Spherical stop valve of emulsion high-pressure filter station for hydraulic support
By incorporating high-strength springs and limit rings, the inconvenience and misoperation issues of ball valves used in hydraulic supports are resolved, enabling convenient flow regulation, improved safety, and extended service life.
Patent Information
- Application Number
- CN202520068334.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2035-01-13
AI Technical Summary
The existing ball valve for hydraulic supports requires the locking mechanism to be pried open before rotating the valve stem, which is inconvenient and poses a risk of misoperation.
It adopts a high-strength spring combined with a limit ring and a stabilizing shaft structure. By pressing the rotating wheel, the adjusting body and the turntable are rotated, which can be used to achieve convenient flow adjustment. The filter component prevents solids from entering, thus improving the safety and stability of use.
This invention enables convenient operation and safety of the ball-type shut-off valve for the high-pressure filter station of emulsion for hydraulic supports, extends service life, and improves operational stability and practicality.
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Figure CN223563534U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of ball type stop valve, specifically is the ball type stop valve of emulsion high pressure filter station for hydraulic support. BACKGROUND
[0002] The high pressure filter station is mainly used for fine filtering of the emulsion used by the hydraulic support, improves the cleanliness of the emulsion, and uses the ball type stop valve for liquid circulation control in the process, and can ensure the normal work of the support valve, stand and jack (especially the support using electro-hydraulic control reversing valve group or pilot reversing valve group), and can prolong the service life of the support valve, stand and jack.
[0003] The prior art discloses a stop valve with a steel ball valve disc, comprising a valve body, a locking mechanism and a filtering mechanism, the valve body outer wall is provided with connecting ends on both sides, and the valve body outer wall top is provided with a valve end, the valve end inner wall is provided with a valve rod, and the valve rod bottom end is connected with a steel ball valve disc, the locking mechanism is installed on the outer wall of the valve end, the stop valve with the steel ball valve disc is provided with the locking mechanism, after the device is connected and fixed with the pipeline through the connecting end, the steel ball valve disc is driven to rotate by rotating the valve rod, the flow rate of medium is controlled, then the locking clamp plate and the valve rod outer wall are tightly fitted through the elastic extension structure formed by the locking clamp plate, the limiting spring and the locking frame, good extrusion locking capacity is provided, impact of the flowing medium on the steel ball valve disc is avoided, the valve rod is driven to rotate, and the stability of the steel ball valve disc is affected.
[0004] In the above patent, the locking clamp plate and the valve rod outer wall are tightly fitted through the elastic extension structure formed by the locking clamp plate, the limiting spring and the locking frame, the purpose of preventing the valve rod from rotating is achieved, however, the spring is always in the recovery shrinkage state, when the user needs to rotate the valve rod, the two locking structures need to be pried outward first, then the valve rod in the middle can be rotated easily, so that the user uses the whole process of the steel ball valve disc of the stop valve is relatively inconvenient, and the user's use is inconvenient. UTILITY MODEL CONTENTS
[0005] The utility model aims at overcoming the defects of the prior art, providing a ball type stop valve of emulsion high pressure filter station for hydraulic support, and solving the technical problems that the user uses the whole process of the steel ball valve disc of the stop valve inconveniently.
[0006] In order to achieve the above object, the utility model discloses a ball type stop valve for emulsion high pressure filtering station of hydraulic support, including control assembly, valve body assembly, the control assembly rotatable installation in the valve body assembly, including filter assembly, fixed plate, flange assembly, through -hole in the valve body assembly, the fixed plate is fixed on the spherical stop valve shell through the flange assembly, the control assembly includes steady assembly, adjusting body, carousel, the steady assembly is fixed in the adjusting body far from one side of carousel, the steady assembly includes runner, steady axle, the runner is fixed in the steady axle far from one side of steady axle. The runner is fixed in the steady axle far from one side of steady axle, so as to make the ball type stop valve for emulsion high pressure filtering station of hydraulic support need to carry out liquid flow regulation, only need to press down the runner and rotate it, greatly improve the convenience of the ball type stop valve for emulsion high pressure filtering station of hydraulic support.
[0007] Further, the steady axle includes moving shaft body, limit ring, high -strength spring, the moving shaft body is fixedly installed with the limit ring on the side close to the high -strength spring, the steady axle lower extreme still includes a solid axle body, the steady axle is set with even number of insertion slots in the solid axle body, and even number of inserts are fixedly connected to the end away from the moving shaft body of the limit ring. The end away from the moving shaft body of the limit ring is fixedly connected with even number of inserts, when the insert is inserted into the insertion slot, the rotation of the runner can be rotated with the adjusting body, prevent the operator from rotating the runner under misoperation, improve the safety of the ball type stop valve for emulsion high pressure filtering station of hydraulic support.
[0008] Further, the filter assembly includes an outer ring, and a filter screen for filtering solid objects is fixedly connected to the center of the outer ring. The filter screen for filtering solid objects is fixedly connected to the center of the outer ring, so that foreign solid objects cannot enter the ball type stop valve for emulsion high pressure filtering station of hydraulic support, which greatly improves the service life of the ball type stop valve for emulsion high pressure filtering station of hydraulic support.
[0009] Further, the flange assembly includes a flange plate, an inner thread is formed on the inner wall of the center through hole of the flange plate, an outer thread is formed on the outer side of the outer ring, and the outer thread is fixedly connected with the inner thread. The outer thread and the inner thread are fixedly connected, which makes the internal structure of the ball type stop valve for emulsion high pressure filtering station of hydraulic support more firm and reliable, greatly improving the stability of the ball type stop valve for emulsion high pressure filtering station of hydraulic support.
[0010] Further, the insert is a rectangular block shape with a circular arc on one side. The insert is a rectangular block shape with a circular arc on one side, which provides a lateral force for the rotation of the moving shaft body when the insert is inserted into the insertion slot, so that the whole adjusting body can be rotated, thereby improving the integration of the internal structure of the ball type stop valve of the emulsion high pressure filtering station for hydraulic support.
[0011] Further, the adjusting body is a V-shaped notch ball shape. The adjusting body is a V-shaped notch ball shape, which reduces the flow of water impacting the adjusting body, thereby improving the practicality of the ball type stop valve of the emulsion high pressure filtering station for hydraulic support.
[0012] Further, the insertion slot is a rectangular block groove shape with a circular arc on one side. The insertion slot is a rectangular block groove shape with a circular arc on one side, so that the shape of the insertion slot can directly fit the insert, thereby improving the safety of the operation of the ball type stop valve of the emulsion high pressure filtering station for hydraulic support. Advantages
[0013] Compared with the prior art, the utility model has the following advantages:
[0014] The high-strength spring cooperates with the upper end of the limiting ring which cannot move to extrude the stable shaft to move downward at all times, so that the adjusting body and the rotating disc are relatively firmly present in the ball type stop valve, and the notch feature of the adjusting body is used to reduce water flow impact, so that the ball type stop valve of the emulsion high pressure filtering station for hydraulic support can conveniently adjust the flow in the ball type stop valve without rotating the internal adjusting body during use, thereby improving the practicality of the ball type stop valve of the emulsion high pressure filtering station for hydraulic support. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a structure diagram of the ball type stop valve of the emulsion high pressure filtering station for hydraulic support of the utility model;
[0016] Figure 2 It is a three-dimensional structure diagram of the valve body assembly of the utility model;
[0017] Figure 3 It is a local enlarged three-dimensional structure diagram of A of the utility model;
[0018] Figure 4 It is a three-dimensional structure diagram of the control assembly of the utility model;
[0019] Figure 5 It is a three-dimensional structure diagram of the stable assembly of the utility model;
[0020] Figure 6 It is a local enlarged three-dimensional structure diagram of B of the utility model.
[0021] Fig. Control assembly 1, valve body assembly 2, filter assembly 21, fixed plate 22, flange assembly 23, through hole 24, flange plate 231, internal thread 232, outer ring 211, filter screen 212, external thread 213, stable assembly 11, adjusting body 12, rotating disc 13, rotating wheel 111, stable shaft 112, moving shaft body 1121, limit ring 1122, high-strength spring 1123, insertion slot 1124, insert 1125. DETAILED DESCRIPTION
[0022] The technical solutions of the present application will be described clearly and completely below in conjunction with the drawings. Obviously, the described embodiments are only some of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.
[0023] EMBODIMENT
[0024] The following will be described in conjunction with the drawings Figure 1 -Appendix Figure 6 The ball-shaped stop valve of the emulsion high-pressure filtering station for hydraulic support is described in further detail. The ball-shaped stop valve of the emulsion high-pressure filtering station for hydraulic support comprises a control assembly 1 and a valve body assembly 2. The control assembly 1 is rotatably installed in the valve body assembly 2. The valve body assembly 2 comprises a filter assembly 21, a fixed plate 22, a flange assembly 23, and a through hole 24. The flange assembly 23 is fixed on the ball-shaped stop valve shell through the fixed plate 22. The control assembly 1 comprises a stable assembly 11, an adjusting body 12, and a rotating disc 13. The stable assembly 11 is fixed on the side of the adjusting body 12 away from the rotating disc 13. The stable assembly 11 comprises a rotating wheel 111 and a stable shaft 112. The rotating wheel 111 is fixed on the side of the stable shaft 112 away from the stable shaft 112. The stable shaft 112 comprises a moving shaft body 1121, a limit ring 1122, and a high-strength spring 1123. The moving shaft body 1121 is fixedly installed with the limit ring 1122 on the side close to the high-strength spring 1123. The stable shaft 112 further comprises a solid shaft body at the lower end. The stable shaft 112 is provided with an even number of insertion slots 1124 in the solid shaft body. The limit ring 1122 is fixedly connected with an even number of inserts 1125 at the end away from the moving shaft body 1121. The filter assembly 21 comprises an outer ring 211. The outer ring 211 is fixedly connected with a filter screen 212 for filtering solid substances at the center position. The flange assembly 23 comprises a flange plate 231. The inner wall of the through hole in the center of the flange plate 231 is provided with an internal thread 232. The outer side of the outer ring 211 is provided with an external thread 213. The external thread 213 is fixedly connected with the internal thread 232. The insert 1125 is a rectangular block body with a circular arc on one side. The adjusting body 12 is a V-shaped notch ball body. The insertion slot 1124 is a rectangular block groove with a circular arc on one side.
[0025] Wherein, the moving shaft body 1121 is pressed by the high-strength spring 1123 to extend downward, and the length of the extension is just enough to insert the insert 1125 into the insertion slot 1124. When the ball-type stop valve of the emulsion high-pressure filter station for hydraulic support is not in use, the high-strength spring 1123 will directly move the moving shaft body 1121 upward. At this time, the user cannot rotate the adjusting body 12 by rotating the rotating wheel 111, thereby preventing the operator from misoperating the ball-type stop valve of the emulsion high-pressure filter station for hydraulic support.
[0026] Wherein, the diameter of the limiting ring 1122 is larger than the diameter of the uppermost end of the stable shaft 112, so the limiting ring 1122 cannot move away from the stable shaft 112. At this time, due to the high strength of the high-strength spring 1123, the extension force of the high-strength spring 1123 will directly press the adjusting body 12 and the rotating disc 13 downward, thereby preventing the adjusting body 12 from rotating when the water flow impacts it.
[0027] Wherein, the outer thread 213 and the inner thread 232 are adapted to each other, so that when the filter assembly 21 is installed, only the outer thread 213 and the inner thread 232 need to be screwed together to complete the installation of the filter assembly 21.
[0028] Wherein, the outermost side of the flange assembly 23 is fixedly installed with a ring of sealing rings, so that when the ball-type stop valve of the emulsion high-pressure filter station for hydraulic support is in use, liquid leakage will not occur.
[0029] Wherein, the ball-type stop valve is a two-position three-way valve, and the ball-type stop valve has a first liquid inlet hole in communication with the liquid inlet pipe of the emulsion high-pressure filter station for hydraulic support, a second liquid inlet hole connected with the backwashing filter of the emulsion high-pressure filter station for hydraulic support, and a blowdown hole for discharging liquid. The second liquid inlet hole is selectively in communication with the first liquid inlet hole and the blowdown hole.
[0030] The working principle of the utility model is described as follows: the mechanical structure of the ball type stop valve of the emulsion high-pressure filtering station for hydraulic support is not explicitly described, and is screwed, in order to more intuitively observe the professional technical features, the bolt connection is appropriately hidden, when the valve body inside liquid flow regulation or opening and closing is needed, the runner 111 is grabbed by hand and pressed downward, at this time, the runner 111 presses the moving shaft body 1121 to move downward, and the high-strength spring 1123 is compressed under stress, finally, the insert 1125 is inserted into the insertion slot 1124, then the runner 111 is rotated again, the stable shaft 112 can be used to rotate the adjusting body 12 and the rotating disc 13, so as to avoid the misoperation of the ball type stop valve of the emulsion high-pressure filtering station for hydraulic support, when the ball type stop valve of the emulsion high-pressure filtering station for hydraulic support is not used, the high-strength spring 1123 is pressed downward to press the adjusting body 12 and the rotating disc 13, and the V-shaped notch shape of the adjusting body 12 is matched, so that the impact water flow cannot rotate the adjusting body 12, so that the ball type stop valve of the emulsion high-pressure filtering station for hydraulic support can be more convenient to adjust the adjusting body 12 on the basis of not rotating the adjusting body 12, and the practicality of the ball type stop valve of the emulsion high-pressure filtering station for hydraulic support is greatly improved.
[0031] The technical features of the above-described embodiments can be combined arbitrarily, and in order to make the description concise, all possible combinations of the technical features in the above-described embodiments are not described, however, as long as the combination of the technical features does not exist contradictory, it should be considered as the scope of the present application.
Claims
1. A ball-type stop valve for a high-pressure filtration station of an emulsion for hydraulic supports, characterized in that, Including control assembly (1), valve body assembly (2), the control assembly (1) rotatable installation in the valve body assembly (2), the valve body assembly (2) includes filter assembly (21), fixed plate (22), flange assembly (23), through hole (24), the flange assembly (23) is fixed on the spherical stop valve shell through the fixed plate (22), the control assembly (1) includes stable assembly (11), adjusting body (12), rotating disc (13), the stable assembly (11) is fixed in the adjusting body (12) away from the rotating disc (13) one side, the stable assembly (11) includes rotating wheel (111), stable shaft (112), the rotating wheel (111) is fixed in the stable shaft (112) away from the stable shaft (112) one side.
2. The ball check valve of the high-pressure filter station for emulsion of hydraulic supports according to claim 1, characterized in that: The stable shaft (112) includes moving shaft body (1121), limit ring (1122), high-strength spring (1123), the moving shaft body (1121) is fixedly installed with the limit ring (1122) on the side close to the high-strength spring (1123), the stable shaft (112) lower end further includes a solid shaft body, the stable shaft (112) is provided with even number of insertion grooves (1124) in the solid shaft body, the limit ring (1122) is fixedly connected with even number of inserts (1125) on the end away from the moving shaft body (1121).
3. The ball check valve of the high pressure filter station for emulsion of hydraulic supports according to claim 1, characterized in that: The filter assembly (21) includes an outer ring (211), and the outer ring (211) is fixedly connected with a filter screen (212) for filtering solid matters at a center position.
4. The ball check valve of the high pressure filter station for emulsion of hydraulic supports according to claim 3, characterized in that: The flange assembly (23) includes a flange plate (231), an inner thread (232) is formed on an inner wall of a through hole in the center of the flange plate (231), an outer thread (213) is formed on an outer side of the outer ring (211), and the outer thread (213) is fixedly connected with the inner thread (232).
5. The ball check valve of the high pressure filter station for emulsion of hydraulic supports according to claim 2, characterized in that: The insert (1125) is a rectangular block body with a circular arc on one side.
6. The ball check valve of the emulsion high-pressure filtering station for hydraulic supports according to claim 1, characterized in that: The adjusting body (12) is a V-shaped notch spherical body.
7. The ball check valve of the high pressure filter station for emulsion of hydraulic supports according to claim 2, characterized in that: The insertion groove (1124) is a rectangular block groove with a circular arc on one side.
Citation Information
Patent Citations
Stop valve with steel ball type valve clack
CN221665331U