Heat exchange cooling equipment for grinding ball production
By designing a cooling equipment for grinding ball production with multi-stage cooling cavities and conveying devices, the problem of rapid cooling and cracking of grinding balls was solved, uniform cooling was achieved, and the production quality of grinding balls was improved.
Patent Information
- Application Number
- CN202423038603.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-10
AI Technical Summary
The existing cooling system for grinding ball production has problems such as rapid shrinkage and cracking of grinding balls when the water cooling tank temperature is too low, and poor cooling effect when the temperature is too high.
Design a cooling device that includes multiple cooling cavities, in which the water temperature gradually decreases. Combined with a grinding ball conveying device and a cold water conveying device, the grinding balls are cooled down in stages, and the water temperature is monitored and adjusted by an electronic thermometer.
This prevents grinding balls from cracking due to rapid cooling, thus improving the production quality and consistency of grinding balls.
Smart Images

Figure CN223564530U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cooling equipment technical field especially relates to a heat exchange cooling equipment for grinding ball production. BACKGROUND
[0002] Grinding ball needs to be cooled after being casted, and the existing cooling system for grinding ball production mainly includes air cooling device and water cooling device. The material is conveyed by the conventional feeding roller, and the grinding ball in the conveying process is cooled by natural air cooling. The grinding ball cooled by natural air cooling is conveyed into the water cooling feeding roller arranged in the water cooling tank, the water cooling water in the water cooling tank can enter the water cooling feeding roller through the water permeable hole arranged on the side of the water cooling feeding roller, and the grinding ball in the conveying process can fully contact with the water cooling water, so that the grinding ball cooled by natural air cooling is further water cooled.
[0003] Patent No. CN117948747B discloses a high heat exchange cooling system for grinding ball production, which comprises: a water cooling device comprising a water cooling tank and a water cooling feeding roller; a long strip-shaped water permeable hole is arranged on the side wall of the water cooling feeding roller; a group of partition plates is arranged to divide the front section of the water cooling tank into a middle water guide groove and a lateral water return groove; an air cooling device comprising a group of spray water tanks and a wind cooling feeding roller rotatably installed on the upper side of the spray water tank; a plurality of corresponding spray holes are uniformly arranged on the side wall of the wind cooling feeding roller; a water containing container in the shape of a bowl is fixedly connected to the outer side of the wind cooling feeding roller; a water throwing mechanism comprising a rotating shaft rotatably installed on the upper side of the middle water guide groove; a plurality of water pushing plates are fixedly installed on the rotating shaft to push the water in the middle water guide groove to the lateral water return groove.
[0004] The above-mentioned patent still has the following technical defects: when the temperature of the water cooling tank is too low, the grinding ball will rapidly shrink due to the large cooling range, which may cause cracking and deformation of the grinding ball. If the water temperature in the water cooling tank is increased, the cooling effect on the grinding ball cannot be guaranteed. UTILITY MODEL CONTENTS
[0005] The utility model aims at the problems in the background art and provides a heat exchange cooling equipment for grinding ball production.
[0006] The technical scheme of the utility model provides a heat exchange cooling equipment for grinding ball production, which comprises:
[0007] The cooling box is provided with a plurality of partition plates on the inner side in parallel, and the inner cavity of the cooling box is divided into a plurality of cooling cavities by the plurality of partition plates;
[0008] A plurality of grinding ball conveying devices are installed on the inner side of the plurality of cooling cavities, respectively;
[0009] cooling water conveying device installed on one side of the cooling box for conveying cooling water into the plurality of cooling cavities;
[0010] grinding ball conveying pipe installed on the upper end of the cooling box.
[0011] Preferably, the grinding ball conveying device comprises a conveying belt device and a plurality of hoppers, wherein the conveying belt device comprises a transmission belt, a servo motor, two transmission rollers and two installation vertical plates arranged side by side, the two installation vertical plates are both vertically installed on the inner side of the cooling cavity, the two transmission rollers are both rotatably installed on the upper and lower ends between the two installation vertical plates, the transmission belt is sleeved and installed between the two transmission rollers, the servo motor is installed on the installation vertical plate and the output shaft of the servo motor is connected with the rotating shaft of the transmission roller, and the plurality of hoppers are all installed on the outer periphery of the transmission belt.
[0012] Preferably, the plurality of hoppers are equidistantly installed on the transmission belt, when the hopper moves to the top end position of the transmission belt, the hopper on the uppermost end of the side of the transmission belt is located above the partition plate.
[0013] Preferably, the bottom end of the plurality of cooling cavities is provided with a cushion, the cushion is provided with a through hole for accommodating the bottom end of the grinding ball conveying device, the upper end of the cushion is provided with an inclined surface, the upper end of the cushion is symmetrically provided with two guide plates, and the two guide plates are of "V" type structure.
[0014] Preferably, the cooling water conveying device comprises a cooling water storage tank and a water pump, the water pump is installed on the cooling water storage tank, the input end of the water pump is connected with the cooling water storage tank through a first water pipe, the output end of the water pump is connected with a second water pipe, a plurality of branch pipes are connected on the second water pipe, a valve is installed on each of the plurality of branch pipes, and the bottom end of each of the plurality of branch pipes is arranged in the bottom of each of the plurality of cooling cavities.
[0015] Preferably, the water temperature in the plurality of cooling cavities gradually decreases from the side adjacent to the grinding ball conveying pipe to the other side.
[0016] Preferably, the top side of each of the plurality of cooling cavities is provided with a water overflow gap.
[0017] Preferably, a through hole is formed in each of the plurality of hoppers.
[0018] Preferably, an electronic thermometer is installed on the cooling box for measuring the water temperature in each of the plurality of cooling cavities.
[0019] Compared with the prior art, the utility model has the beneficial technical effects that: by arranging the plurality of cooling cavities with different water temperatures and the plurality of grinding ball conveying devices, the grinding balls can be conveyed from the water area with high water temperature to the water area with low water temperature in sequence, the step-by-step cooling of the grinding balls is realized, the cracking and deformation of the grinding balls caused by the rapid cooling of the grinding balls are avoided, and the production quality of the grinding balls is improved. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 and Figure 2 are structural schematic diagrams of the present application.
[0021] Figure 3 is a sectional view of the cooling box in the present application.
[0022] Reference signs: 1, cooling box; 2, cold water storage tank; 3, partition plate; 4, mounting vertical plate; 5, transmission belt; 6, servo motor; 7, hopper; 8, overflow gap; 9, water pump; 10, grinding ball conveying pipe; 11, guide plate; 12, cushion table. DETAILED DESCRIPTION
[0023] Example One
[0024] As Figures 1-3 shown, the present embodiment proposes a heat exchange cooling equipment for grinding ball production, which comprises a cooling box 1, a cold water conveying equipment, a grinding ball conveying pipe 10 and a plurality of grinding ball conveying devices.
[0025] The grinding ball conveying pipe 10 is installed on the upper end of the cooling box 1; a plurality of partition plates 3 are arranged side by side on the inner side of the cooling box 1, and the inner cavity of the cooling box 1 is divided into a plurality of cooling cavities by the plurality of partition plates 3, the water temperature inside the plurality of cooling cavities gradually decreases from the side adjacent to the grinding ball conveying pipe 10 to the other side; and the plurality of grinding ball conveying devices are respectively installed on the inner side of the plurality of cooling cavities.
[0026] The cold water conveying equipment is installed on one side of the cooling box 1 for conveying cooling water into the plurality of cooling cavities, and the cold water conveying equipment comprises a cold water storage tank 2 and a water pump 9, the water pump 9 is installed on the cold water storage tank 2, a first water pipe is connected between the input end of the water pump 9 and the cold water storage tank 2, a second water pipe is connected to the output end of the water pump 9, a plurality of branch pipes are connected to the second water pipe, a valve is installed on each of the plurality of branch pipes, the valve is arranged for adjusting the water inflow for cooling, the bottom end of each of the plurality of branch pipes is arranged at the bottom of each of the plurality of cooling cavities, when the water temperature in the cooling cavity rises above the set threshold value, the water pump 9 is started to work to convey the cold water in the cold water storage tank 2 into the plurality of cooling cavities, so as to synchronously reduce the water temperature in the plurality of cooling cavities; and an electronic thermometer is installed on the cooling box 1 for measuring the water temperature in the plurality of cooling cavities, respectively, the electronic thermometer is arranged for monitoring the change of the water temperature in the corresponding cooling cavity.
[0027] An overflow gap 8 is arranged on the top side of each of the plurality of cooling cavities, after the cooling water is injected, the water temperature in the cooling cavity is reduced, and the water level in the cooling cavity is increased, the excess water is discharged through the overflow gap 8.
[0028] Specifically, the grinding ball to be cooled is discharged into the cooling cavity adjacent to one side of the grinding ball conveying pipe 10, which is the rightmost side by default in the embodiment. The water in the rightmost cavity has the highest temperature, so the grinding ball is preliminarily cooled in the rightmost cavity. The grinding ball is conveyed to the next cooling cavity by the grinding ball conveying device, and the process is repeated to achieve step-by-step cooling of the grinding ball, thereby avoiding cracking and deformation caused by rapid cooling of the grinding ball and improving the production quality of the grinding ball. It should be noted that in order to protect the grinding ball, rubber pads are provided on the cushion 12 and the guide plate 11, which can act as a buffer.
[0029] Embodiment Two
[0030] As shown in Figure 2 and Figure 3 , the heat exchange cooling equipment for grinding ball production proposed in this embodiment includes a conveying belt device and a plurality of hoppers 7. The conveying belt device includes a transmission belt 5, a servo motor 6, two transmission rollers, and two installation upright plates 4 arranged side by side. The two installation upright plates 4 are vertically installed on the inner side of the cooling cavity. The two transmission rollers are rotatably installed at the upper and lower ends between the two installation upright plates 4. The transmission belt 5 is sleeved and installed between the two transmission rollers. The servo motor 6 is installed on the installation upright plate 4, and its output shaft is connected with the rotating shaft of the transmission roller. The plurality of hoppers 7 are installed on the outer periphery of the transmission belt 5. The plurality of hoppers 7 are each provided with a through hole. This arrangement can prevent the water in the previous cooling cavity from being brought into the next cooling cavity. After the grinding ball falls into the hopper 7, the hopper 7 and the grinding ball move upward with the rotation of the transmission belt 5. When the grinding ball moves to the top position and starts to flip to the other side, the grinding ball falls into the second cooling cavity. At the same time, the plurality of hoppers 7 can stir the water when moving, which helps to improve the uniformity of the mixing between the newly injected cooling water and the original water.
[0031] The plurality of hoppers 7 are installed equidistantly on the transmission belt 5. When the hopper 7 moves to the top position of the transmission belt 5, the uppermost hopper 7 on the side of the transmission belt 5 is located above the partition plate 3. It should be noted that the hopper 7 referred to here is not the topmost hopper 7, but the hopper 7 below the topmost hopper 7. Through the above structure, the grinding ball can fall onto the next hopper 7 after falling, and then roll into the next cooling cavity under the blockage of the hopper 7.
[0032] Embodiment Three
[0033] As shown in Figure 3Compared with the first embodiment, the bottom end of each cooling cavity in the embodiment is provided with a pad 12, and a through hole for accommodating the bottom end of the grinding ball conveying device is formed in the pad 12; an inclined surface is arranged at the upper end of the pad 12, and two guide plates 11 are symmetrically arranged at the upper end of the pad 12, and the two guide plates 11 are in a V-shaped structure. Through the arrangement of the guide plates 11 and the inclined surface, the grinding ball can roll to the inner side of the through hole after falling into the bottom end of the cooling cavity, so that the grinding ball can smoothly fall into the hopper 7.
[0034] The above describes the embodiments of the present application in detail in combination with the drawings, but the present application is not limited to this, and various changes can be made within the knowledge of those skilled in the art without departing from the purpose of the present application.
Claims
1. A heat exchange cooling apparatus for producing a grinding ball, characterized by, The application relates to a cooling box (1) which is provided with multiple partitions (3) on the inner side of the cooling box (1), and the inner cavity of the cooling box (1) is divided into multiple cooling cavities by the multiple partitions (3); multiple grinding ball conveying devices are respectively arranged on the inner side of the multiple cooling cavities; a cold water conveying device is arranged on one side of the cooling box (1) and used for conveying cold water into the multiple cooling cavities; and a grinding ball conveying pipe (10) is arranged on the upper end of the cooling box (1). The grinding ball conveying device comprises a conveying belt device and multiple hoppers (7), wherein the conveying belt device comprises a transmission belt (5), a servo motor (6), two transmission rollers and two mounting vertical plates (4) which are arranged in parallel and are vertically arranged on the inner side of the cooling cavity, the two transmission rollers are rotatably arranged on the upper and lower ends between the two mounting vertical plates (4), the transmission belt (5) is sleeved and arranged between the two transmission rollers, the servo motor (6) is arranged on the mounting vertical plate (4) and the output shaft of the servo motor (6) is connected with the rotating shaft of the transmission roller, and the multiple hoppers (7) are arranged on the outer periphery of the transmission belt (5). The multiple hoppers (7) are equidistantly arranged on the transmission belt (5), when the hopper (7) moves to the top end position of the transmission belt (5), the hopper (7) on the uppermost end of the side surface of the transmission belt (5) is located above the partition (3). The bottom end of the multiple cooling cavities is provided with a cushion table (12), the cushion table (12) is provided with a through hole for accommodating the bottom end of the grinding ball conveying device, the upper end of the cushion table (12) is provided with an inclined surface, the upper end of the cushion table (12) is symmetrically provided with two guide plates (11), and the two guide plates (11) are in a V-shaped structure. The cold water conveying device comprises a cold water storage tank (2) and a water pump (9), the water pump (9) is arranged on the cold water storage tank (2), a first water pipe is connected between the input end of the water pump (9) and the cold water storage tank (2), a second water pipe is connected with the output end of the water pump (9), multiple branch pipes are connected on the second water pipe, valves are arranged on the multiple branch pipes, and the bottom ends of the multiple branch pipes are arranged at the bottom of the multiple cooling cavities.
2. The heat exchange cooling apparatus for producing grinding balls according to claim 1, characterized in that, The water temperature in the multiple cooling cavities gradually decreases from the side close to the grinding ball conveying pipe (10) to the other side.
3. The heat exchange cooling apparatus for producing grinding balls according to claim 2, characterized in that, The top end side of the multiple cooling cavities is provided with a water overflow gap (8).
4. The heat exchange cooling apparatus for producing grinding balls according to claim 3, characterized in that, The multiple hoppers (7) are provided with through holes.
5. The heat exchange cooling apparatus for producing grinding balls according to claim 1, characterized in that, Electronic thermometers are arranged on the cooling box (1) and are used for measuring the water temperature in the multiple cooling cavities.
6. The heat exchange cooling apparatus for producing grinding balls according to claim 5, characterized in that, 7. The heat exchange cooling apparatus for producing grinding balls according to claim 6, characterized in that, 8. The heat exchange cooling apparatus for producing grinding balls according to claim 2, characterized in that, 9. The heat exchange cooling apparatus for producing grinding balls according to claim 6, characterized in that,
Citation Information
Patent Citations
A high heat exchange cooling system for grinding ball production
CN117948747B