Feeding tool for bearing ring heat treatment loading frame

By designing an automated feeding fixture, an electric slide table and pneumatic clamps are used to securely hold the bearing ring loading frame, solving the safety hazards and automation problems of existing hoisting devices and achieving safe and efficient feeding of bearing rings.

CN223564750UActive Publication Date: 2025-11-18HANGZHOU BEARING EXPERIMENT & RES CENT
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Patent Information

Application Number
CN202423107508.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-11-18
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

In the existing technology, the hoisting device for bearing ring loading frame has the risk of falling, unstable clamping and operational safety hazards, making it difficult to achieve automated feeding.

Method used

A feeding fixture was designed, comprising a support rod, a lifting truss, an electric slide table, a lifting cylinder, a pneumatic clamp, and an external industrial control computer. The electric slide table and pneumatic clamp achieve automated clamping, and the clamping position is precisely adjusted with the double slide table cylinder to ensure the stable clamping of the loading frame.

Benefits of technology

The automated feeding of bearing ring loading frames has been achieved, which improves the stability and safety of clamping, reduces safety hazards for operators, and ensures the reliability of the feeding process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of bearing ring processing equipment, and particularly relates to a feeding tool for a bearing ring heat treatment loading frame, which comprises a support rod, a hoisting truss and a heat treatment box, electric sliding tables are symmetrically arranged on the hoisting truss, sliding plates are slidably mounted on the electric sliding tables, a connecting seat is arranged between the sliding plates, and the connecting seat is connected with the hoisting truss. According to the automatic feeding device, automatic transferring and feeding of the whole tool are achieved through an external industrial personal computer, and preliminary automatic adjustment of the clamping direction and height of the whole clamping assembly is achieved in cooperation with the electric sliding table, the lifting air cylinder and the electric sliding rail; and due to the arrangement of the double-sliding-table air cylinder and the pneumatic clamp, the clamping positions of the upper clamping claw and the lower clamping claw are further accurately adjusted, the stability of clamping firmness is improved, and potential safety hazards of operators are reduced.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to bearing ring processing equipment technical field, concretely relates to a feeding frock for bearing ring heat treatment loading frame. BACKGROUND

[0002] Bearing ring needs to carry out a heat treatment procedure again after preliminary forging, aims at improving the mechanical properties and wear resistance of bearing ring etc. When batches of bearing rings are accumulated in multiple loading frames, the loading frame needs to be sent to the feeding frame of the heat treatment box, and the weight of the loading frame filled with bearing rings is difficult to be transferred by manual feeding. Usually, the electric pulley block is used for hoisting, the clamping claw at the bottom of the lifting ring is relatively simple, and is welded by several steel rods, and the risk of falling of the loading frame during feeding and transferring exists. And the clamping claw cannot realize automatic adjustment, and the clamping distance or clamping direction needs to be adjusted artificially, and the clamping may be loose, which has certain safety hazards to the operator. SUMMARY

[0003] In view of the deficiencies in the prior art, the utility model provides a feeding frock for bearing ring heat treatment loading frame.

[0004] The utility model provides the following technical scheme:

[0005] A feeding frock for bearing ring heat treatment loading frame, including support rod, hoisting truss, heat treatment box and external industrial computer, the hoisting truss is symmetric and is provided with electric sliding table, the electric sliding table is slidably installed with slide plate, the slide plate is provided with connecting seat, the connecting seat bottom is installed with clamping assembly, and a plurality of loading frames are arranged below the clamping assembly.

[0006] The clamping assembly includes lifting cylinder, double sliding table cylinder, left connecting plate, right connecting plate, pneumatic clamp, upper clamping claw and lower clamping claw, the double sliding table cylinder is arranged at the bottom of the lifting cylinder, and the double sliding table cylinder is symmetrically provided with sliding block on both ends, the left connecting plate and the right connecting plate are installed on the sliding block, and the pneumatic clamp is installed below the left connecting plate and the right connecting plate, and the pneumatic clamp is provided with the upper clamping claw and the lower clamping claw on one side.

[0007] Further, pneumatic clamp one side top and bottom are installed with upper clamp block and lower clamp block respectively, the upper clamp block is connected with the top of the upper clamping claw, and the lower clamp block is connected with the top of the lower clamping claw.

[0008] Further, the upper clamping claw and the lower clamping claw are provided with clamping plates, and the clamping plate of the upper clamping claw is arranged opposite to the clamping plate of the lower clamping claw.

[0009] Further, the clamping plate is provided with an anti-skid pad, a plurality of protrusions are uniformly arranged on the anti-skid pad, and the clamping plate is provided with a groove corresponding to the protrusion.

[0010] Further, the clamping assembly is provided with a fixed plate on one side, and the lifting cylinder is installed on one side of the fixed plate.

[0011] Further, the fixed plate is provided with an electric sliding block at the top, and the connecting seat is provided with an electric sliding rail at the bottom, and the electric sliding block is slidably installed on the electric sliding rail.

[0012] Further, the heat treatment box is provided with a feeding frame at the front, and the feeding frame is located below the rear of the lifting truss.

[0013] Further, the loading frame is provided with a base plate below, and a plurality of loading frames are stacked on the base plate.

[0014] Further, the loading frame is provided with an outer edge on both sides of the top.

[0015] Further, the lifting truss is provided with a support rod around the bottom.

[0016] The beneficial effects of the utility model mainly reflect in:

[0017] 1) The external industrial computer realizes automatic transfer feeding of the whole tooling, and cooperates with the electric sliding table, the lifting cylinder and the electric sliding rail to realize preliminary automatic adjustment of the clamping direction and height of the whole clamping assembly.

[0018] 2) At the same time, the setting of the double-sliding-table cylinder and the pneumatic clamp further accurately adjusts the clamping position of the upper and lower clamps, improves the stability of firm clamping, and reduces the safety hazards of the operator.

[0019] 3) In addition, the clamping plates of the upper and lower clamps can clasp the outer edges of the loading frame well, realizing firm and reliable clamping. DRAWINGS

[0020] Figure 1 It is the overall structure diagram of the feeding tooling of the utility model;

[0021] Figure 2 It is the specific structure diagram of the clamping assembly of the feeding tooling of the utility model;

[0022] Figure 3 It is the local structure diagram of the upper and lower clamps of the feeding tooling of the utility model;

[0023] Figure 4 It is the internal structure diagram of the upper and lower clamps of the feeding tooling of the utility model.

[0024] The marks in the figure are as follows:

[0025] 1-Support rod; 2-Lifting truss; 3-Electric slide table; 4-Slide plate; 5-Connecting seat; 6-Heat treatment box; 7-Feeding rack; 8-Loading frame; 9-Padded plate; 10-Clamping assembly; 11-Electric slider; 12-Lifting cylinder; 13-Double slide table cylinder; 14-Left connecting plate; 15-Right connecting plate; 16-Pneumatic clamp; 17-Upper gripper; 18-Lower gripper; 19-Upper clamping block; 20-Lower clamping block; 21-Anti-slip pad; 22-Protrusion; 23-Slider; 24-Clamping plate; 25-Fixing plate; 26-Outer edge. Detailed Implementation

[0026] The specific embodiments of this utility model are described in detail below with reference to the accompanying drawings, so that those skilled in the art can more clearly understand how to practice this utility model. Although this utility model has been described in conjunction with its preferred embodiments, these embodiments are merely illustrative and not intended to limit the scope of this utility model.

[0027] Combined with appendix Figures 1-4 As shown, a feeding fixture for a bearing ring heat treatment loading frame includes a support rod 1, a lifting truss 2, a heat treatment box 6, and an external industrial control computer. Electric slides 3 are symmetrically arranged on the lifting truss 2. Slide plates 4 are slidably installed on each electric slide plate 3. Connecting seats 5 are arranged between the slide plates 4. A clamping assembly 10 is installed at the bottom of the connecting seat 5. Multiple loading frames 8 are arranged below the clamping assembly 10.

[0028] The clamping assembly 10 includes a lifting cylinder 12, a double-slide cylinder 13, a left connecting plate 14, a right connecting plate 15, a pneumatic clamp 16, an upper gripper 17, and a lower gripper 18. The double-slide cylinder 13 is located at the bottom of the lifting cylinder 12, and sliders 23 are symmetrically arranged at both ends of the double-slide cylinder 13. The left connecting plate 14 and the right connecting plate 15 are respectively installed on the sliders 23, and the pneumatic clamp 16 is installed below both the left connecting plate 14 and the right connecting plate 15. The upper gripper 17 and the lower gripper 18 are arranged on one side of the pneumatic clamp 16.

[0029] By moving the slider 23 on the double slide cylinder 13, the left connecting plate 14 and the right connecting plate 15 drive the upper clamp 17 and the lower clamp 18 to move towards or away from each other, thereby moving to the clamping position of the loading frame 8.

[0030] Specifically, an upper clamping block 19 and a lower clamping block 20 are respectively installed on the top and bottom of one side of the pneumatic clamp 16. The upper clamping block 19 is connected to the top of the upper gripper 17, and the lower clamping block 20 is connected to the top of the lower gripper 18. The upper clamping block 19 and the lower clamping block 20 move closer to each other under the drive of the pneumatic clamp 16, thereby bringing the bottoms of the upper gripper 17 and the lower gripper 18 closer together.

[0031] Specifically, the upper clamping gripper 17 and the lower clamping gripper 18 are provided with clamping plates 24, the clamping plate 24 of the upper clamping gripper 17 is arranged opposite to the clamping plate 24 of the lower clamping gripper 18, and the clamping plates 24 are close to each other, so that the clamping cooperation of the upper clamping gripper 17 and the lower clamping gripper 18 is realized, that is, the clamping of the loading frame 26 is completed.

[0032] Specifically, the clamping plate 24 is provided with a non-slip pad 21, a plurality of protrusions 22 are uniformly arranged on the non-slip pad 21, the clamping plate 24 is provided with a groove corresponding to the protrusion 22, and the non-slip pad 21 is clamped in the groove through the protrusion 22 to realize stable installation of the non-slip pad 21.

[0033] In addition, the non-slip pad 21 can be made of a magnet material, and the clamping of the clamping plate 24 on the loading frame 26 is further firm by the magnetic action.

[0034] Specifically, the clamping assembly 10 is provided with a fixed plate 25 on one side, and the lifting cylinder 12 is installed on one side of the fixed plate 25; the electric sliding block 11 is installed on the top of the fixed plate 25, and the electric sliding rail is arranged on the bottom of the connecting seat 5; the electric sliding block 11 is slidably installed on the electric sliding rail, and the movement and adjustment of the entire clamping assembly 10 in the direction perpendicular to the feeding direction are realized through the sliding of the electric sliding block 11 on the electric sliding rail, so that the subsequent clamping assembly 10 can better clamp the loading frame 8.

[0035] Specifically, the feeding frame 7 is arranged at the front of the heat treatment box 6, the feeding frame 7 is located below the rear of the lifting truss 2, and the automatic feeding roller is arranged on the feeding frame 7; when the clamping assembly 10 transfers the loading frame 8 to the feeding frame 7, the automatic feeding roller is used to convey the loading frame 8 into the heat treatment box 6.

[0036] Specifically, the loading frame 8 is provided below the base plate 9, a plurality of loading frames 8 are stacked on the base plate 9 in sequence, and the top of the base plate 9 can be made of wear-resistant polyurethane material to improve the service life.

[0037] Specifically, the loading frame 8 is provided with an outer edge 26 on both sides of the top, and the outer edge 26 is beneficial to the clamping of the clamping plate 24 on the loading frame 8, and the outer edge 26 can also facilitate the stacking of a plurality of loading frames 8.

[0038] Specifically, the lifting truss 2 is provided with support rods 1 around the bottom, which plays a supporting role.

[0039] Meanwhile, the external industrial computer is electrically connected with the electric sliding table 3, the lifting cylinder 12, the double sliding table cylinder 13, the pneumatic clamp 16, the electric sliding rail and the automatic feeding roller, and is automatically controlled by the external industrial computer.

[0040] The specific working principle of the utility model is as follows:

[0041] After the primary forging of the bearing ring, the bearing ring is transferred to the heat treatment process, and is placed on the base plate 9 in turn by the multiple stacked charging frames 8 filled with the bearing ring. By the external industrial computer control, the electric sliding table 3 and the electric sliding rail are started to move the entire clamping assembly 10 above the charging frame 8, and then the lifting cylinder 12 is started to lower the clamping height of the upper and lower clamping claws 17 and 18, so that the clamping plates 24 of the upper and lower clamping claws 17 and 18 are opposite to the outer edge 26 of the charging frame 8 for subsequent clamping.

[0042] Then the double sliding table cylinder 13 is started to make the clamping plates 24 of the upper and lower clamping claws 17 and 18 opposite to the outer edge 26 of the charging frame 8, and the pneumatic clamp 16 is started to move the upper and lower clamping blocks 19 and 20 towards each other, so that the clamping plates 24 of the upper and lower clamping claws 17 and 18 are clamped firmly to the outer edge 26 of the charging frame 8.

[0043] Finally, the lifting cylinder 12 is started again to raise the clamping height of the upper and lower clamping claws 17 and 18, and the sliding plate 4 is controlled to move along the feeding direction of the electric sliding table 3 to the feeding frame 7 in front of the heat treatment box 6, at this time, the clamping plates 24 of the upper and lower clamping claws 17 and 18 are moved away from each other, and are moved outwardly under the driving of the left and right connecting plates 14 and 15 of the double sliding table cylinder 13, so that the charging frame 8 is conveyed to the heat treatment box 6 by the automatic feeding roller for heat treatment.

[0044] The above is only the preferred embodiment of the present application, but the protection scope of the present application is not limited thereto, and any modification and replacement based on the technical solutions and inventive concept provided by the present application should be covered in the protection scope of the present application.

Claims

1. A feeding fixture for a bearing ring heat treatment loading frame, comprising a support rod (1), a lifting truss (2), a heat treatment box (6), and an external industrial control computer, characterized in that: Electric slides (3) are symmetrically arranged on the hoisting truss (2). Slides (4) are slidably installed on each electric slide (3). Connecting seats (5) are arranged between the slides (4). Clamping components (10) are installed at the bottom of the connecting seats (5). Multiple loading frames (8) are arranged below the clamping components (10). The clamping assembly (10) includes a lifting cylinder (12), a double slide cylinder (13), a left connecting plate (14), a right connecting plate (15), a pneumatic clamp (16), an upper gripper (17), and a lower gripper (18). The double slide cylinder (13) is located at the bottom of the lifting cylinder (12), and sliders (23) are symmetrically arranged at both ends of the double slide cylinder (13). The left connecting plate (14) and the right connecting plate (15) are respectively installed on the sliders (23), and pneumatic clamps (16) are installed below the left connecting plate (14) and the right connecting plate (15). An upper gripper (17) and a lower gripper (18) are arranged on one side of the pneumatic clamp (16).

2. The feeding fixture for a bearing ring heat treatment loading frame according to claim 1, characterized in that: The pneumatic clamp (16) has an upper clamping block (19) and a lower clamping block (20) installed on the top and bottom of one side, respectively. The upper clamping block (19) is connected to the top of the upper gripper (17), and the lower clamping block (20) is connected to the top of the lower gripper (18).

3. The feeding fixture for a bearing ring heat treatment loading frame according to claim 1, characterized in that: Both the upper gripper (17) and the lower gripper (18) are provided with clamping plates (24), with the clamping plates (24) of the upper gripper (17) and the lower gripper (18) being arranged opposite to each other.

4. The feeding fixture for a bearing ring heat treatment loading frame according to claim 3, characterized in that: The clamping plate (24) is provided with an anti-slip pad (21), and multiple protrusions (22) are evenly distributed on the anti-slip pad (21). The clamping plate (24) is provided with grooves corresponding to the protrusions (22).

5. The feeding fixture for a bearing ring heat treatment loading frame according to claim 1, characterized in that: A fixing plate (25) is installed on one side of the clamping assembly (10), and the lifting cylinder (12) is installed on one side of the fixing plate (25).

6. The feeding fixture for a bearing ring heat treatment loading frame according to claim 5, characterized in that: An electric slider (11) is installed on the top of the fixed plate (25), and an electric slide rail is provided on the bottom of the connecting seat (5). The electric slider (11) is slidably installed on the electric slide rail.

7. The feeding fixture for a bearing ring heat treatment loading frame according to claim 1, characterized in that: The heat treatment box (6) is provided with a feeding rack (7) at the front, and the feeding rack (7) is located below the rear of the hoisting truss (2).

8. The feeding fixture for a bearing ring heat treatment loading frame according to claim 1, characterized in that: A pad (9) is provided below the loading frame (8), and multiple loading frames (8) are stacked on the pad (9) in sequence.

9. A feeding fixture for a bearing ring heat treatment loading frame according to claim 1, characterized in that: The loading frame (8) has outer edges (26) on both sides of the top.

10. A feeding fixture for a bearing ring heat treatment loading frame according to claim 1, characterized in that: The bottom of the hoisting truss (2) is provided with support rods (1) on all four sides.