Square aluminum shell battery coating defect detection machine
By designing a square aluminum-cased battery pack defect detection machine, the problem of low detection efficiency of battery pack surface defects in existing technologies has been solved. It realizes automated detection of the six outer surfaces of the battery, improving detection efficiency and accuracy.
Patent Information
- Application Number
- CN202422786921.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-11-14
AI Technical Summary
In existing technologies, the detection efficiency of surface defects in square aluminum-cased battery packs is low, making it difficult to automate and comprehensively detect defects on all six outer surfaces of the battery.
A defect detection machine for square aluminum-shell battery coating was designed, comprising a battery loading conveyor belt, a top surface inspection mechanism, a double-headed battery handling mechanism, a bottom surface inspection mechanism, a rotating and transferring mechanism for battery coating inspection, and a vertical inspection mechanism, to achieve automated inspection of coated batteries.
It enables automated inspection of the six outer surfaces of coated batteries, improving inspection efficiency and accuracy, and ensuring that the battery surface quality meets requirements.
Smart Images

Figure CN223565578U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of square aluminum shell battery manufacturing equipment, and particularly relates to a square aluminum shell battery film coating defect detection machine. BACKGROUND
[0002] The square aluminum shell film-coated battery is hereinafter referred to as a film-coated battery 10A, please see the attached Figure 1 According to the posture of the top surface 11 facing upwards, the bottom surface 12 facing downwards, and the liquid injection port 113 facing forwards, the appearance of the film-coated battery 10A includes six outer surfaces, i.e., the top surface 11, the bottom surface 12, the left large surface 13, the right large surface 14, the front surface 15, and the rear surface 16. During the manufacturing process, an insulating film needs to be attached to the six outer surfaces of the aluminum shell of the bare battery to serve the purpose of electrical isolation, and also to serve the purposes of corrosion prevention and decoration. Only the positive pole 111, the negative pole 112, the explosion-proof window 114, and the two-dimensional code 115 on the middle part of the top surface 11 are exposed.
[0003] Generally, the insulating film strip is made into a film strip type, and an adhesive is prepared on the back of the insulating film strip. The material of the insulating film strip is polyethylene terephthalate, which is referred to as PET. The insulating film is generally 0.08-0.15 mm thick, and has excellent insulating properties, high-temperature resistance, flame resistance, heat dissipation, and stretching rigidity. The adhesive is one or more of polyvinylidene fluoride-hexafluoropropylene copolymer, polyvinylidene fluoride, polymethyl methacrylate, polyethylene oxide, polyacrylonitrile, polystyrene, polyvinyl acetate, polyvinylpyrrolidone, and polyurethane, and is 0.01-0.05 mm thick. The adhesive can be accelerated to solidify under ultraviolet light UV irradiation, and after solidification, has excellent insulating properties, wear resistance, weather resistance, folding resistance, flame resistance, and heat dissipation. The adhesive bonding strength can reach 1.5-7 MPa.
[0004] In the prior art, a whole insulating film strip is attached to some surfaces of a bare battery to obtain a film-attached battery, and then the remaining surfaces of the battery are folded and attached with the extended insulating film to obtain a film-coated battery 10A. Commonly used battery film coating types include U-shaped film attachment and back-shaped film attachment.
[0005] Battery film coating surface quality requirements:
[0006] (1) The surface of the insulating film is free of glue, bulges, bubbles, wrinkles, horns, warping, dirt, scratches, and damage.
[0007] (2) The surface of the positive pole 111, the negative pole 112, the explosion-proof window 114, and the two-dimensional code 115 on the top cover 11 is free of dirt, scratches, and damage.
[0008] Therefore, we have developed a square aluminum shell battery film coating defect detection machine. SUMMARY
[0009] The present application aims to provide a square aluminum shell battery film defect detection machine for detecting the surface defects of the film battery.
[0010] The present application is implemented as a square aluminum shell battery film defect detection machine comprising:
[0011] A machine table;
[0012] A film battery loading pull belt fixed on the right end of the machine table for inputting the film battery in a vertical posture with the top surface upward, the bottom surface downward and the liquid injection port forward from the outside;
[0013] A top surface detection mechanism fixed on the right end of the machine table above the film battery loading pull belt for detecting the top surface of the film battery on the film battery loading pull belt;
[0014] A double-head film battery carrying mechanism fixed on the machine table left and right, connected to the film battery loading pull belt for carrying the film battery in a vertical posture with the top surface upward, the bottom surface downward and the liquid injection port forward;
[0015] A bottom surface detection mechanism fixed on the right end of the middle part of the machine table below the double-head film battery carrying mechanism for placing and detecting the bottom surface of the film battery carried by the double-head film battery carrying mechanism in a vertical posture with the top surface upward, the bottom surface downward and the liquid injection port forward;
[0016] A vertical surface detection film battery rotating and transferring mechanism fixed on the middle part of the machine table below the double-head film battery carrying mechanism, connected to the bottom surface detection mechanism for clamping and transferring the film battery carried by the double-head film battery carrying mechanism in a vertical posture with the top surface upward, the bottom surface downward and the liquid injection port forward to detect the left and right large surfaces of the film battery and rotate the clamped film battery to the front and rear surfaces of the film battery with the liquid injection port left or right;
[0017] Two vertical surface detection mechanisms fixed on the left end of the middle part of the machine table symmetrically, respectively located on the left and right sides of the vertical surface detection film battery rotating and transferring mechanism for simultaneously detecting the left and right large surfaces, the front and rear surfaces of the film battery transferred and rotated by the vertical surface detection film battery rotating and transferring mechanism;
[0018] A film battery unloading and transferring pull belt fixed on the left end of the middle part of the machine table below the double-head film battery carrying mechanism for receiving and transferring out the detected film battery in a vertical posture with the top surface upward, the bottom surface downward and the liquid injection port forward carried by the double-head film battery carrying mechanism for unloading.
[0019] The square aluminum shell battery film defect detection machine has the following advantages:
[0020] The film-coated battery loading pull belt can input the film-coated battery in a vertical posture with the top surface upward, the bottom surface downward, and the liquid injection port forward from the outside; the double-head film-coated battery carrying mechanism can carry the film-coated battery; the top surface detection mechanism can detect the top surface of the film-coated battery on the film-coated battery loading pull belt; the bottom surface detection mechanism can place and detect the bottom surface of the film-coated battery; the vertical surface detection film-coated battery rotating and transferring mechanism can clamp and transfer the film-coated battery for detecting the left and right large surfaces of the film-coated battery, and rotate the clamped film-coated battery for detecting the front and rear surfaces of the film-coated battery; the two vertical surface detection mechanisms can simultaneously detect the left and right large surfaces of the film-coated battery transferred by the vertical surface detection film-coated battery rotating and transferring mechanism, and can simultaneously detect the front and rear surfaces of the film-coated battery after the vertical surface detection film-coated battery rotating and transferring mechanism is rotated by 90°; and the film-coated battery unloading and transferring pull belt can receive the detected film-coated battery carried by the double-head film-coated battery carrying mechanism and transfer it out for unloading. The square aluminum shell battery film defect detection machine can automatically detect the defects on the surface of the film-coated battery. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 Schematic diagram of the film-coated battery;
[0022] Figure 2 Structure diagram of the square aluminum shell battery film defect detection machine;
[0023] Figure 3 Structure diagram of the film-coated battery loading pull belt and the top surface detection mechanism;
[0024] Figure 4 Structure diagram of the top surface detection mechanism;
[0025] Figure 5 Structure diagram of the double-head film-coated battery carrying mechanism;
[0026] Figure 6 Structure diagram of the bottom surface detection mechanism;
[0027] Figure 7 Structure diagram of the vertical surface detection film-coated battery rotating and transferring mechanism and the vertical surface detection mechanism;
[0028] Figure 8 Structure diagram of the square aluminum shell battery rotating and transferring mechanism;
[0029] Figure 9 Structure diagram of the carrier and the clamping assembly;
[0030] Figure 10 Structure diagram of the front and rear clamping assemblies and the left and right clamping assemblies;
[0031] Figure 11 Structure diagram of the left and right clamping assemblies;
[0032] Figure 12Structure diagram of front and rear clamping assembly;
[0033] Figure 13 Structure diagram of facade detection mechanism.
[0034] Explanation of reference signs:
[0035] 10A, envelope battery; 11, top surface; 111, positive pole; 112, negative pole; 113, liquid injection port; 114, explosion-proof window; 115, two-dimensional code; 12, bottom surface; 13, left large surface; 14, right large surface; 15, front surface; 16, rear surface;
[0036] 10, machine table;
[0037] 20, envelope battery feeding and pulling belt;
[0038] 30, top surface detection mechanism; 31, top surface detection support; 32, top surface detection light source support; 33, top surface detection light source; 34, top surface detection camera support; 35, top surface detection camera;
[0039] 40, double-end envelope battery carrying mechanism; 41, double-end envelope battery carrying support; 42, double-end linear module; 43, right carrying manipulator; 44, left carrying manipulator;
[0040] 50, bottom surface detection mechanism; 51, bottom surface detection envelope battery loading platform; 52, bottom surface detection support; 53, bottom surface detection light source support; 54, bottom surface detection light source; 55, bottom surface detection camera support; 56, bottom surface detection linear array camera;
[0041] 60, facade detection envelope battery rotating and transferring mechanism;
[0042] 61, transferring linear module; 62, transferring slide plate; 63, rotating driver; 64, envelope battery clamp; 641, clamp bottom plate; 642, clamp vertical column; 643, clamp top plate; 644, envelope battery loading plate; 645, front and rear clamping assembly; 6451, front and rear clamping lifting driving part; 6452, front and rear clamping opening and closing driving part; 6453, front and rear clamping front clamp; 6454, front and rear clamping rear clamp; 64541, front and rear clamping rear clamp avoidance position; 646, left and right clamping assembly; 6461, left and right clamping lifting driving part; 6462, left and right clamping opening and closing driving part; 6463, left and right clamping clamp;
[0043] 70, facade detection mechanism; 71, facade detection translation linear module; 72, facade detection translation slide carriage; 73, facade detection lifting linear module; 74, facade detection lifting slide carriage; 75, facade detection light source support; 76, facade detection light source; 77, facade detection camera support; 78, facade detection linear array camera; 80, envelope battery unloading and transferring pulling belt. DETAILED DESCRIPTION
[0044] In order to make the objects, technical solutions and advantages of the present application clearer, the present application will be further described in detail below with reference to the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and not intended to limit the present application.
[0045] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "front", "back", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only used to facilitate the description of the present application and simplify the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application; the terms "right", "right", "third" are only used for description purposes, and cannot be understood as indicating or implying relative importance; in addition, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the communication inside two components. For those skilled in the art, the specific meaning of the terms in the present application can be understood according to the specific circumstances.
[0046] Referring to Figures 2-3 The embodiment provides a square aluminum shell battery package film defect detection machine for automatically detecting defects on the surface of a package film battery 10A, comprising
[0047] A machine table 10;
[0048] A package film battery loading pull belt 20 is fixed on the right end of the machine table 10, and is used to input a package film battery 10A in a vertical posture with the top surface 11 upward, the bottom surface 12 downward and the liquid injection port 113 forward from the outside;
[0049] A top surface detection mechanism 30 is fixed on the right end of the machine table 10 and located above the package film battery loading pull belt 20, and is used to detect the top surface 11 of the package film battery 10A on the package film battery loading pull belt 20;
[0050] A double-head package film battery carrying mechanism 40 is fixed on the machine table 10 in the left-right direction, is connected to the package film battery loading pull belt 20, and is used to carry the package film battery 10A in the vertical posture with the top surface 11 upward, the bottom surface 12 downward and the liquid injection port 113 forward;
[0051] The bottom surface detection mechanism 50 is fixed on the right end of the middle part of the machine table 10, and is located below the double-ended envelope battery carrying mechanism 40. It is used to place and detect the bottom surface 12 of the envelope battery 10A in the upright posture carried by the double-ended envelope battery carrying mechanism 40, with the top surface 11 upward, the bottom surface 12 downward, and the liquid injection port 113 forward;
[0052] The facade detection envelope battery rotating transfer mechanism 60 is fixed on the middle part of the machine table 10 and is located below the double-ended envelope battery carrying mechanism 40. It is connected to the bottom surface detection mechanism 50 and is used to clamp and transfer the envelope battery 10A in the upright posture carried by the double-ended envelope battery carrying mechanism 40, with the top surface 11 upward, the bottom surface 12 downward, and the liquid injection port 113 forward, for detecting the left and right large faces 13 and 14 of the envelope battery 10A, and rotating the clamped envelope battery 10A by 90° to the left or right of the liquid injection port 113 for detecting the front and rear faces 15 and 16 of the envelope battery 10A;
[0053] Two facade detection mechanisms 70, as shown in Figure 7 They are symmetrically fixed on the left end of the middle part of the machine table 10 and are respectively located on the left and right sides of the facade detection envelope battery rotating transfer mechanism 60. They are used to simultaneously detect the left and right large faces 13 and 14 of the envelope battery 10A transferred by the facade detection envelope battery rotating transfer mechanism 60, and simultaneously detect the front and rear faces 15 and 16 of the envelope battery 10A rotated by 90° by the facade detection envelope battery rotating transfer mechanism 60;
[0054] The envelope battery unloading transfer pull belt 80 is fixed on the left end of the middle part of the machine table 10 and is located below the double-ended envelope battery carrying mechanism 40. It is used to receive and transfer out the envelope battery 10A in the upright posture carried by the double-ended envelope battery carrying mechanism 40, with the top surface 11 upward, the bottom surface 12 downward, and the liquid injection port 113 forward, for unloading.
[0055] The envelope battery loading pull belt 20 can input the envelope battery 10A in a right-up, bottom-down, and liquid injection port forward posture from the outside; the double-end envelope battery carrying mechanism 40 can carry the envelope battery 10A; the top surface detection mechanism 30 can detect the top surface 11 of the envelope battery 10A on the envelope battery loading pull belt; the bottom surface detection mechanism 50 can place and detect the bottom surface 12 of the envelope battery 10A; the vertical surface detection envelope battery rotating and transferring mechanism 60 can clamp and transfer the envelope battery 10A for detecting the left large surface 13 and the right large surface 14 of the envelope battery 10A, and rotate the clamped envelope battery 10A to detect the front surface 15 and the back surface 16 of the envelope battery 10A; the two vertical surface detection mechanisms 70 can simultaneously detect the left large surface 13 and the right large surface 14 of the envelope battery 10A transferred by the vertical surface detection envelope battery rotating and transferring mechanism 60, and can simultaneously detect the front surface 15 and the back surface 16 of the envelope battery 10A rotated by 90° by the vertical surface detection envelope battery rotating and transferring mechanism 60; the envelope battery unloading and transferring pull belt 80 can receive the detected envelope battery 10A carried by the double-end envelope battery carrying mechanism 40 and transfer it out for unloading. The square aluminum shell battery envelope defect detection machine can automatically detect the defects on the surface of the envelope battery 10A.
[0056] Further, referring to Figure 4 , the top surface detection mechanism 30 includes a top surface detection support 31, a top surface detection light source support 32, two top surface detection light sources 33, a top surface detection camera support 34, and a plurality of top surface detection cameras 35. The top surface detection support 31 is fixed on the right end of the machine table 10 and located beside the envelope battery loading pull belt 20. The top surface detection light source support 32 is fixed on the upper part of the top surface detection support 31. The two top surface detection light sources 33 are fixed separately below the top surface detection light source support 32 and close to the two sides of the top surface 11 of the envelope battery 10A input from the outside in a right-up, bottom-down, and liquid injection port forward posture, for irradiating the top surface 11 of the envelope battery 10A for detecting the top surface 11 of the envelope battery 10A. The top surface detection camera support 34 is fixed on the top of the top surface detection support 31 and located above the top surface detection light source support 32. The plurality of top surface detection cameras 35 are arranged and fixed below the top surface detection camera support 34 in the length direction of the envelope battery 10A, for detecting the top surface 11 of the envelope battery 10A in a right-up, bottom-down, and liquid injection port forward posture.
[0057] Further, referring to Figure 5The double-ended envelope battery carrying mechanism 40 comprises a double-ended envelope battery carrying support 41, a double-ended linear module 42, a right carrying manipulator 43 and a left carrying manipulator 44. The double-ended envelope battery carrying support 41 is fixed on the machine table 10 in the left-right direction, and is connected with the envelope battery loading pull belt 20. The double-ended linear module 42 is fixed on the double-ended envelope battery carrying support 41 in the left-right direction. The right carrying manipulator 43 is fixed on the right output end of the double-ended linear module 42. The left carrying manipulator 44 is fixed on the left output end of the double-ended linear module 42. The right carrying manipulator 43 and the left carrying manipulator 44 are used to carry the envelope battery 10A in the upright posture with the top surface 11 upward, the bottom surface 12 downward and the liquid injection port 113 forward.
[0058] Further, referring to Figure 6 The bottom surface detection mechanism 50 comprises a bottom surface detection envelope battery loading table 51, a bottom surface detection support 52, a bottom surface detection light source support 53, a bottom surface detection light source 54, a bottom surface detection camera support 55 and a bottom surface detection linear array camera 56. The bottom surface detection envelope battery loading table 51 is fixed on the right end of the middle part of the machine table 10 and is located below the double-ended envelope battery carrying mechanism 40. The bottom surface detection envelope battery loading table 51 is used to place the envelope battery 10A in the upright posture with the top surface 11 upward, the bottom surface 12 downward and the liquid injection port 113 forward. The bottom surface detection support 52 is fixed on the machine table 10 and is located directly below the bottom surface detection envelope battery loading table 51. The bottom surface detection light source support 53 is fixed on the bottom surface detection support 52. The bottom surface detection light source 54 is fixed on the bottom surface detection light source support 53. The bottom surface detection camera support 55 is fixed below the bottom surface detection light source support 53. The bottom surface detection linear array camera 56 is fixed below the bottom surface detection camera support 55. The bottom surface detection linear array camera 56 is used to detect the bottom surface 12 of the envelope battery 10A in the upright posture with the top surface 11 upward, the bottom surface 12 downward and the liquid injection port 113 forward.
[0059] Further, referring to Figures 8-9 The vertical surface detection envelope battery rotating and transferring mechanism 60 comprises:
[0060] A transferring linear module 61 is fixed on the machine table 10.
[0061] A transferring sliding plate 62 is fixed on the output end of the transferring linear module 61.
[0062] A rotating driver 63 is fixed on the transferring sliding plate 62.
[0063] The film-coated battery clamp 64, fixed on the output end of the rotary driver 63, comprises front and rear clamping assemblies 645 and left and right clamping assemblies 646. The front and rear clamping assemblies 645 are used to clamp the front face 15 and the rear face 16 of the film-coated battery 10A in a vertical posture with the top face 11 facing upwards, the bottom face 12 facing downwards and the liquid injection port 113 facing forwards for detecting the left large face 13 and the right large face 14 of the film-coated battery 10A. The left and right clamping assemblies 646 are used to clamp the left large face 13 and the right large face 14 of the film-coated battery 10A in a vertical posture with the top face 11 facing upwards, the bottom face 12 facing downwards and the liquid injection port 113 facing left or right for detecting the front face 15 and the rear face 16 of the film-coated battery 10A.
[0064] The linear transfer module 61 is used to drive the transfer slide 62 to transfer the film-coated battery 10A together with the rotary driver 63 and the film-coated battery clamp 64. The rotary driver 63 is used to drive the film-coated battery clamp 64 to rotate 90° together with the film-coated battery 10A for detecting the left large face 13 and the right large face 14, the front face 15 and the rear face 16 of the film-coated battery 10A.
[0065] Further, referring to Figures 9-10 , the film-coated battery clamp 64 further comprises a clamp bottom plate 641, four clamp uprights 642, a clamp top plate 643 and a film-coated battery loading plate 644. The clamp bottom plate 641 is fixed on the output end of the rotary driver 63. The four clamp uprights 642 are fixed on the four corners of the clamp bottom plate 641. The clamp top plate 643 is fixed on the top of the four clamp uprights 642. The film-coated battery loading plate 644 is fixed on the clamp top plate 643. The front and rear clamping assemblies 645 are fixed on the front of the clamp bottom plate 641. The left and right clamping assemblies 646 are fixed on the rear of the clamp bottom plate 641. The front and rear clamping assemblies 645 are used to clamp only the front face 15 and the rear face 16 of the film-coated battery 10A in a vertical posture with the top face 11 facing upwards, the bottom face 12 facing downwards and the liquid injection port 113 facing forwards for detecting the left large face 13 and the right large face 14 of the film-coated battery 10A which are not clamped and shielded. The left and right clamping assemblies 646 are used to clamp only the left large face 13 and the right large face 14 of the film-coated battery 10A in a vertical posture with the top face 11 facing upwards, the bottom face 12 facing downwards and the liquid injection port 113 facing left or right for detecting the front face 15 and the rear face 16 of the film-coated battery 10A which are not clamped and shielded.
[0066] Further, referring to Figure 11The front and rear clamping assembly 645 comprises a front and rear clamping lifting driving member 6451, a front and rear clamping opening and closing driving member 6452, a front and rear clamping front clamp 6453 and a front and rear clamping rear clamp 6454. The front and rear clamping lifting driving member 6451 is fixed vertically in front of the clamp base plate 641. The front and rear clamping opening and closing driving member 6452 is fixed horizontally at the output end of the front and rear clamping lifting driving member 6451. The front and rear clamping front clamp 6453 and the front and rear clamping rear clamp 6454 are fixed respectively at the front and rear two output ends of the front and rear clamping lifting driving member 6451. The front and rear clamping lifting driving member 6451 is used to drive the front and rear clamping opening and closing driving member 6452 to lift the front and rear clamping front clamp 6453 and the front and rear clamping rear clamp 6454 above the top surface of the coated battery carrier plate 644, or to lower them below the top surface of the coated battery carrier plate 644. The front and rear clamping opening and closing driving member 6452 is used to drive the front and rear clamping front clamp 6453 and the front and rear clamping rear clamp 6454 to close when they are lifted above the top surface of the coated battery carrier plate 644 by the front and rear clamping lifting driving member 6451, so as to clamp the front face 15 and the rear face 16 of the coated battery 10A in an upright posture with the top surface 11 facing upwards, the bottom surface 12 facing downwards and the liquid injection port 113 facing forwards, for detecting the left large face 13 and the right large face 14 of the coated battery 10A, and to drive the front and rear clamping front clamp 6453 and the front and rear clamping rear clamp 6454 to open for the front and rear clamping lifting driving member 6451 to drive them to lower below the top surface of the coated battery carrier plate 644 to expose the front face 15 and the rear face 16 of the coated battery 10A in an upright posture with the top surface 11 facing upwards, the bottom surface 12 facing downwards and the liquid injection port 113 facing left or right, for detecting the front face 15 and the rear face 16 of the coated battery 10A. The front and rear clamping rear clamp 6454 is provided with a front and rear clamping rear clamp avoidance position 64541, which is used to avoid the left and right clamping assembly 646.
[0067] Further, referring to Figure 12The left and right clamping assembly 646 comprises a left and right clamping lifting driving part 6461, a left and right clamping opening and closing driving part 6462 and two left and right clamping clamps 6463. The left and right clamping lifting driving part 6461 is fixed vertically behind the clamp bottom plate 641. The left and right clamping opening and closing driving part 6462 is fixed horizontally on the output end of the left and right clamping lifting driving part 6461. The two left and right clamping clamps 6463 are fixed respectively on the two output ends of the left and right clamping opening and closing driving part 6462. The left and right clamping lifting driving part 6461 is used to drive the left and right clamping opening and closing driving part 6462 to lift the two left and right clamping clamps 6463 above the top surface of the coated battery carrier plate 644 and to lower them below the top surface of the coated battery carrier plate 644. The left and right clamping opening and closing driving part 6462 is used to drive the left and right clamping clamps 6463 to close when the two left and right clamping clamps 6463 are lifted above the top surface of the coated battery carrier plate 644 by the left and right clamping lifting driving part 6461, so as to clamp the left large surface 13 and the right large surface 14 of the coated battery 10A in the upright posture of the top surface 11 facing upward, the bottom surface 12 facing downward and the liquid injection port 113 facing left or right, for detecting the front surface 15 and the back surface 16 of the coated battery 10A, and to drive the left and right clamping clamps 6463 to open for the left and right clamping lifting driving part 6461 to lower below the top surface of the coated battery carrier plate 644, so as to expose the left large surface 13 and the right large surface 14 of the coated battery 10A in the upright posture of the top surface 11 facing upward, the bottom surface 12 facing downward and the liquid injection port 113 facing forward, for detecting the left large surface 13 and the right large surface 14 of the coated battery 10A.
[0068] Further, referring to Figure 13The facade detection mechanism 70 includes a facade detection translation linear module 71, a facade detection translation sliding frame 72, a facade detection lifting linear module 73, a facade detection lifting sliding frame 74, a facade detection light source support 75, facade detection light sources 76, a facade detection camera support 77, and a facade detection linear array camera 78. The facade detection translation linear module 71 is fixed to the left end of the middle of the machine table 10, located on the left or right side of the facade detection envelope battery rotating transfer mechanism 60. The facade detection translation sliding frame 72 is fixed to the output end of the facade detection translation linear module 71. The facade detection lifting linear module 73 is vertically fixed to the facade detection translation sliding frame 72. The facade detection lifting sliding frame 74 is fixed to the output end of the facade detection lifting linear module 73. The facade detection light source support 75 is fixed to the facade detection lifting sliding frame 74. The facade detection light sources 76 are horizontally fixed to the facade detection light source support 75. The facade detection camera support 77 is fixed behind the facade detection light source support 75. The facade detection linear array camera 78 is horizontally fixed behind the facade detection camera support 77. The facade detection translation linear module 71 of the two facade detection mechanisms 70 drives the facade detection translation sliding frame 72, which carries the facade detection lifting linear module 73, the facade detection light source support 75, the facade detection light sources 76, and the facade detection linear array camera 78, to move horizontally. The facade detection light source support 75 is separated to a preset position to allow the double-head envelope battery transfer mechanism 40 to transfer the envelope battery 10A from the bottom detection mechanism 50 to the facade detection envelope battery rotating transfer mechanism 60 in an upright position with the top surface 11 facing up, the bottom surface 12 facing down, and the liquid injection port 113 facing forward. The facade detection envelope battery rotating transfer mechanism 60 rotates the envelope battery 10A from the liquid injection port 113 facing forward to the liquid injection port 113 facing left or right. The facade detection light source support 75 is close to another preset position to simultaneously detect the left large surface 13 and the right large surface 14 of the envelope battery 10A in an upright position with the top surface 11 facing up, the bottom surface 12 facing down, and the liquid injection port 113 facing forward. The facade detection light source support 75 is close to another preset position to simultaneously detect the front surface 15 and the rear surface 16 of the envelope battery 10A in an upright position with the top surface 11 facing up, the bottom surface 12 facing down, and the liquid injection port 113 facing left or right. The facade detection lifting linear module 73 of the two facade detection mechanisms 70 drives the facade detection lifting sliding frame 74, which carries the facade detection light source support 75, the facade detection light sources 76, and the facade detection linear array camera 78, to lift for simultaneous detection.
[0069] The above merely describes preferred embodiments of the present application, and is not used to limit the present application, any modification, equivalent replacement and improvement within the spirit and principle of the present application should be included in the protection scope of the present application.
Claims
1. A square aluminum can battery pack film defect detection machine for automatically detecting defects on the surface of a film-coated battery (10A), characterized by, Comprising a machine table (10); a film-coated battery loading and pulling belt (20) fixed on the right end of the machine table (10) for inputting externally the film-coated battery (10A) in an upright posture with the top surface (11) facing up, the bottom surface (12) facing down, and the liquid injection port (113) facing forward; a top surface detection mechanism (30) fixed on the right end of the machine table (10) above the film-coated battery loading and pulling belt (20) for detecting the top surface (11) of the film-coated battery (10A) on the film-coated battery loading and pulling belt (20); a double-head film-coated battery carrying mechanism (40) fixed on the machine table (10) left and right to interface with the film-coated battery loading and pulling belt (20) for carrying the film-coated battery (10A) in an upright posture with the top surface (11) facing up, the bottom surface (12) facing down, and the liquid injection port (113) facing forward; a bottom surface detection mechanism (50) fixed on the right end of the machine table (10) in the middle for placing and detecting the bottom surface (12) of the film-coated battery (10A) carried by the double-head film-coated battery carrying mechanism (40) in an upright posture with the top surface (11) facing up, the bottom surface (12) facing down, and the liquid injection port (113) facing forward; a vertical surface detection film-coated battery rotating and transferring mechanism (60) fixed on the machine table (10) in the middle below the double-head film-coated battery carrying mechanism (40) to interface with the bottom surface detection mechanism (50) for clamping and transferring the film-coated battery (10A) carried by the double-head film-coated battery carrying mechanism (40) in an upright posture with the top surface (11) facing up, the bottom surface (12) facing down, and the liquid injection port (113) facing forward for detecting the left and right large surfaces (13) and (14) of the film-coated battery (10A) and rotating the clamped film-coated battery (10A) by 90° to the left or right for detecting the front and rear surfaces (15) and (16) of the film-coated battery (10A); two vertical surface detection mechanisms (70) fixed symmetrically on the left end of the machine table (10) in the middle for simultaneously detecting the left and right large surfaces (13) and (14) of the film-coated battery (10A) transferred by the vertical surface detection film-coated battery rotating and transferring mechanism (60) and simultaneously detecting the front and rear surfaces (15) and (16) of the film-coated battery (10A) rotated by 90° by the vertical surface detection film-coated battery rotating and transferring mechanism (60); a film-coated battery unloading and transferring pulling belt (80) fixed on the left end of the machine table (10) in the middle below the double-head film-coated battery carrying mechanism (40) for receiving and transferring out the film-coated battery (10A) in an upright posture with the top surface (11) facing up, the bottom surface (12) facing down, and the liquid injection port (113) facing forward carried by the double-head film-coated battery carrying mechanism (40) for unloading.
2. The square aluminum can battery pack film defect inspection machine according to claim 1, characterized in that, The top surface detection mechanism (30) comprises a top surface detection support (31), a top surface detection light source support (32), two top surface detection light sources (33), a top surface detection camera support (34) and a plurality of top surface detection cameras (35). The top surface detection support (31) is fixed on the right end of the machine table (10) beside the coated battery loading pull belt (20). The top surface detection light source support (32) is fixed on the upper part of the top surface detection support (31). The two top surface detection light sources (33) are fixed separately below the top surface detection light source support (32), respectively close to the two sides of the top surface (11) of the coated battery (10A) in the upright posture of the top surface (11) upward, the bottom surface (12) downward and the liquid injection port (113) forward, which are externally input for detecting the top surface (11) of the coated battery (10A). The top surface detection camera support (34) is fixed on the top of the top surface detection support (31) above the top surface detection light source support (32). The plurality of top surface detection cameras (35) are arranged and fixed below the top surface detection camera support (34) along the length direction of the coated battery (10A) for detecting the top surface (11) of the coated battery (10A) in the upright posture of the top surface (11) upward, the bottom surface (12) downward and the liquid injection port (113) forward.
3. The square aluminum can battery pack film defect inspection machine according to claim 1, characterized in that, The double-head coated battery carrying mechanism (40) comprises a double-head coated battery carrying support (41), a double-head linear module (42), a right carrying manipulator (43) and a left carrying manipulator (44). The double-head coated battery carrying support (41) is fixed horizontally on the machine table (10) and is connected to the coated battery loading pull belt (20). The double-head linear module (42) is fixed horizontally on the double-head coated battery carrying support (41). The right carrying manipulator (43) is fixed on the right output end of the double-head linear module (42). The left carrying manipulator (44) is fixed on the left output end of the double-head linear module (42). The right carrying manipulator (43) and the left carrying manipulator (44) are used for carrying the coated battery (10A) in the upright posture of the top surface (11) upward, the bottom surface (12) downward and the liquid injection port (113) forward.
4. The square aluminum can battery pack film defect inspection machine according to claim 1, characterized in that, The bottom surface detection mechanism (50) comprises a bottom surface detection envelope battery carrier (51), a bottom surface detection support (52), a bottom surface detection light source support (53), a bottom surface detection light source (54), a bottom surface detection camera support (55), and a bottom surface detection linear array camera (56). The bottom surface detection envelope battery carrier (51) is fixed on the right end of the middle part of the machine table (10) and is located below the double-head envelope battery carrying mechanism (40). It is used to place the envelope battery (10A) in an upright posture with the top surface (11) upward, the bottom surface (12) downward, and the liquid injection port (113) forward. The bottom surface detection support (52) is fixed on the machine table (10) and is located directly below the bottom surface detection envelope battery carrier (51). The bottom surface detection light source support (53) is fixed on the bottom surface detection support (52). The bottom surface detection light source (54) is fixed on the bottom surface detection light source support (53). The bottom surface detection camera support (55) is fixed below the bottom surface detection light source support (53). The bottom surface detection linear array camera (56) is fixed below the bottom surface detection camera support (55) and is used to detect the bottom surface (12) of the envelope battery (10A) in an upright posture with the top surface (11) upward, the bottom surface (12) downward, and the liquid injection port (113) forward.
5. The square aluminum can battery pack film defect inspection machine according to claim 1, characterized in that, The vertical surface detection envelope battery rotating transfer mechanism (60) comprises: a transfer linear module (61) fixed on the machine table (10); a transfer sliding plate (62) fixed on the output end of the transfer linear module (61); a rotating driver (63) fixed on the transfer sliding plate (62); an envelope battery clamp (64) fixed on the output end of the rotating driver (63) and comprising a front and rear clamping assembly (645) and a left and right clamping assembly (646). The front and rear clamping assembly (645) is used to clamp the front face (15) and the rear face (16) of the envelope battery (10A) in an upright posture with the top surface (11) upward, the bottom surface (12) downward, and the liquid injection port (113) forward for detecting the left large face (13) and the right large face (14) of the envelope battery (10A). The left and right clamping assembly (646) is used to clamp the left large face (13) and the right large face (14) of the envelope battery (10A) in an upright posture with the top surface (11) upward, the bottom surface (12) downward, and the liquid injection port (113) left or right for detecting the front face (15) and the rear face (16) of the envelope battery (10A). The transfer linear module (61) is used to drive the transfer sliding plate (62) to transfer the envelope battery (10A) together with the rotating driver (63) and the envelope battery clamp (64). The rotating driver (63) is used to drive the envelope battery clamp (64) to rotate 90° together with the envelope battery (10A) for detecting the left large face (13) and the right large face (14) and the front face (15) and the rear face (16) of the envelope battery (10A).
6. The square aluminum can battery pack film defect inspection machine according to claim 5, characterized in that, The envelope battery clamp (64) further comprises a clamp bottom plate (641), four clamp uprights (642), a clamp top plate (643) and an envelope battery carrier plate (644), the clamp bottom plate (641) is fixed on the output end of the rotary driver (63), four clamp uprights (642) are fixed on the four corners of the clamp bottom plate (641), the clamp top plate (643) is fixed on the top of the four clamp uprights (642), the envelope battery carrier plate (644) is fixed on the clamp top plate (643), the front and rear clamping assembly (645) is fixed on the front of the clamp bottom plate (641), the left and right clamping assembly (646) is fixed on the rear of the clamp bottom plate (641), the front and rear clamping assembly (645) is used for clamping only the front face (15) and the rear face (16) of the envelope battery (10A) in the upright posture of the top face (11) upward, the bottom face (12) downward and the liquid injection port (113) forward, so as to detect the left large face (13) and the right large face (14) of the envelope battery (10A) which are not clamped and shielded, and the left and right clamping assembly (646) is used for clamping only the left large face (13) and the right large face (14) of the envelope battery (10A) in the upright posture of the top face (11) upward, the bottom face (12) downward and the liquid injection port (113) left or right, so as to detect the front face (15) and the rear face (16) of the envelope battery (10A) which are not clamped and shielded.
7. The square aluminum can battery pack film defect inspection machine according to claim 6, characterized in that, The front and rear clamping assembly (645) comprises a front and rear clamping lifting drive (6451), a front and rear clamping opening and closing drive (6452), a front and rear clamping front clamp (6453) and a front and rear clamping rear clamp (6454), the front and rear clamping lifting drive (6451) is fixed vertically in front of the clamp bottom plate (641), the front and rear clamping opening and closing drive (6452) is fixed horizontally at the output end of the front and rear clamping lifting drive (6451), and the front and rear clamping front clamp (6453) and the front and rear clamping rear clamp (6454) are fixed on the front and rear two output ends of the front and rear clamping lifting drive (6451) respectively, the front and rear clamping lifting drive (6451) is used for driving the front and rear clamping opening and closing drive (6452) to make the front and rear clamping front clamp (6453) and the front and rear clamping rear clamp (6454) rise to be higher than the top surface of the coated battery carrier plate (644) or fall below the top surface of the coated battery carrier plate (644), the front and rear clamping opening and closing drive (6452) is used for driving the front and rear clamping front clamp (6453) and the front and rear clamping rear clamp (6454) to close when the front and rear clamping front clamp (6453) and the front and rear clamping rear clamp (6454) are driven by the front and rear clamping lifting drive (6451) to rise to be higher than the top surface of the coated battery carrier plate (644), so that the front and rear clamping front clamp (6453) and the front and rear clamping rear clamp (6454) are in the upright posture of the front face (15) and the rear face (16) of the coated battery (10A) with the top surface (11) upward, the bottom surface (12) downward and the liquid injection port (113) forward, the left large surface (13) and the right large surface (14) of the coated battery (10A) are detected, and the front and rear clamping front clamp (6453) and the front and rear clamping rear clamp (6454) are driven to open to expose the front face (15) and the rear face (16) of the coated battery (10A) in the upright posture of the top surface (11) upward, the bottom surface (12) downward and the liquid injection port (113) left or right, so that the front face (15) and the rear face (16) of the coated battery (10A) are detected; the front and rear clamping rear clamp (6454) is provided with a front and rear clamping rear clamp avoidance position (64541) for avoiding the left and right clamping assembly (646).
8. The square aluminum can battery pack film defect inspection machine according to claim 6, characterized in that, The left and right clamping assembly (646) comprises a left and right clamping lifting driving part (6461), a left and right clamping opening and closing driving part (6462) and two left and right clamping clamps (6463), the left and right clamping lifting driving part (6461) is fixed vertically behind the clamp bottom plate (641), the left and right clamping opening and closing driving part (6462) is fixed horizontally on the output end of the left and right clamping lifting driving part (6461), two left and right clamping clamps (6463) are fixed on the two output ends of the left and right clamping opening and closing driving part (6462) respectively, the left and right clamping lifting driving part (6461) is used for driving the left and right clamping opening and closing driving part (6462) to make two left and right clamping clamps (6463) rise to be higher than the top surface of the envelope battery carrier plate (644), and descend to be lower than the top surface of the envelope battery carrier plate (644), the left and right clamping opening and closing driving part (6462) is used for driving the left and right clamping clamps (6463) to close when two left and right clamping clamps (6463) are driven by the left and right clamping lifting driving part (6461) to rise to be higher than the top surface of the envelope battery carrier plate (644) the left and right clamping clamps (6463) are used for driving the left and right clamping clamps (6463) to close the left large surface (13) and the right large surface (14) of the envelope battery (10A) in the upright posture of the top surface (11) upward, the bottom surface (12) downward, the liquid injection port (113) left or right for detecting the front surface (15) and the rear surface (16) of the envelope battery (10A), and driving the left and right clamping clamps (6463) to open for the left and right clamping lifting driving part (6461) drives to descend below the top surface of the envelope battery carrier plate (644) to expose the left large surface (13) and the right large surface (14) of the envelope battery (10A) in the upright posture of the top surface (11) upward, the bottom surface (12) downward, the liquid injection port (113) forward for detecting the left large surface (13) and the right large surface (14) of the envelope battery (10A).
9. The square aluminum can battery pack film defect inspection machine according to claim 1, characterized in that, The facade detection mechanism (70) includes facade detection translation linear modules (71), facade detection translation carriages (72), facade detection lifting linear modules (73), facade detection lifting carriages (74), facade detection light source supports (75), facade detection light sources (76), facade detection camera supports (77), and facade detection linear array cameras (78). The facade detection translation linear modules (71) are fixed on the left end of the middle part of the machine table (10) and are located on the left or right side of the facade detection envelope battery rotating transfer mechanism (60). The facade detection translation carriages (72) are fixed on the output end of the facade detection translation linear modules (71). The facade detection lifting linear modules (73) are vertically fixed on the facade detection translation carriages (72). The facade detection lifting carriages (74) are fixed on the output end of the facade detection lifting linear modules (73). The facade detection light source supports (75) are fixed on the facade detection lifting carriages (74). The facade detection light sources (76) are horizontally fixed on the facade detection light source supports (75) and face each other. The facade detection camera supports (77) are fixed behind the facade detection light source supports (75). The facade detection linear array cameras (78) are horizontally fixed behind the facade detection camera supports (77) and face each other. The facade detection translation linear modules (71) of the two facade detection mechanisms (70) drive the facade detection translation carriages (72) to move horizontally with the facade detection lifting linear modules (73), the facade detection light source supports (75), the facade detection light sources (76), and the facade detection linear array cameras (78). The facade detection light source supports (75) are separated to a preset position to move the envelope battery (10A) from the bottom surface detection mechanism (50) to the facade detection envelope battery rotating transfer mechanism (60) in a vertical posture with the top surface (11) facing up, the bottom surface (12) facing down, and the liquid injection port (113) facing forward. The facade detection envelope battery rotating transfer mechanism (60) rotates the envelope battery (10A) from the liquid injection port (113) to the liquid injection port (113) facing left or right. The facade detection light source supports (75) are close to another preset position to detect the left large surface (13) and the right large surface (14) of the envelope battery (10A) in a vertical posture with the top surface (11) facing up, the bottom surface (12) facing down, and the liquid injection port (113) facing forward. The facade detection light source supports (75) are close to another preset position to detect the front surface (15) and the rear surface (16) of the envelope battery (10A) in a vertical posture with the top surface (11) facing up, the bottom surface (12) facing down, and the liquid injection port (113) facing left or right.Two said facade detection mechanisms (70) of two said facade detection lifting linear modules (73) are used to drive the respective facade detection lifting carriages (74) to lift the respective facade detection light source supports (75) together with the respective facade detection light sources (76) and the respective facade detection linear array cameras (78) to simultaneously detect the left and right large faces (13) and (14) of the right-angled posture of the top face (11) upward, the bottom face (12) downward, and the liquid injection port (113) forward, and simultaneously detect the front face (15) and the back face (16) of the envelope battery (10A) of the right-angled posture of the top face (11) upward, the bottom face (12) downward, and the liquid injection port (113) leftward or rightward.