High-conductivity carbon fiber cable for medical anti-electromagnetic interference

By designing high-conductivity carbon fiber cables and combining specific materials and structures, the problems of cables being susceptible to electromagnetic interference, having unstable performance, and having short lifespan have been solved, resulting in high tensile strength and environmentally friendly cable products.

CN223566329UActive Publication Date: 2025-11-18SHANGHAI MORN ELECTRIC EQUIPMENT CO LTD
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Patent Information

Application Number
CN202423008780.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-11-18
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

Existing cables are susceptible to external electromagnetic interference in special situations, leading to problems such as malfunctions and image obstruction. They are also expensive, have unstable performance, and short service life.

Method used

Design a high-conductivity carbon fiber cable for medical electromagnetic interference suppression, comprising a conductor, an insulation layer, a fiber braided layer, and an outer sheath. It uses high-conductivity carbon fiber, aramid fiber, and Kevlar bulletproof fiber, combined with polypropylene and aramid fiber braiding and a soft antibacterial polyurethane elastomer sheath to improve tensile strength and electromagnetic interference suppression performance.

Benefits of technology

It significantly improves the cable's resistance to electromagnetic interference and conductivity, enhances its tensile strength, and provides flame retardant, environmentally friendly, and pollution-free properties, extending its service life and maintaining stability at high and low temperatures.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cables, in particular to a medical anti-electromagnetic interference high-conductivity carbon fiber cable, which comprises a conductor, an insulating layer is arranged on the outer side of the conductor, a fiber braid layer is wrapped on the outer side of the insulating layer, an organic silicon conductive coating layer is arranged on the outer side of the fiber braid layer, and an anti-electromagnetic interference layer is arranged on the outer side of the organic silicon conductive coating layer. The outer side of the organic silicon conductive coating layer is wrapped with an outer sheath; the conductor comprises high-conductivity carbon fibers, central tensile fibers and aramid fibers, the central tensile fibers are located in the center, and the high-conductivity carbon fibers and the aramid fibers are twisted and wrapped on the outer sides of the central tensile fibers. According to the utility model, the anti-electromagnetic interference performance and the conductivity of the cable can be obviously improved, the cable also has the performances of high tensile strength, flame retardance, environmental protection and no pollution, and the problems of high cost, unstable performance and short service life of the current anti-electromagnetic interference cable are solved.
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Description

Technical Field

[0001] This utility model relates to the field of cable technology, and in particular to a high-conductivity carbon fiber cable for medical electromagnetic interference resistance. Background Technology

[0002] With the continuous development of precision high technology and the constant upgrading and iteration of products globally, new requirements are being placed on the supporting cables. Conventional cables are susceptible to external electromagnetic interference in special environments, leading to serious issues such as malfunctions, image and sound disturbances. Furthermore, existing cables are expensive, have unstable performance, and short service life. Therefore, we propose a high-conductivity carbon fiber cable for medical electromagnetic interference protection. Utility Model Content

[0003] The purpose of this invention is to address the shortcomings of existing technologies by proposing a high-conductivity carbon fiber cable for medical electromagnetic interference suppression. This cable significantly improves electromagnetic interference suppression and conductivity, while also possessing high tensile strength, flame retardancy, and environmental friendliness. It solves the problems of high cost, unstable performance, and short service life of current electromagnetic interference suppression cables.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] Design a high-conductivity carbon fiber cable for medical electromagnetic interference protection, comprising a conductor, an insulation layer on the outside of the conductor, a fiber braided layer wrapped around the outside of the insulation layer, an organosilicon conductive coating layer on the outside of the fiber braided layer, and an outer sheath wrapped around the outside of the organosilicon conductive coating layer; the conductor comprises high-conductivity carbon fiber, a central tensile fiber, and aramid fiber, with the central tensile fiber located at the center, and the high-conductivity carbon fiber and aramid fiber twisted together and wrapped around the outside of the central tensile fiber.

[0006] Preferably, the insulating layer is made of polypropylene.

[0007] Preferably, the fiber braided layer is made of aramid fiber.

[0008] Preferably, the outer sheath is made of a soft, antibacterial polyurethane elastomer material.

[0009] This invention discloses a high-conductivity carbon fiber cable for medical electromagnetic interference suppression, which offers the following advantages: The insulation layer ensures electrical safety, the fiber braided layer enhances tensile strength, and the silicone conductive coating not only stabilizes the internal structure but also further homogenizes the electric field, reducing electromagnetic interference. The outer sheath allows for mobile use at both high and low temperatures and possesses advantages such as wear resistance, water resistance, ozone resistance, arc resistance, corona resistance, and weather aging resistance, improving reliability and extending service life. Furthermore, it is environmentally friendly and pollution-free during use. This invention significantly improves the cable's electromagnetic interference suppression and conductivity, while also providing high tensile strength, flame retardancy, and environmental friendliness, solving the current problems of high cost, unstable performance, and short service life in electromagnetic interference suppression cables.

[0010] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0011] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0012] Figure 1 This is a schematic diagram of a high-conductivity carbon fiber cable for medical electromagnetic interference protection proposed in this utility model.

[0013] Figure 2 This is a schematic diagram of the conductor structure of a high-conductivity carbon fiber cable for medical electromagnetic interference protection proposed in this utility model.

[0014] In the diagram: 1. Conductor; 2. Insulating layer; 3. Fiber braided layer; 4. Organosilicon conductive coating layer; 5. Outer sheath; 6. Highly conductive carbon fiber; 7. Central tensile fiber; 8. Aramid fiber. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0016] Reference Figure 1-2A high-conductivity carbon fiber cable for medical electromagnetic interference protection includes a conductor 1, an insulation layer 2 on the outside of the conductor 1, a fiber braided layer 3 wrapped around the outside of the insulation layer 2, and an organosilicon conductive coating layer 4 on the outside of the fiber braided layer 3. The organosilicon conductive coating layer 4 and the fiber braided layer 3 form an armor-like outer shell, which better protects the stability of the internal structure of the product, prevents the effects of stress concentration during bending, and also has good anti-static and static dissipation effects. It also effectively shields against electromagnetic interference, is resistant to chemical corrosion, and increases the flexibility and mechanical strength of the cable, thereby increasing the service life and corrosion resistance of the wire. An outer sheath 5 is wrapped around the outside of the organosilicon conductive coating layer 4. The conductor 1 includes high-conductivity carbon fiber 6, a central tensile fiber 7, and aramid fiber 8. The central tensile fiber 7 is located in the center, and the high-conductivity carbon fiber 6 and aramid fiber 8 are twisted and wrapped around the outside of the central tensile fiber 7. The central tensile fiber 7 is a Kevlar bulletproof fiber thread. The aramid fiber 8 has the characteristics of high tensile strength and no rebound. It bears the main force in the entire conductor 1 structure and can ensure the stability of the structure, significantly improving the overall tensile performance of the conductor.

[0017] The insulation layer 2 is made of polypropylene, which has the advantages of impact resistance, strong mechanical properties, and resistance to various organic solvents and acid and alkali corrosion.

[0018] The fiber braided layer 3 is made of aramid fiber with high tensile strength, high wear resistance and high toughness through special process. It increases tensile strength, ensures the stability of the internal stress of the entire product, further increases the tightness of the cable structure, prevents bulging and loosening during torsion, improves the overall tensile and torsional performance of the cable, and increases the flexibility and mechanical strength of the cable, as well as the service life and corrosion resistance of the wire.

[0019] The outer sheath is made of soft, antibacterial polyurethane elastomer material, which is resistant to ozone, aging, abrasion, corona, UV radiation, arc, high and low temperatures, tensile strength, and flexural strength. It has good shrinkage and excellent antibacterial properties; good elasticity and resistance to compression deformation; and good oil and solvent resistance. It can withstand 30-40kV voltage, meets UL94 V0 flame retardant requirements, RoHS 10 requirements, and REACH environmental performance testing. It can be used in both high and low temperatures, improving reliability and extending service life, and is environmentally friendly and pollution-free during use.

[0020] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0021] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A high-conductivity carbon fiber cable for medical electromagnetic interference suppression, comprising a conductor (1), characterized in that, The conductor (1) has an insulating layer (2) on its outer side, and a fiber braided layer (3) is wrapped around the outer side of the insulating layer (2). An organosilicon conductive coating layer (4) is provided on the outer side of the fiber braided layer (3), and an outer sheath (5) is wrapped around the outer side of the organosilicon conductive coating layer (4). The conductor (1) includes a high-conductivity carbon fiber (6), a central tensile fiber (7), and an aramid fiber (8). The central tensile fiber (7) is located in the center, and the high-conductivity carbon fiber (6) and the aramid fiber (8) are twisted together and wrapped around the outer side of the central tensile fiber (7).

2. The high-conductivity carbon fiber cable for medical electromagnetic interference suppression according to claim 1, characterized in that, The insulating layer (2) is made of polypropylene.

3. The high-conductivity carbon fiber cable for medical electromagnetic interference suppression according to claim 1, characterized in that, The fiber braided layer (3) is made of aramid fiber.

4. The high-conductivity carbon fiber cable for medical electromagnetic interference suppression according to claim 1, characterized in that, The outer sheath (5) is made of soft, antibacterial polyurethane elastomer material.