Varnished wire paint dipping device

Abstract

The utility model belongs to the technical field of enameled wire production, and particularly relates to an enameled wire paint dipping device which comprises a box body. The bottom end of the box body is fixedly connected with a group of supporting legs; a paint dipping box is arranged in the box body; the paint dipping box is fixedly connected to the interior of the box body in a suspended manner; a U-shaped plate is connected in the paint dipping box in a sliding manner; placing plates are arranged on the opposite sides of the pair of U-shaped plates; in order to overcome the defects in the prior art and solve the problems that according to an existing varnished wire paint dipping device, in order to shorten the varnished wire paint dipping process and improve the paint dipping efficiency, paint can be kept in a flowing state all the time and cannot flow intermittently, and the paint dipping efficiency is not improved. The problems that due to the fact that paint flows all the time, a formed adhesion layer is likely to be damaged, the adhesive force of a paint film is weakened, energy consumption in the production process is undoubtedly increased due to the fact that flowing paint needs to be kept all the time, and then the production cost is increased are solved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the enamelled wire production technical field, and concretely relates to an enamelled wire dipping device. BACKGROUND

[0002] Enamelled wire, also known as winding wire, is a kind of electric wire composed of a conductor and an insulating layer. The conductor is usually copper wire or aluminum wire, and the insulating layer is composed of a layer of thin insulating paint. Enamelled wire is composed of a conductor and an insulating layer. After annealing and softening, the bare wire is coated with paint and baked several times to form an enamelled wire. Enamelled wire has various types, such as polyester enamelled wire, polyurethane enamelled wire, polyester-imine enamelled wire, and polyamide-imide enamelled wire. Different types of enamelled wire have different properties and suitable scenarios. The specifications of enamelled wire mainly include conductor diameter, paint film thickness, paint film color, heat resistance grade, etc. These specification parameters will affect the electrical properties, mechanical properties, and heat resistance of enamelled wire.

[0003] In the prior art, in order to shorten the enamelling process of the enamelled wire and improve the enamelling efficiency, the paint is kept in a flowing state all the time, which cannot be intermittent. This may damage the formed adhesive layer and weaken the adhesion of the paint film. In addition, the paint needs to be kept flowing all the time, which undoubtedly increases the energy consumption in the production process and further increases the production cost.

[0004] Therefore, the utility model provides an enamelled wire dipping device. UTILITY MODEL CONTENTS

[0005] In order to make up for the deficiencies of the prior art, the existing enamelled wire dipping device shortens the enamelling process of the enamelled wire and improves the enamelling efficiency. The paint is kept in a flowing state all the time, which cannot be intermittent. This may damage the formed adhesive layer and weaken the adhesion of the paint film. In addition, the paint needs to be kept flowing all the time, which undoubtedly increases the energy consumption in the production process and further increases the production cost.

[0006] The utility model solves the technical scheme that the utility model discloses an enamelled wire dipping device, which comprises a box body; a group of supporting legs are fixedly connected to the bottom end of the box body; a dipping tank is arranged in the box body; the dipping tank is fixedly connected to the inside of the box body in a suspended manner; a U-shaped plate is slidably connected in the dipping tank; a placing plate is arranged on one side of the pair of U-shaped plates; a group of through holes are formed in the top end of the placing plate; a pair of rotating shafts are rotatably connected to the two sides of the inside of the dipping tank, and one end of each rotating shaft penetrates through the dipping tank; a rotating ring is fixedly connected to the outer circular wall of one end of each rotating shaft; a group of stirring rods are fixedly connected to the outer circular wall of each rotating ring; a transmission assembly is arranged in the box body; and the transmission assembly is used to drive the rotating shafts.

[0007] Preferably, the transmission assembly comprises support columns and a transmission unit; a pair of the support columns are fixedly connected inside the box body; a groove is formed at the top end of each of the pair of support columns; a pair of the U-shaped plates are slidingly connected in the grooves respectively; a toothed plate is fixedly connected to the bottom end of each of the pair of U-shaped plates; a first gear is fixedly connected to the other end of each of the rotating shafts; the first gears are in meshing engagement with the toothed plates; and a pair of support blocks are fixedly connected to the bottom end of the box body.

[0008] Preferably, the transmission unit comprises a motor; the motor is fixedly connected to one side of the support block; a first rotating rod is provided on the output end of the motor; the first rotating rod penetrates through the support block and is rotatably connected to the other support block; a pair of first bevel gears are fixedly connected to the first rotating rod; a second rotating rod is rotatably connected in each of the grooves; the second rotating rod penetrates through to the bottom end of the box body and is fixedly connected with a second bevel gear at the end thereof; the first bevel gears and the second bevel gears are in meshing engagement; and a pair of U-shaped plates are rotatably connected to the second rotating rods respectively.

[0009] Preferably, the placing plate is slidingly connected to the opposite side of the pair of U-shaped plates; a through slot is formed in one side of the box body; and the through slot penetrates through the paint dipping box.

[0010] Preferably, a heating box is fixedly connected to the bottom end inside the box body; and the heating box is attached to the top end of the paint dipping box.

[0011] Preferably, a rubber pad is arranged at the bottom end of the support leg.

[0012] The paint dipping device has the following advantages:

[0013] 1. The paint dipping device comprises a box body, support legs arranged at the bottom end of the box body, a paint dipping box arranged inside the box body for storing paint and dipping the enameled wire, a placing plate, a transmission assembly, and a heating box. The transmission assembly drives the U-shaped frame to move downward to drive the placing plate to move downward, so that the enameled wire is immersed in the paint. At the same time, the transmission assembly drives a group of stirring rods to rotate, so that the paint flows and the dipping speed of the enameled wire is increased. When the placing plate reaches the bottom end of the paint dipping box, the stirring rods stop rotating, so that the paint does not flow excessively and damage the formed adhesive layer. The paint flows only when the enameled wire enters and leaves the paint dipping box, so that the paint can uniformly cover the surface of the enameled wire. The intermittent flow mode can avoid uneven thickness of the paint in the continuous flow process, improve the uniformity of the coating, and effectively reduce the energy consumption of the device.

[0014] 2.The enameled wire dipping device, through the motor fixedly connected on one side of the supporting block, when the motor drives the first rotating rod to rotate, the first bevel gear meshes with the second bevel gear to drive the second rotating rod to rotate, and then drives the U-shaped plate to move up and down in the groove, not only can drive the up and down movement of the placing plate to dip and take out the enameled wire, but also can drive the stirring rod to rotate in the dipping tank to make the paint flow, which simplifies the operation process, reduces the cost, and enhances the stability and reliability of the equipment. BRIEF DESCRIPTION OF DRAWINGS

[0015] The utility model makes further explanation in connection with the drawings.

[0016] Figure 1 It is the perspective view of the utility model;

[0017] Figure 2 It is the front view of the utility model;

[0018] Figure 3 It is Figure 2 the enlarged view of A in the middle;

[0019] Figure 4 It is the local structure schematic view in the utility model;

[0020] Figure 5 It is Figure 4 the enlarged view of B in the middle;

[0021] In the drawing: 1, tank; 2, supporting leg; 3, dipping tank; 4, U-shaped plate; 5, placing plate; 6, through hole; 7, rotating shaft; 8, swivel; 9, stirring rod; 10, supporting column; 11, recess; 12, toothed plate; 13, first gear; 14, supporting block; 15, motor; 16, first rotating rod; 17, first bevel gear; 18, second rotating rod; 19, second bevel gear; 20, through slot; 21, heating tank. DETAILED DESCRIPTION

[0022] In order to make the technical means, creation features, purposes and effects of the utility model easy to understand, the utility model is further described in connection with specific implementation manners.

[0023] For example, Figures 1 to 5The utility model discloses an enameled wire dip paint device, including the box 1, the box 1 bottom fixedly connected with a set of support leg 2, the box 1 inside is equipped with dip paint tank 3, dip paint tank 3 is fixedly connected in the box 1 inside in the way of suspension, the sliding connection of U -shaped board 4 has in dip paint tank 3, a pair of U -shaped board 4 relative one side is equipped with the placement board 5, the placement board 5 top end is equipped with a group of through -hole 6, dip paint tank 3 inside both sides are all rotatably connected with a pair of rotating shaft 7, and the one end of rotating shaft 7 all penetrates dip paint tank 3, a set of rotating shaft 7 one end outer circular wall all are fixedly connected with the rotating ring 8, a set of rotating ring 8 outer circular wall all are fixedly connected with a group of stirring rod 9, the box 1 inside is equipped with transmission assembly, transmission assembly is used for driving rotating shaft 7, when working, by setting up the box 1, the support leg 2 is set up at the bottom of the box 1, can support the box 1, the dip paint tank 3 is set up in the box 1 inside and stores paint and carries out the dip paint work to enameled wire, staff places enameled wire after the placement board 5, by transmission assembly drive U -shaped frame, downwardly moving down the placement board 5 drive, makes enameled wire complete immersion in paint, while descending, transmission assembly drive a group of stirring rod 9 rotation, make the inside paint flow, increase the dip paint speed of enameled wire, when the placement board 5 reaches the bottom of dip paint tank 3, stirring rod 9 does not rotate any more, avoid the damage that the paint of excessive flow causes to the formed attachment layer, the equipment only makes paint flow when enameled wire enters and leaves dip paint tank 3, like this can ensure that paint can evenly cover on the surface of enameled wire, and this intermittent flow mode helps to avoid the thick and thin uneven phenomenon that paint can produce in continuous flow process, thereby improve the uniformity of coating can also effectively reduce the energy consumption of equipment.

[0024] The transmission assembly includes support columns 10 and a transmission unit, a pair of support columns 10 are fixedly connected inside the box 1, a pair of support columns 10 top end are all equipped with recess 11, a pair of U-shaped plates 4 the other side are slidably connected in recess 11 respectively, a pair of U-shaped plates 4 bottom end are all fixedly connected with toothed plate 12, a set of the other end of rotating shaft 7 are all fixedly connected with first gear 13, the first gear 13 and toothed plate 12 are engaged with each other, a set of first gear 13 are located on both sides of toothed plate 12 respectively, the bottom of the box 1 is fixedly connected with a pair of support blocks 14, when working, by setting a pair of support columns 10 inside the box 1, recess 11 is set on the top of support column 10, so that U-shaped plate 4 is slidably connected in recess 11, when staff starts the transmission unit, U-shaped plate 4 will move up or down in recess 11, complete the dip paint and take out work of enameled wire, when U-shaped plate 4 moves up or down, first gear 13 will engage with toothed plate 12, so that a set of rotating shaft 7 rotates to drive stirring rod 9 to rotate, so that the inside paint forms intermittent flow, reduces the power consumption of equipment.

[0025] The transmission unit comprises a motor 15; the motor 15 is fixed on one side of the supporting block 14; the output end of the motor 15 is provided with a first rotating rod 16; one end of the first rotating rod 16 penetrates through the supporting block 14 and is rotatably connected on one side of the other supporting block 14; a pair of first bevel gears 17 are fixed on the first rotating rod 16; a pair of second rotating rods 18 are rotatably connected in the grooves 11; one end of the second rotating rods 18 penetrates to the bottom end of the box body 1 and is fixed with a second bevel gear 19; the first bevel gear 17 and the second bevel gear 19 are meshed with each other; a pair of U-shaped plates 4 are rotatably connected on the second rotating rods 18; during operation, the motor 15 is fixed on one side of the supporting block 14; when the motor 15 drives the first rotating rod 16 to rotate, the first bevel gear 17 meshes with the second bevel gear 19 to drive the second rotating rod 18 to rotate, thereby driving the U-shaped plate 4 to move up and down in the groove 11; the operation process is simplified, the cost is reduced, the stability and reliability of the equipment are enhanced, the first gear 13 is meshed with the toothed plate 12 to drive the stirring rod 9 to rotate in the paint dipping tank 3 to make the paint flow.

[0026] The placing plate 5 is slidably connected on the opposite side of the pair of U-shaped plates 4; a through groove 20 is formed on one side of the box body 1; the through groove 20 penetrates through the paint dipping tank 3; during operation, the through groove 20 is formed on one side of the box body 1 and penetrates through the paint dipping tank 3; after the paint on the enameled wire is dried, the placing plate 5 can be pulled outwards, so that the enameled wire on the placing plate 5 can be taken out more conveniently.

[0027] A heating tank 21 is fixed on the inside bottom end of the box body 1; the top end of the heating tank 21 is attached to the paint dipping tank 3; during operation, the heating tank 21 is arranged on the inside bottom end of the box body 1 and the top end of the heating tank 21 is attached to the paint dipping tank 3; the paint in the paint dipping tank 3 can be kept at a certain temperature; the viscosity of the paint can be reduced; the enameled wire can be more easily and uniformly covered with the insulating paint.

[0028] Rubber pads are arranged on the bottom end of the supporting legs 2; during operation, the rubber pads arranged on the bottom end of the supporting legs 2 can improve the stability of the equipment and reduce the influence of mechanical noise and vibration on the surrounding environment.

[0029] Working principle: through the setting box 1, support leg 2 is arranged at the bottom end of the box 1, the box 1 can be supported, the inside of the box 1 is arranged with paint dipping tank 3 to store paint and dip the enameled wire, the staff places the enameled wire on the placing plate 5, then drives the U-shaped frame through the transmission assembly, moves downward to drive the placing plate 5 downward, so that the enameled wire is immersed in the paint, while descending, the transmission assembly drives a group of stirring rods 9 to rotate, so that the internal paint flows, the speed of dipping the enameled wire is increased, when the placing plate 5 reaches the bottom end of the paint dipping tank 3, the stirring rod 9 does not rotate any more, so as to avoid that the excessive flow of the paint damages the formed adhesive layer, the device only makes the paint flow when the enameled wire enters and leaves the paint dipping tank 3, so that it can ensure that the paint can uniformly cover the surface of the enameled wire, this intermittent flow mode can help to avoid the uneven thickness of the paint in the continuous flow process, so as to improve the uniformity of the coating and effectively reduce the energy consumption of the device, a pair of support columns 10 is arranged in the box 1, grooves 11 are formed in the top end of the support columns 10, the U-shaped plate 4 is slidably connected in the grooves 11, when the staff starts the transmission unit, the U-shaped plate 4 moves upward or downward in the grooves 11, the dipping and taking out of the enameled wire are completed, when the U-shaped plate 4 moves upward or downward, the first gear 13 meshes with the toothed plate 12, so that a group of rotating shafts 7 rotate to drive the stirring rods 9 to rotate, so that the internal paint forms intermittent flow, the power consumption of the device is reduced, the motor 15 is fixed on one side of the supporting block 14, when the motor 15 drives the first rotating rod 16 to rotate, the first bevel gear 17 meshes with the second bevel gear 19 to drive the second rotating rod 18 to rotate, and then drives the U-shaped plate 4 to move up and down in the grooves 11, which not only drives the placing plate 5 to move up and down to dip and take out the enameled wire, but also makes the toothed plate 12 mesh with the first gear 13 to drive the stirring rods 9 to rotate in the paint dipping tank 3 to make the paint flow, which not only simplifies the operation process, reduces the cost, but also enhances the stability and reliability of the device, a through groove 20 is formed on one side of the box 1 and penetrates the paint dipping tank 3, when the paint on the enameled wire is dried, the placing plate 5 can be pulled outwards, so that the staff can take out the enameled wire on the placing plate 5 more conveniently, a heating tank 21 is arranged in the box 1, and the top end of the heating tank 21 is attached to the paint dipping tank 3, so that the paint in the paint dipping tank 3 can be kept at a certain temperature, which can reduce the viscosity of the paint, so that the enameled wire can be more easily and uniformly covered with the insulating paint, rubber pads are arranged at the bottom end of the support legs 2, which can improve the stability of the device and reduce the influence of mechanical noise and vibration on the surrounding environment.

[0030] The above front, back, left, right, up and down are based on the drawings of the specification Figure 1 As the standard, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.

[0031] In the description of the utility model, it is understood that the terms "center", "longitudinal", "transverse", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the scope of protection of the utility model.

[0032] The basic principle, main features and advantages of the utility model are shown and described above. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments, and the above-mentioned embodiments and descriptions in the specification are only to illustrate the principle of the utility model, and various changes and improvements can be made to the utility model without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the utility model claimed. The scope of protection of the utility model is defined by the appended claims and their equivalents.

Claims

1. An enameled wire impregnation device characterized by: The utility model provides a paint dipping box, including box (1), one group of support legs (2) are fixedly connected to the bottom of box (1), the inside of box (1) is equipped with dip tank (3), dip tank (3) is fixedly connected in the inside of box (1) in the way of suspension, the inside of dip tank (3) is slidably connected with U -shaped board (4), one pair of U -shaped board (4) opposite side is equipped with the placement board (5), a group of through -holes (6) are formed in the top of placement board (5), the both sides of dip tank (3) are rotatably connected with a pair of rotating shafts (7), and the one end of rotating shaft (7) all penetrates dip tank (3), a group of the outer circular wall of rotating shaft (7) one end is all fixedly connected with swivel (8), a group of the outer circular wall of swivel (8) is all fixedly connected with a group of stirring rod (9), the inside of box (1) is equipped with transmission assembly, and transmission assembly is used for driving rotating shaft (7).

2. The enameled wire impregnation device according to claim 1, characterized in that: The transmission assembly includes support column (10) and transmission unit, a pair of support column (10) are all fixedly connected in the inside of box (1), a pair of recess (11) are formed in the top of a pair of support column (10), a pair of U -shaped board (4) other side is slidably connected in recess (11) respectively, a pair of U -shaped board (4) bottom is all fixedly connected with the toothed plate (12), the other end of a group of rotating shaft (7) is all fixedly connected with first gear (13), and first gear (13) and toothed plate (12) are engaged with each other, and the bottom of box (1) is fixedly connected with a pair of support block (14).

3. The enameled wire impregnation device according to claim 2, characterized in that: The transmission unit includes motor (15), and the one side of support block (14) is fixedly connected with motor (15), and the output of motor (15) is equipped with first rotating rod (16), and the one end of first rotating rod (16) penetrates support block (14), and is rotatably connected on the one side of another support block (14), and a pair of first bevel gears (17) are fixedly connected on first rotating rod (16), and second rotating rod (18) are rotatably connected in a pair of recess (11) respectively, and the one end of a pair of second rotating rod (18) penetrates to the bottom of box (1), and is fixedly connected with second bevel gear (19), and first bevel gear (17) and second bevel gear (19) are engaged with each other, and a pair of U -shaped board (4) are rotatably connected on second rotating rod (18) respectively.

4. The enameled wire impregnation device according to claim 3, characterized in that: The placement board (5) is slidably connected to the opposite side of the pair of U-shaped boards (4). The box (1) has a through slot (20) on one side. The through slot (20) penetrates the dip tank (3).

5. The enameled wire impregnation device according to claim 4, characterized in that: A heating tank (21) is fixedly connected to the bottom of the inside of the box (1). The top of the heating tank (21) is attached to the dip tank (3).

6. The enameled wire impregnation device according to claim 5, characterized in that: The bottom of the support leg (2) is provided with a rubber pad.

Images