Novel magnetic component structure

Abstract

The utility model relates to the technical field of magnetic components, and particularly discloses a novel magnetic component structure, which comprises a magnetic component body and a U-shaped liquid cooling plate, two sides of the U-shaped liquid cooling plate are provided with two side protecting plates, the U-shaped liquid cooling plate and the two side protecting plates form an accommodating space, and the accommodating space is used for accommodating the magnetic component body. The magnetic component body is sleeved in the accommodating space; the upper liquid tank and the lower liquid tank are connected through a pipeline, the upper liquid tank and the lower liquid tank are respectively mounted at the top and the bottom of the U-shaped liquid cooling plate, and the upper liquid tank and the lower liquid tank provide cooling liquid for the U-shaped liquid cooling plate. According to the utility model, the U-shaped liquid cooling plate and the two side protection plates are sleeved outside the magnetic component body, a shell in the prior art is replaced, and the U-shaped liquid cooling plate is directly contacted with the magnetic component body for heat dissipation, so that the heat dissipation effect is improved, and the overall size of the magnetic component is reduced; and the magnetic component can adapt to a small installation space.

Description

TECHNICAL FIELD

[0001] The utility model belongs to magnetic component technology field especially relates to a novel magnetic component structure. BACKGROUND

[0002] Magnetic component is the basic component of power electronics technology to realize the mutual conversion of electric energy and magnetic energy, and is widely used in household appliances, communication, energy, automobile, industry and medical field.

[0003] The prior art integrated structure of transformer and inductor is externally provided with a shell, which mainly relies on the liquid cooling plate on the shell for heat dissipation. Since there is a gap between the integrated structure of transformer and inductor and the shell, and there is also a shell in between, the liquid cooling plate will not be able to dissipate heat well and evenly for the integrated structure of transformer and inductor. Moreover, the overall volume of the integrated structure of transformer and inductor is increased by the shell and the liquid cooling plate. SUMMARY

[0004] The utility model discloses to solve the technical problem that the magnetic component and the shell exist the gap in prior art, and the magnetic component and the liquid cooling plate are separated by a shell, and the heat dissipation effect of the liquid cooling plate for the magnetic component is not good and uneven.

[0005] The utility model discloses the purpose that can be realized through the following technical scheme:

[0006] A novel magnetic component structure, comprising a magnetic component body, the structure further comprises:

[0007] The U-shaped liquid cooling plate is provided with two side guards on both sides, and the U-shaped liquid cooling plate and the two side guards form a containing space, and the magnetic component body is sleeved in the containing space.

[0008] The upper liquid tank and the lower liquid tank are connected through pipelines, and the upper liquid tank and the lower liquid tank are installed at the top and bottom of the U-shaped liquid cooling plate respectively, and the upper liquid tank and the lower liquid tank provide cooling liquid for the U-shaped liquid cooling plate.

[0009] As a preferred embodiment of the above technical scheme, a plurality of main flow channels are formed in the U-shaped liquid cooling plate, and the main flow channels are also U-shaped, and the two ends of the main flow channels are connected with the upper liquid tank and the lower liquid tank respectively.

[0010] As a preferred embodiment of the above technical scheme, a plurality of auxiliary flow channels are formed in the U-shaped liquid cooling plate, and the two ends of the auxiliary flow channels are communicated with the main flow channels through the branch flow channels and the converging flow channels.

[0011] As the preferred technical scheme, the U-shaped liquid cooling plate is provided with a plurality of cavities and a plurality of movable grooves, the cavity is located between the main flow channel and the auxiliary flow channel, the cavity is provided with an air bag, and a T-shaped plate is slidably arranged in the cavity; the T-shaped plate penetrates through the cavity and extends into the movable groove; the movable groove is provided with an elastic member, the elastic member abuts against the T-shaped plate, and a through hole is formed in the T-shaped plate.

[0012] As the preferred technical scheme, the U-shaped liquid cooling plate is provided with a plurality of U-shaped heat dissipation fins.

[0013] As the preferred technical scheme, the magnetic component body comprises:

[0014] The transformer magnetic core is provided with a plurality of flat coils, the flat coils are sleeved outside the center column in the transformer magnetic core, the flat coils are sleeved with support plates, a plurality of primary coils are arranged in the transformer magnetic core, and the primary coils are located between the two support plates.

[0015] The inductor magnetic core is provided with an inductor coil, the inductor coil is a multi-layer winding structure, the inductor coil is sleeved outside the center column in the inductor magnetic core, and the inductor coil and the plurality of flat coils are connected through a connecting sheet by spot welding process.

[0016] The transformer magnetic core and the inductor magnetic core are connected together, and the transformer magnetic core and the inductor magnetic core are sleeved in the accommodating space formed by the U-shaped liquid cooling plate and the two side protection plates.

[0017] As the preferred technical scheme, the transformer magnetic core is provided with an inner recess.

[0018] The utility model discloses the beneficial effect is:

[0019] 1、 the utility model discloses, through the U-shaped liquid cooling plate and two side protection plates of magnetic component body outside the sleeve, replace the shell in the prior art, directly through the U-shaped liquid cooling plate and magnetic component body contact and carry out heat dissipation, like this not only improve the heat dissipation effect, and also reduce the volume of magnetic component whole, make magnetic component can adapt to small installation space.

[0020] 2、 the utility model discloses, the U-shaped liquid cooling plate covers the top, bottom and one side of magnetic component body, compared with only setting up liquid cooling plate in the prior art in one side, the contact area between the U-shaped liquid cooling plate and magnetic component body is larger, to further improve the heat dissipation effect of magnetic component body.

[0021] 3. The utility model discloses, through setting up main flow channel and vice flow channel, and then cooperate air bag, T -shaped board and through -hole, when the temperature of magnetic component is higher, can make cooling liquid pass through main flow channel and vice flow channel simultaneously, thereby make the area of cooling liquid flow on the liquid cooling plate of U -shaped expansion, thereby can make the most area on the liquid cooling plate of U -shaped expansion can cool the heat dissipation of magnetic component body, and then improve the heat dissipation effect of magnetic component body,

[0022] 4. The utility model discloses, flat coil and inductance coil are respectively flat structure and copper bar bending and become multi -turn winding structure, can effectively improve the winding space of magnetic component and the package size of magnetic component, that is, the volume of magnetic component is smaller, and simultaneously flat coil and inductance coil cross section area are larger, improve the overload current capacity of magnetic component, flat coil adopts the flat winding and increases the heat dissipation area, and heat conductivity is good, and the heat dissipation effect is improved. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 It is whole structure schematic diagram of the utility model;

[0024] Figure 2 It is explosion structure schematic diagram of the utility model;

[0025] Figure 3 It is the section structure schematic diagram of U -shaped liquid cooling plate;

[0026] Figure 4 It is another view section structure schematic diagram of U -shaped liquid cooling plate;

[0027] Figure 5 It is Figure 3 Enlarged structure schematic diagram of A place in the middle;

[0028] Figure 6 It is magnetic component body structure schematic diagram.

[0029] In the drawing:

[0030] 1, magnetic component body;11, transformer magnetic core;12, flat coil;13, support plate;14, inner recess;15, inductance magnetic core;16, inductance coil;17, connecting piece;18, primary coil;2, U -shaped liquid cooling plate;21, main flow channel;22, vice flow channel;221, shunt;222, confluence channel;23, cavity;24, movable slot;3, side guard plate;4, upper liquid tank;5, lower liquid tank;6, cooling fin;7, air bag;8, T -shaped board;81, through -hole;9, elastic part. DETAILED DESCRIPTION

[0031] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described, obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.

[0032] As shown in the drawings, Figures 1-5 A novel magnetic component structure, comprising a magnetic component body 1, the structure further comprises:

[0033] A U-shaped liquid cooling plate 2, two side guards 3 are arranged on both sides of the U-shaped liquid cooling plate 2, the U-shaped liquid cooling plate 2 and the two side guards 3 form a containing space, and the magnetic component body 1 is sleeved in the containing space;

[0034] An upper liquid tank 4 and a lower liquid tank 5, the upper liquid tank 4 and the lower liquid tank 5 are connected through pipelines, and the upper liquid tank 4 and the lower liquid tank 5 are respectively installed on the top and bottom of the U-shaped liquid cooling plate 2, and the upper liquid tank 4 and the lower liquid tank 5 provide cooling liquid for the U-shaped liquid cooling plate 2.

[0035] In one case of the embodiment, cooling pumps are arranged in the upper liquid tank 4 and the lower liquid tank 5, the cooling liquid output by the upper liquid tank 4 flows in the U-shaped liquid cooling plate 2 and then enters the lower liquid tank 5, is cooled by the cooling pump and is delivered into the upper liquid tank 4, through such circulation, the temperature of the cooling liquid can cool and dissipate heat for the magnetic component body 1.

[0036] In actual application, the U-shaped liquid cooling plate 2 and the two side guards 3 are sleeved outside the magnetic component body 1 to replace the shell in the prior art, and directly contact the magnetic component body 1 through the U-shaped liquid cooling plate 2 to dissipate heat, so that the heat dissipation effect is improved, and the volume of the magnetic component is reduced, so that the magnetic component can adapt to small installation space.

[0037] The U-shaped liquid cooling plate 2 covers the top, bottom and one side of the magnetic component body 1, compared with the prior art in which the liquid cooling plate is arranged on only one side, the contact area between the U-shaped liquid cooling plate 2 and the magnetic component body 1 is larger, so that the heat dissipation effect of the magnetic component body 1 is further improved.

[0038] Further, a plurality of main flow channels 21 are arranged in the U-shaped liquid cooling plate 2, the main flow channels 21 are also U-shaped, and the two ends of the main flow channels 21 are connected with the upper liquid tank 4 and the lower liquid tank 5 respectively.

[0039] In actual application, the cooling liquid flows through the main flow channel 21. Since the main flow channel 21 is a straight flow channel, the flow rate of the cooling liquid can be increased, the cooling liquid can be circulated quickly, and the effect of rapid cooling and heat dissipation can be achieved, thereby improving the heat dissipation effect on the magnetic component body 1.

[0040] Further, a plurality of sub-flow channels 22 are arranged in the U-shaped liquid cooling plate 2, and the two ends of each sub-flow channel 22 are communicated with the main flow channel 21 through a branch flow channel 221 and a converging flow channel 222.

[0041] In actual application, the plurality of sub-flow channels 22 and the plurality of main flow channels 21 can expand the area of the U-shaped liquid cooling plate 2 through which the cooling liquid flows, so that most of the area of the U-shaped liquid cooling plate 2 can cool and dissipate heat for the magnetic component body 1, thereby improving the heat dissipation effect on the magnetic component body 1.

[0042] Further, a plurality of cavities 23 and a plurality of movable grooves 24 are arranged in the U-shaped liquid cooling plate 2. The cavity 23 is located between the main flow channel 21 and the sub-flow channel 22. The air bag 7 is installed in the cavity 23. The T-shaped plate 8 is slidably installed in the cavity 23. The T-shaped plate 8 penetrates the cavity 23 and extends into the movable groove 24. The elastic member 9 is installed in the movable groove 24 and abuts against the T-shaped plate 8. The through hole 81 is arranged on the T-shaped plate 8.

[0043] In one case of the embodiment, the elastic member 9 can be a spring or other elastic component. The air bag 7 expands when heated and slowly contracts when the temperature slowly decreases.

[0044] In actual application, when the temperature of the magnetic component body 1 is relatively high, the air bag 7 slowly expands, thereby pushing the T-shaped plate 8 to move towards the movable groove 24 and compressing the elastic member 9. At this time, the through hole 81 on the T-shaped plate 8 slowly comes out of the cavity 23 and slowly coincides with the branch flow channel 221. In this way, the cooling liquid can enter the sub-flow channel 22 through the branch flow channel 221 and the through hole 81, thereby expanding the area of the U-shaped liquid cooling plate 2 through which the cooling liquid flows and improving the heat dissipation effect. When the temperature of the magnetic component body 1 slowly decreases, the air bag 7 also slowly contracts, and the elastic member 9 rebounds, thereby making the T-shaped plate 8 move towards the cavity 23. The through hole 81 slowly retracts into the cavity 23, and the T-shaped plate 8 blocks the branch flow channel 221, so that the cooling liquid can only flow through the main flow channel 21.

[0045] Further, a plurality of U-shaped heat dissipation fins 6 are arranged outside the U-shaped liquid cooling plate 2.

[0046] In actual application, the fins 6 can assist the U-shaped liquid cooling plate 2 to cool the magnetic component body 1, thereby improving the heat dissipation effect; in addition, the upper and lower surfaces of the fins 6 are flush with the upper liquid tank 4 and the lower liquid tank 5, so that high-efficiency heat dissipation can be maintained while ensuring stable installation of the magnetic component.

[0047] As shown in Figure 6 the magnetic component body 1 comprises:

[0048] The transformer magnetic core 11 has a plurality of flat coils 12 installed therein, the flat coils 12 are sleeved outside the central column in the transformer magnetic core 11, the flat coils 12 are sleeved with support plates 13, and the transformer magnetic core 11 further has a plurality of primary coils 18 installed therein, the primary coils 18 are located between the two support plates 13.

[0049] The inductor magnetic core 15 has an inductor coil 16 installed therein, the inductor coil 16 is a multi-layer turn winding structure, the inductor coil 16 is sleeved outside the central column in the inductor magnetic core 15, and the inductor coil 16 and the plurality of flat coils 12 are connected by the connecting piece 17 through spot welding process.

[0050] The transformer magnetic core 11 and the inductor magnetic core 15 are connected together, and the transformer magnetic core 11 and the inductor magnetic core 15 are sleeved in the accommodating space formed by the U-shaped liquid cooling plate 2 and the two side guard plates 3.

[0051] In one case of the embodiment, the flat coils 12 and the inductor coil 16 can both be copper bars, wherein the inductor coil 16 is formed by bending the copper bar into a multi-turn winding.

[0052] In actual application, the inductor coil 16 has a vertical winding structure, has the characteristics of small inductance structure and large current density; the flat coils 12 and the inductor coil 16 are respectively a flat structure and a multi-turn winding structure formed by bending a copper bar, which can effectively improve the winding space of the magnetic component and the packaging size of the magnetic component, i.e., the magnetic component has a smaller volume, at the same time, the flat coils 12 and the inductor coil 16 have larger cross-sectional areas, thereby improving the overload current capacity of the magnetic component; the flat coils 12 adopt flat winding to increase the heat dissipation area, have good heat conduction, and improve the heat dissipation effect; the connecting piece 17 between the flat coils 12 and the inductor coil 16 adopts spot welding process, thereby ensuring the tensile strength and meeting the large current.

[0053] Further, the transformer magnetic core 11 is provided with an inner recess 14.

[0054] In actual application, the inner recess 14 can increase the area of the side surface of the transformer magnetic core 11, thereby improving the heat dissipation performance of the whole magnetic component and being beneficial to prolonging the service life of the magnetic component.

[0055] The basic principle, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application.

Claims

1. A novel magnetic component structure comprising a magnetic component body (1), characterized in that, The structure further comprises: The U-shaped liquid cooling plate (2) is provided with two side guards (3) on both sides, and the U-shaped liquid cooling plate (2) and the two side guards (3) form a containing space, and the magnetic component body (1) is sleeved in the containing space; An upper liquid tank (4) and a lower liquid tank (5) are connected by pipelines, and the upper liquid tank (4) and the lower liquid tank (5) are respectively arranged at the top and the bottom of the U-shaped liquid cooling plate (2), and the upper liquid tank (4) and the lower liquid tank (5) provide cooling liquid for the U-shaped liquid cooling plate (2).

2. The novel magnetic component structure according to claim 1, characterized in that, A plurality of main flow channels (21) are arranged in the U-shaped liquid cooling plate (2), the main flow channels (21) are also U-shaped, and the two ends of the main flow channels (21) are connected with the upper liquid tank (4) and the lower liquid tank (5) respectively.

3. The novel magnetic component structure according to claim 2, characterized in that, A plurality of auxiliary flow channels (22) are arranged in the U-shaped liquid cooling plate (2), and the two ends of the auxiliary flow channels (22) are communicated with the main flow channels (21) through branch flow channels (221) and converging flow channels (222) respectively.

4. The novel magnetic component structure according to claim 3, characterized in that, A plurality of cavities (23) and a plurality of movable grooves (24) are arranged in the U-shaped liquid cooling plate (2), the cavities (23) are located between the main flow channels (21) and the auxiliary flow channels (22), the cavities (23) are provided with air bags (7), the cavities (23) are also provided with T-shaped plates (8) which are slidably arranged, the T-shaped plates (8) penetrate through the cavities (23) and extend into the movable grooves (24), the movable grooves (24) are provided with elastic members (9) which abut against the T-shaped plates (8), and the T-shaped plates (8) are provided with through holes (81).

5. The novel magnetic component structure according to claim 1, wherein, A plurality of U-shaped radiating fins (6) are arranged outside the U-shaped liquid cooling plate (2).

6. The novel magnetic component structure according to claim 1, wherein, The magnetic component body (1) comprises: A transformer magnetic core (11) is provided with a plurality of flat coils (12), the flat coils (12) are sleeved outside the center column in the transformer magnetic core (11), the flat coils (12) are sleeved with support plates (13), a plurality of primary coils (18) are arranged in the transformer magnetic core (11), and the primary coils (18) are located between the two support plates (13); An inductor magnetic core (15) is provided with an inductor coil (16), the inductor coil (16) is a multi-layer winding structure, the inductor coil (16) is sleeved outside the center column in the inductor magnetic core (15), and the inductor coil (16) and the plurality of flat coils (12) are connected by spot welding through connecting sheets (17); The transformer magnetic core (11) and the inductor magnetic core (15) are connected together, and the transformer magnetic core (11) and the inductor magnetic core (15) are sleeved in the containing space formed by the U-shaped liquid cooling plate (2) and the two side guards (3).

7. The novel magnetic component structure according to claim 6, characterized by An inner recess (14) is arranged on the transformer magnetic core (11).

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