New product winding die

By designing a new winding mold and utilizing the precise alignment of the positioning connection hole and pin, combined with a winding machine, automated winding is achieved, solving the problems of time-consuming and error-prone traditional winding methods and realizing efficient and flexible mass production.

CN223567489UActive Publication Date: 2025-11-18KUNSHAN KESHUN DIANCI TECHNICS CO LTD
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Patent Information

Application Number
CN202423147271.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-11-18
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

Traditional winding methods rely on a lot of manual operation, which makes production time-consuming and prone to errors, making it difficult to meet the autonomy and flexibility requirements of mass production.

Method used

Design a new winding mold that achieves automated winding operation by precisely aligning the positioning connecting hole and the positioning connecting pin with the winding machine. This ensures that the mold is accurately aligned and locked on the winding machine, avoiding the risk of loosening and realizing automated production.

Benefits of technology

It improves production efficiency, reduces human error, meets the needs of mass production, enhances production autonomy and flexibility, and ensures winding accuracy.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a new product winding mold, which belongs to the field of winding tools and comprises a new product winding mold mechanism, the new product winding mold mechanism comprises a bottom integral disc, a middle connecting disc is arranged at the upper end of the bottom integral disc, and a top integral disc is arranged at the upper end of the middle connecting disc. A positioning connecting middle hole is formed in the middle of the upper end of the bottom integral disc, a positioning connecting pin is fixedly connected to the middle of the lower end of the top integral disc, the middle connecting disc comprises two bisected discs which are symmetrically arranged left and right, and a butt joint inserting arc-shaped opening is formed between the two bisected discs; according to the scheme, the bottom integral disc and the top integral disc of the new product winding mold mechanism are assembled and locked according to the positions of the positioning connection middle hole and the positioning connection pin, and the new product winding mold mechanism is integrally arranged on the winding machine after assembly, so that the requirement of batch production is met, meanwhile, production delay caused by manual operation errors is reduced, and the production efficiency is improved. And the autonomy and the flexibility of production are improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a winding tool field more specifically, relate to new product winding mould. BACKGROUND

[0002] New product winding mould is a special tool used in winding process, mainly used for assisting electric wire, cable or other linear materials on the specific object (such as motor rotor, inductance coil framework etc.) accurate, orderly winding. It can ensure that the number of turns, wire diameter, winding spacing parameters meet the design requirements, so as to ensure that the wound coil is stable and consistent in electrical performance and physical structure.

[0003] And the electromagnetic coil needs quality stable batch production, the traditional winding mode can rely on a large number of manual operation, such as manual adjustment winding parameter, manual control winding speed etc., this not only time-consuming, and prone to error, is not conducive to guarantee the autonomy and flexibility of equipment production, therefore needs to design a new product winding mould to solve the above problems. UTILITY MODEL CONTENT

[0004] 1. Technical problem to be solved

[0005] In view of the problems existing in the prior art, the purpose of the utility model is to provide new product winding mould, the bottom whole disc and the top whole disc of the new product winding mould mechanism are assembled and locked according to the position of the positioning connection hole and the positioning connection pin, the new product winding mould mechanism is assembled on the winding machine after assembly, meet the demand of batch production, at the same time, reduce the production delay caused by manual operation error, improve the autonomy and flexibility of production.

[0006] 2. Technical scheme

[0007] In order to solve the above problems, the utility model adopts the following technical scheme.

[0008] New product winding mould, including new product winding mould mechanism, new product winding mould mechanism includes bottom whole disc, the upper end of bottom whole disc is provided with middle connecting disc, the upper end of middle connecting disc is provided with top whole disc, the upper end of bottom whole disc is provided with positioning connection hole, the lower end of top whole disc is fixedly connected with positioning connection pin, middle connecting disc includes two two-and-a-half discs that are symmetrically arranged, two two-and-a-half discs are provided with butt joint arc-shaped mouth, two butt joint arc-shaped mouths are clamped on the outer side of positioning connection pin.

[0009] Further, the upper end of bottom whole disc is fixedly connected with positioning strip-shaped plug left and right, two positioning strip-shaped plugs are symmetrically arranged on both sides of positioning connection hole.

[0010] Further, the upper end of the middle connecting disc is provided with a positioning strip slot, and the two positioning strip slots are respectively clamped with the corresponding positioning strip blocks.

[0011] Further, the right end of the bottom integral disc is provided with two wire winding grooves, and the two wire winding grooves are arranged in front and back symmetry.

[0012] Further, the top integral disc, the two middle connecting discs and the bottom integral disc are sequentially connected from top to bottom.

[0013] Further, the new product wire winding mold mechanism is connected with a wire winding machine body.

[0014] 3. Beneficial effects

[0015] Compared with the prior art, the utility model has the advantages that:

[0016] (1) The bottom integral disc and the top integral disc of the new product wire winding mold mechanism are assembled and locked according to the positions of the positioning connecting middle holes and the positioning connecting pins, the design of the positioning connecting middle holes and the positioning connecting pins ensures that the upper and lower fixed plates can be accurately aligned, after assembly, the new product wire winding mold mechanism is integrally mounted on the wire winding machine, and automatic wire winding operation can be realized by starting the wire winding program prepared in advance, the production efficiency is greatly improved, more electromagnetic coils can be produced in unit time, the demand of batch production is met, production delay caused by manual operation errors is reduced, and the autonomy and flexibility of production are improved.

[0017] (2) The two two-and-a-half disc middle connecting discs can be clamped on the positioning strip blocks through the positioning strip slots, and the accurate positioning mode avoids the deviation that may occur in the assembly process, and prevents the bottom integral disc or the top integral disc and the middle connecting disc from being loose due to vibration and other factors during the wire winding process. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a new product wire winding mold mechanism shaft side structure schematic view of the utility model;

[0019] Figure 2 It is a bottom integral disc enlarged structure schematic view of the utility model;

[0020] Figure 3 It is a top integral disc enlarged structure schematic view of the utility model;

[0021] Figure 4 It is a middle connecting disc enlarged structure schematic view of the utility model.

[0022] Explanation of figure marks:

[0023] 1, new product winding die mechanism; 2, bottom integral disc; 3, top integral disc; 4, positioning connection middle hole; 5, positioning connection pin; 6, positioning strip-shaped insertion block; 7, positioning strip-shaped insertion slot; 8, middle connecting disc; 9, winding slot; 10, two split half discs; 11, butt joint insertion arc-shaped mouth. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0025] In the description of the present application, it should be pointed out that the orientation or position relationship indicated by the terms "upper", "lower", "inner", "outer", "top / bottom end" and the like is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as a limitation on the present application. The terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0026] In the description of the present application, it should be pointed out that, unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "sleeved / connected", "connected" and the like should be understood broadly, for example, "connected" can be fixedly connected, or can be detachably connected, or integrally connected; can be mechanically connected, or electrically connected; can be directly connected, or indirectly connected through an intermediate medium; can be the communication between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0027] Embodiment:

[0028] Please refer to Figures 1-4 The present embodiment provides a new product winding die, which comprises a new product winding die mechanism 1, the new product winding die mechanism 1 comprises a bottom integral disc 2, the upper end of the bottom integral disc 2 is provided with a middle connecting disc 8, the upper end of the middle connecting disc 8 is provided with a top integral disc 3, the upper end of the bottom integral disc 2 is provided with a positioning connection middle hole 4, the lower end of the top integral disc 3 is fixedly connected with a positioning connection pin 5, the middle connecting disc 8 comprises two two-split half discs 10 which are symmetrically arranged, butt joint insertion arc-shaped mouths 11 are arranged between the two two-split half discs 10, and the two butt joint insertion arc-shaped mouths 11 are clamped outside the positioning connection pin 5.

[0029] Please refer to Figures 1-4 The upper end of the bottom integral disc 2 is fixedly connected with positioning strip-shaped plug blocks 6 on the left and right sides, and the two positioning strip-shaped plug blocks 6 are symmetrically arranged on the left and right sides of the positioning connecting hole 4. The upper end of the middle connecting disc 8 is provided with positioning strip-shaped slot openings 7, and the two positioning strip-shaped slot openings 7 are respectively clamped with the corresponding positioning strip-shaped plug blocks 6. The right end of the bottom integral disc 2 is provided with two wire winding grooves 9, and the two wire winding grooves 9 are symmetrically arranged front and back. The top integral disc 3, the two middle connecting discs 8 and the bottom integral disc 2 are respectively connected from top to bottom in sequence. The new product wire winding mold mechanism 1 is externally connected with a wire winding machine body.

[0030] Please refer to Figures 1-4 In the embodiment, the bottom integral disc 2 and the top integral disc 3 of the new product wire winding mold mechanism 1 are assembled according to the positions of the positioning connecting hole 4 and the positioning connecting pin 5, which is the key starting point of the whole operation. After the bottom integral disc 2 and the top integral disc 3 of the new product wire winding mold mechanism 1 are assembled and locked according to the positions of the positioning connecting hole 4 and the positioning connecting pin 5, the design of the positioning connecting hole 4 and the positioning connecting pin 5 ensures that the upper and lower fixed plates can be accurately aligned. At the same time, the two two-and-a-half-discs 10 in the middle connecting disc 8 can be clamped on the positioning strip-shaped plug blocks 6 through the positioning strip-shaped slot openings 7. This accurate positioning method avoids the deviation that may occur during assembly, prevents the bottom integral disc 2 or the top integral disc 3 and the middle connecting disc 8 from being loose due to vibration and other factors during the winding process, and thus avoids the disadvantage of affecting the precision of winding. After assembly, the new product wire winding mold mechanism 1 is integrally mounted on the wire winding machine, and the pre-written wire winding program can be started to realize automatic wire winding operation, greatly improving the production efficiency, producing more electromagnetic coils in unit time, meeting the demand of batch production, reducing the production delay caused by manual operation errors, and improving the autonomy and flexibility of production.

[0031] The above is only a preferred specific embodiment of the present application; however, the protection scope of the present application is not limited thereto. Any skilled person in the art can make equivalent replacement or change according to the technical scheme and improvement concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A new product winding mold, including a new product winding mold mechanism (1), characterized in that: The new winding mold mechanism (1) includes a bottom integral disc (2), a middle connecting disc (8) is provided at the upper end of the bottom integral disc (2), a top integral disc (3) is provided at the upper end of the middle connecting disc (8), a positioning connecting hole (4) is opened at the middle of the upper end of the bottom integral disc (2), and a positioning connecting pin (5) is fixedly connected at the middle of the lower end of the top integral disc (3). The middle connecting disc (8) includes two two-half discs (10) arranged symmetrically on the left and right. A mating arc-shaped opening (11) is opened between the two two-half discs (10), and the two mating arc-shaped openings (11) are engaged at the outer position of the positioning connecting pin (5).

2. The new winding mold according to claim 1, characterized in that: The bottom integral disc (2) is fixedly connected to both the left and right ends of the upper end with positioning strip-shaped inserts (6), and the two positioning strip-shaped inserts (6) are symmetrically arranged on both sides of the positioning connection hole (4).

3. The new winding mold according to claim 2, characterized in that: The upper end of the central connecting plate (8) is provided with a positioning strip slot (7), and the two positioning strip slots (7) are respectively engaged with the corresponding positioning strip inserts (6).

4. The new winding mold according to claim 1, characterized in that: Two winding slots (9) are provided at the right end of the bottom integral disc (2), and the two winding slots (9) are arranged symmetrically front and back.

5. The new winding mold according to claim 1, characterized in that: The top integral disc (3), the two middle connecting discs (8), and the bottom integral disc (2) are connected sequentially from top to bottom.

6. The new winding mold according to claim 1, characterized in that: The new product winding mold mechanism (1) is externally connected to the winding machine body.