Plasma power supply capable of rectifying, inverting and boosting
By introducing ventilation slots, heat sinks, and cooling fans into the plasma power supply, and combining them with rectifier-inverter boost components and toroidal transformers, the problem of poor heat dissipation in plasma power supplies has been solved, achieving efficient heat dissipation and cost reduction.
Patent Information
- Application Number
- CN202423085746.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-13
AI Technical Summary
Existing plasma power supplies have poor heat dissipation, resulting in reduced work efficiency after prolonged operation.
The design incorporates ventilation slots and heat sinks, along with a cooling fan. Combined with a rectifier-inverter boost converter to improve heat dissipation efficiency, a toroidal transformer is used to reduce heat generation, and the three-phase current can be directly output as a single-phase voltage without the need for a separate transformer.
Effective heat dissipation reduces the temperature rise of the power supply, improves working efficiency, and reduces costs.
Smart Images
Figure CN223567965U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of plasma power supply especially relates to a rectification inversion voltage -raising plasma power supply. BACKGROUND
[0002] Plasma power supply is a kind of power supply equipment for generating and maintaining plasma state, when ion power supply works, the high voltage transformer secondary high voltage makes the gas in plasma tube ionization, to form plasma, it is widely used in material processing, arc welding, surface modification, semiconductor manufacturing and other fields, and plasma power supply plays an important role in many industrial and scientific applications. With the development of science and technology, plasma technology is progressing, and the application range is also increasingly expanding.
[0003] Because the power of plasma power supply is large, so when running, it will generate more heat than general power supply, and the existing plasma power supply is poor in heat dissipation, thereby leading to the working efficiency of plasma power supply to reduce after long time work. UTILITY MODEL CONTENTS
[0004] In order to make up for the above shortcomings, the utility model provides a rectification inversion voltage -raising plasma power supply, aims at improving the problem of poor heat dissipation of existing plasma power supply.
[0005] In order to achieve the above purpose, the utility model provides the following technical scheme: a rectification inversion voltage -raising plasma power supply, including power shell, the rear end of the power shell is provided with rear shell, the surface of the one end of the rear shell away from the power shell is provided with ventilation slot on both sides, the middle part of the rear end surface of the rear shell is provided with radiating fin, the surface of the one end of the power shell close to the radiating fin is fixedly connected with two installation covers, the inside of the installation cover is installed with radiating fan, each installation cover is arranged between the ventilation slot and the radiating fin, the one end of the rear shell away from installation cover is installed with two dustproof plates, the inside of the power shell is provided with inversion voltage -raising assembly.
[0006] Preferably, the inversion voltage -raising assembly includes rectifier fixedly connected to the inside bottom wall of the power shell, the inside of the power shell is provided with inverter, the right side of the inverter is provided with frequency converter, and the front side of the frequency converter is provided with transformer.
[0007] Preferably, the front end upper portion of the power shell is provided with two display screens, the front end lower portion of the power shell is provided with switch, and the one end of the power shell close to switch is provided with adjusting knob.
[0008] Preferably, the front end of the power shell is provided with one electricity connection end, the electricity connection end is electrically connected with the rectifier, the right side of the electricity connection end is provided with three power transmission ends, and the power transmission end is electrically connected with the transformer.
[0009] Preferably, the bottom end surface of the power supply shell is fixedly connected with support legs at four corners, and the front end of the power supply shell is fixedly connected with handles at both sides.
[0010] Preferably, an indicator lamp is arranged above the power transmission end.
[0011] Preferably, a maintenance door is hingedly connected to one side end of the power supply shell.
[0012] Preferably, the transformer is a ring-shaped transformer.
[0013] The utility model has the following beneficial effects:
[0014] 1. In the utility model, the heat in the power supply can be dissipated when the working intensity of the power supply is not high through the ventilation groove and the cooling fin, and if the temperature in the power supply exceeds a certain threshold, the cooling fan is started to increase the heat dissipation capacity of the power supply, so that the heat generated in the power supply can be effectively dissipated to avoid the reduction of the working efficiency of the power supply due to high temperature, and the stable working of the plasma power supply is facilitated.
[0015] 2. In the utility model, the three-phase 380-volt alternating current is first rectified into direct current through the rectifier, then is converted into single-phase alternating current through the inverter, then is frequency-converted to the required electric frequency through the frequency converter, and finally the single-phase 800-1000-volt power supply is output to the three power transmission ends through the transformer, so that the phase difference of 120 degrees between the three phases is not required, and each electrode does not require a separate transformer, thereby reducing the cost of the plasma power supply and effectively reducing the heat generated by the power supply to avoid excessive temperature rise. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 A perspective view of a rectification-inversion-voltage-boosting plasma power supply is provided for the utility model;
[0017] Figure 2 Another perspective view of a rectification-inversion-voltage-boosting plasma power supply is provided for the utility model;
[0018] Figure 3 An internal structure view of a rectification-inversion-voltage-boosting plasma power supply is provided for the utility model;
[0019] Figure 4 A structure schematic view of a rear shell of a rectification-inversion-voltage-boosting plasma power supply is provided for the utility model;
[0020] Figure 5 A process principle view of a rectification-inversion-voltage-boosting plasma power supply is provided for the utility model.
[0021] LEGEND:
[0022] 1, power shell; 2, handle; 3, display screen; 4, switch; 5, power end; 6, power transmission end; 7, indicator light; 8, adjusting knob; 9, access door; 10, rear shell; 11, ventilation slot; 12, mounting cover; 13, support leg; 14, dustproof plate; 15, cooling fin; 16, cooling fan; 17, rectifier; 18, inverter; 19, frequency converter; 20, transformer. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0024] Referring to Figure 1 , Figure 3 and Figure 4 , the utility model provides an embodiment: a rectification inverter boost's plasma power supply, including power shell 1, the upper portion of the front end of power shell 1 is provided with two display screens 3, display screen 3 can display the working parameter of plasma power supply in real time, such as voltage, current, power, frequency etc., make operating personnel can understand the running state of equipment in time, the lower portion of the front end of power shell 1 is provided with switch 4, the end close to switch 4 of power shell 1 is provided with adjusting knob 8, adjusting knob 8 is electrically connected with frequency converter 19, can adjust the frequency required through adjusting knob 8, the inside of power shell 1 is equipped with temperature sensor, the rear end of power shell 1 is provided with rear shell 10, the surface of the end away from power shell 1 of rear shell 10 is provided with ventilation slot 11 on both sides, the rear end surface middle part of rear shell 10 is provided with cooling fin 15, the surface of the rear shell 10 that cooling fin 15 contacts is coated with heat-conducting silicone grease, the surface of the end close to cooling fin 15 of power shell 1 is fixedly connected with two mounting covers 12, mounting cover 12 is used to protect cooling fan 16, mounting cover 12 is installed cooling fan 16 in the inside, every mounting cover 12 is arranged between a ventilation slot 11 and cooling fin 15, the end away from mounting cover 12 of rear shell 10 is installed with two dustproof plates 14, single dustproof plate 14 should cover a ventilation slot 11 and a mounting cover 12, the inside of power shell 1 is provided with inverter boost assembly.
[0025] Specifically, when the plasma power supply is not working hard, the temperature in the plasma power supply can be dissipated through the heat sink 15 and the two ventilation slots 11. When the temperature exceeds the set threshold, the heat dissipation fan 16 is started to increase the heat dissipation capacity of the power supply. The dustproof plate 14 can prevent dust from entering the interior of the power supply from the ventilation slots 11 and the fan slots. This setting can effectively dissipate the heat of the plasma power supply in time, avoid the temperature affecting the work of the power supply, and reduce the energy consumption for heat dissipation.
[0026] With reference to Figure 1 , Figure 3 and Figure 5 , the inverter boosting assembly includes a rectifier 17 fixedly connected to the inner bottom wall of the power supply shell 1. The interior of the power supply shell 1 is provided with an inverter 18. The right side of the inverter 18 is provided with a frequency converter 19. The front side of the frequency converter 19 is provided with a transformer 20. The transformer 20 adopts a ring transformer. The ring transformer has higher energy conversion efficiency and lower heat generation. The front end of the power supply shell 1 is provided with an electricity connection end 5. The electricity connection end 5 is electrically connected with the rectifier 17. The right side of the electricity connection end 5 is provided with three power transmission ends 6. The power transmission ends 6 are electrically connected with the transformer 20.
[0027] Specifically, the rectifier 17 adopts a conventional three-phase bridge rectifier. Through the rectifier 17, the three-phase 380-volt current of the electricity connection end 5 can be rectified into direct current. Then, through the inverter 18, the direct current is converted into single-phase alternating current. Then, through the frequency converter 19, the current frequency is obtained. Finally, through the transformer 20, the current is converted into three single-phase 800-1000-volt voltage. Thus, the three power transmission ends 6 supply power to external devices. This setting changes the traditional plasma power supply which needs to ensure a 120-degree phase difference between three phases. It does not need to equip each motor with a separate transformer 20. Thus, the power supply cost is greatly reduced. Furthermore, the high temperature rise of the power supply is further reduced.
[0028] With reference to Figure 1 and Figure 2 , the bottom end surface of the power supply shell 1 is fixedly connected with support legs 13 at four corners. The front end edges of the power supply shell 1 are fixedly connected with handles 2 at both sides. The power transmission ends 6 are provided with indicator lights 7 above. The side end of the power supply shell 1 is hingedly connected with a maintenance door 9.
[0029] Specifically, the indicator lights 7 can determine whether the power transmission ends 6 can work normally. The maintenance door 9 is convenient for the maintenance of the interior of the power supply.
[0030] Working principle: first, the three-phase 380V AC power of the power input end 5 is rectified into DC power by the rectifier 17, then is converted into single-phase AC power by the inverter 18, then is converted into the required current frequency by the frequency converter 19, and then is outputted to the three power output ends 6 respectively by the transformer 20 as single-phase 800-1000V power supply; when the power supply has low working intensity, the heat generated by the power supply can be dissipated by the two ventilation grooves 11 and the heat dissipation fins 15; when the temperature of the power supply exceeds a certain threshold, the two heat dissipation fans 16 can be started to enhance the heat dissipation capacity of the power supply.
[0031] Finally, it should be pointed out that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application are described in detail, for those skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement, within the spirit and principles of the present application, any modification, equivalent replacement, improvement, etc., should be included in the scope of the present application.
Claims
1. A rectifier-inverter-boosting plasma power supply comprising a power supply housing (1), characterized in that: The rear end of the power supply shell (1) is provided with a rear shell (10), both sides of the end surface of the rear shell (10) away from the power supply shell (1) are provided with ventilation grooves (11), the middle of the rear end surface of the rear shell (10) is provided with a heat sink (15), the end surface of the power supply shell (1) close to the heat sink (15) is fixedly connected with two mounting covers (12), the mounting cover (12) is internally provided with a cooling fan (16), each mounting cover (12) is arranged between a ventilation groove (11) and the heat sink (15), the end of the rear shell (10) away from the mounting cover (12) is provided with two dustproof plates (14), and the inside of the power supply shell (1) is provided with an inverter and voltage boosting assembly.
2. A rectifier-inverter-boosting plasma power supply according to claim 1, characterized in that: The inverter and voltage boosting assembly comprises a rectifier (17) fixedly connected to the bottom wall in the power supply shell (1), an inverter (18) arranged in the power supply shell (1), a frequency converter (19) arranged on the right side of the inverter (18), and a transformer (20) arranged on the front side of the frequency converter (19).
3. The rectifier-inverter-boosting plasma power supply of claim 1, wherein: The upper end of the front end of the power supply shell (1) is provided with two display screens (3), the lower end of the front end of the power supply shell (1) is provided with a switch (4), and the end of the power supply shell (1) close to the switch (4) is provided with an adjusting knob (8).
4. The rectifier-inverter-boosting plasma power supply of claim 2, wherein: The front end of the power supply shell (1) is provided with an electricity receiving end (5), the electricity receiving end (5) is electrically connected with the rectifier (17), the right side of the electricity receiving end (5) is provided with three electricity transmitting ends (6), and the electricity transmitting ends (6) are electrically connected with the transformer (20).
5. The rectifier-inverter-boosting plasma power supply of claim 1, wherein: The bottom end surface of the power supply shell (1) is fixedly connected with support legs (13) at four corners, and the front end of the power supply shell (1) is fixedly connected with handle (2) at both side edges.
6. A rectifier-inverter-boosting plasma power supply as claimed in claim 4, characterized in that: The upper side of the electricity transmitting end (6) is provided with an indicator light (7).
7. The rectifier-inverter-boosting plasma power supply of claim 1, wherein: The side end of the power supply shell (1) is hingedly connected with an inspection door (9).
8. The rectifier-inverter-boosting plasma power supply of claim 2, wherein: The transformer (20) is a ring transformer.