Cleaning device for quick-frozen corn processing
By combining multiple cleaning methods such as brushing, bubble agitation, and high-pressure spraying, the problem of poor cleaning effect of existing equipment has been solved, achieving efficient and stable cleaning of quick-frozen corn and adapting to cleaning needs under different conditions.
Patent Information
- Application Number
- CN202423245769.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-27
AI Technical Summary
Existing cleaning equipment for quick-frozen corn processing is ineffective, especially in removing stubborn stains and small impurities. It has low cleaning efficiency and poor stability, and is significantly affected by the shape and size of the corn.
The cleaning device combines three cleaning methods: brushing, bubble agitation, and high-pressure spraying. It uses cleaning bristles, bubble spray pipes, and high-pressure spray racks to clean the corn multiple times, ensuring comprehensive coverage and efficient removal of stains and impurities.
It achieves efficient and comprehensive cleaning of quick-frozen corn, shortens cleaning time, improves cleaning quality and stability, and adapts to the cleaning needs of corn with different levels of contamination.
Smart Images

Figure CN223568618U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to quick -frozen corn processing technical field, concretely is a kind of cleaning device for quick -frozen corn processing. BACKGROUND
[0002] With the improvement of people's living standards, the demand of quick-frozen food in market is increasing, and quick-frozen corn as one of important products is loved by consumers. In the processing of quick-frozen corn, cleaning is an important link, and its cleaning effect directly affects the quality and safety of quick-frozen corn.
[0003] However, the existing cleaning device for quick-frozen corn processing has some shortcomings. On the one hand, the existing cleaning device often uses single cleaning method, such as simple soaking or spraying cleaning. This single cleaning method is difficult to completely remove the stains and impurities on the surface of corn, especially for some stubborn stains and small impurities, the cleaning effect is poor. On the other hand, the existing cleaning device also has problems in cleaning efficiency. Due to the limitation of cleaning method, the cleaning process often needs a long time, resulting in low production efficiency, which cannot meet the market demand. In addition, the stability of the existing cleaning device needs to be improved, and the cleaning effect is easily affected by the shape, size and other factors of corn, resulting in unstable cleaning quality. SUMMARY
[0004] (I) Technical problem solved
[0005] In view of the shortcomings of the prior art, the utility model provides a cleaning device for quick-frozen corn processing to solve the above problems.
[0006] (II) Technical scheme
[0007] In order to achieve the above purpose, the utility model provides the following technical scheme: a cleaning device for quick-frozen corn processing, comprising a cleaning pool, a conveying belt is installed inside the cleaning pool, the middle section of the conveying belt is sunk in the inside of the cleaning pool, the left and right end parts of the conveying belt are inclined upward and horizontally extended out of the two ends of the cleaning pool, a plurality of brushing components are uniformly installed above the conveying belt in the cleaning pool from left to right, a plurality of bubble spray pipes are uniformly installed below the conveying belt in the cleaning pool, and a high-pressure spraying frame is installed between adjacent brushing components in the cleaning pool.
[0008] As a preferred technical scheme of the utility model, the brushing component specifically comprises the following structure:
[0009] A rotating shaft is installed between the pool walls on both sides of the cleaning pool.
[0010] A plurality of cleaning bristles are uniformly distributed on the rotating shaft.
[0011] As the preferred technical scheme of the utility model, the bubble spray pipe is uniformly provided with a plurality of high-pressure air nozzles, and the bubble spray pipe is connected with an external air pump.
[0012] As the preferred technical scheme of the utility model, the high-pressure spraying frame is installed slightly higher than the liquid surface in the cleaning pool, and a plurality of high-pressure liquid nozzles are uniformly distributed on the high-pressure spraying frame.
[0013] As the preferred technical scheme of the utility model, the high-pressure spraying frame is connected with an external water pump.
[0014] As the preferred technical scheme of the utility model, the four corner ends of the bottom of the cleaning pool are each provided with a supporting leg.
[0015] Compared with the prior art, the utility model provides a cleaning device for quick-frozen corn processing, which has the following beneficial effects:
[0016] I. The advantages of combination of multiple cleaning methods
[0017] Comprehensive cleaning
[0018] The cleaning device adopts multiple methods of brush cleaning, bubble agitation cleaning and high-pressure spraying cleaning. The cleaning bristles in the brush cleaning assembly can directly mechanically clean the relatively stubborn stains and impurities on the surface of the corn. This method can effectively remove the closely adhered dirt on the surface of the corn, such as soil particles.
[0019] The bubbles generated by the bubble spray pipe rise in the cleaning liquid and agitate the cleaning liquid. On the one hand, the agitation of the bubbles enables the cleaning liquid to fully contact the surface of the corn, which can remove some small impurities, such as dust; on the other hand, the agitation of the bubbles helps the cleaning liquid to dissolve the stains on the surface of the corn, which has a good cleaning effect on some stains that are difficult to remove by simple brushing, such as some pesticide residues.
[0020] The high-pressure water flow sprayed by the high-pressure spraying frame washes the corn. After the corn is brushed and agitated by the bubbles, the high-pressure water flow can further remove the remaining stains and impurities, ensuring that the cleanliness of the surface of the corn reaches a high level. The combination of multiple cleaning methods cleans the corn from different angles, achieving comprehensive removal of stains and impurities on the surface of the corn.
[0021] Improving cleaning efficiency
[0022] Since multiple cleaning methods act on the corn at the same time, the corn can be more fully cleaned in a unit of time. For example, when the corn is moved by the conveying belt, the bubble spray pipe below agitates the cleaning liquid while the corn passes through the brush cleaning assembly, and the high-pressure spraying frame between adjacent brush cleaning assemblies also performs washing. Compared with a single cleaning method, this combined cleaning method greatly shortens the cleaning time.
[0023] Multiple brushing assemblies are evenly distributed above the conveying belt, providing a comprehensive brushing of the corn from left to right. The arrangement of multiple high-pressure spray frames also ensures that the corn receives multiple high-pressure washes throughout the cleaning process. This multi-component arrangement makes the cleaning process more continuous and efficient, reducing cleaning dead angles and improving overall cleaning efficiency.
[0024] II. Improved overall cleaning effect
[0025] High cleaning quality
[0026] The synergistic effect of multiple cleaning methods allows for more thorough removal of dirt and impurities from the surface of the corn. Whether it's large particles of soil and impurities, or tiny dust, pesticide residues, etc., they can be effectively removed, thereby improving the cleaning quality of the frozen corn and meeting the high standards of frozen corn processing.
[0027] This cleaning device can adapt to the cleaning needs of corn with different levels of contamination. For heavily contaminated corn, the combined effect of multiple cleaning methods ensures that it is thoroughly cleaned. For less contaminated corn, it can also achieve the desired cleaning effect in a relatively short time.
[0028] Stable cleaning effect
[0029] Due to the integrated design of multiple cleaning methods, the entire cleaning process is relatively stable. The rational layout and cooperative work of various cleaning components ensure that the cleaning effect does not fluctuate greatly due to factors such as the shape and size of the corn. For example, bubble agitation and high-pressure spraying can provide comprehensive coverage for cleaning the surface of corn of different shapes, while brushing components can focus on cleaning specific parts of the corn surface, thereby ensuring stable cleaning effect.
[0030] In summary, this frozen corn processing cleaning device combines brushing, bubble agitation cleaning, and high-pressure spray cleaning to improve the efficiency of corn cleaning. It can complete the cleaning work in a relatively short time. At the same time, it also achieves a high level of cleaning effect, which can thoroughly remove dirt and impurities from the surface of the corn and maintain stable cleaning effect, adapting to different situations of corn cleaning needs, and having important practical value for the frozen corn processing industry. BRIEF DESCRIPTION OF DRAWINGS
[0031] Fig. 1 Structure diagram of the present utility model;
[0032] Fig. 2 Half-cut structure diagram of the present utility model;
[0033] Fig. 3 Structure diagram of the brushing assembly of the present utility model.
[0034] Wherein: 1, cleaning pool; 2, conveying belt; 3, brushing assembly; 4, bubble spray pipe; 5, high-pressure spray frame;
[0035] 11, foot;
[0036] 21, push convex strip;
[0037] 31, rotating shaft; 32, cleaning brush. DETAILED DESCRIPTION
[0038] The utility model will be described in further detail below in combination with the drawings and embodiments. Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all the embodiments. The embodiments in the application and the features in the embodiments can be combined with each other without conflict. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skilled in the art without creative labor belong to the scope of the utility model protection.
[0039] It should be noted that if the utility model embodiments involve directionality indication (such as up, down, left, right, front, back, etc.), the directionality indication is only used to explain the relative position relationship, movement condition, etc. between the components in a certain specific posture (as shown in the drawings). If the specific posture changes, the directionality indication also changes accordingly.
[0040] In addition, "a plurality of" means two or more. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the fact that the ordinary skilled in the art can realize it. When the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist and is not within the scope of protection required by the utility model.
[0041] Please refer to Figs. 1-3 A kind of cleaning device for quick-frozen corn processing:
[0042] I. Overall structure
[0043] Cleaning pool 1
[0044] The cleaning pool 1 is the main container of the whole cleaning device, and the four corner ends of the bottom are each provided with a foot 11. These feet 11 support the cleaning pool 1, so that the cleaning pool 1 is stably placed in the working area.
[0045] Conveying belt 2
[0046] The conveying belt 2 is installed inside the cleaning tank 1, which is designed uniquely, and the middle section is sunken inside the cleaning tank 1, so that the corn can be soaked in the cleaning liquid when passing through the middle section of the cleaning tank 1. The left and right end sections of the conveying belt 2 are inclined upward and horizontally extended out of the two ends of the cleaning tank 1, which facilitates the feeding and discharging of the corn, and the corn can be conveyed into the cleaning tank 1 from one end for cleaning and then discharged from the other end after cleaning.
[0047] II. Cleaning assembly
[0048] Brushing assembly 3
[0049] The brushing assembly 3 is an important part for brushing the corn. It is composed of a rotating shaft 31 installed between the two side tank walls of the cleaning tank 1 and a plurality of cleaning brush hairs 32 uniformly distributed on the rotating shaft 31. When the conveying belt 2 moves the corn, the cleaning brush hairs 32 on the rotating shaft 31 brush the surface of the corn to remove the stubborn stains and impurities on the surface of the corn. A plurality of brushing assemblies 3 are uniformly distributed above the conveying belt 2 to comprehensively brush the corn from left to right.
[0050] Bubble jet pipe 4
[0051] The bubble jet pipe 4 is uniformly installed inside the cleaning tank 1 below the conveying belt 2. A plurality of high-pressure air nozzles are uniformly arranged on the bubble jet pipe 4 and connected to an external air pump. When the air pump works, it conveys gas into the bubble jet pipe 4, and the gas is sprayed from the high-pressure air nozzles to form bubbles. These bubbles rise in the cleaning liquid and can stir the cleaning liquid, so that the cleaning liquid fully contacts the surface of the corn, thereby removing some small impurities on the surface of the corn. Meanwhile, the stirring of the bubbles also helps the cleaning liquid to dissolve the stains on the surface of the corn.
[0052] High-pressure spraying frame 5
[0053] The high-pressure spraying frame 5 is installed between adjacent brushing assemblies 3 inside the cleaning tank 1, and the installation position is slightly higher than the liquid surface inside the cleaning tank 1. A plurality of high-pressure liquid nozzles are uniformly distributed on the high-pressure spraying frame 5 and connected to an external water pump. When the water pump works, it sprays the cleaning liquid through the high-pressure liquid nozzles to form high-pressure water flow. These high-pressure water flows wash the passing corn, further removing the stains and impurities remaining on the surface of the corn after brushing and bubble stirring. Through the arrangement of a plurality of high-pressure spraying frames 5, the corn can be high-pressure washed multiple times during the whole cleaning process, so as to achieve a better cleaning effect.
[0054] The above only describes the preferred embodiments of the present application and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
[0055] It is apparent for a person skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments, but that it can be implemented in other concrete forms without departing from the spirit or the essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary and non-limiting, the scope of the present application being defined by the claims appended hereto rather than by the above description, and all the changes which fall within the meaning and the scope of the equivalent elements of the claims are intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims to the figures in which the reference signs are used.
[0056] Furthermore, it should be understood that although the present specification is described in terms of embodiments, not every embodiment according to the present specification needs to exhibit each and every characteristic specified in the present specification. The specification can also be described in terms of a single independent technical solution, but this does not mean that each embodiment only contains one independent technical solution. The specification is described in this way only for the sake of clarity, and a person skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by a person skilled in the art.
Claims
1. A kind of quick-frozen corn processing cleaning device, including cleaning pool (1), it is characterized by: The cleaning pool (1) is internally provided with a conveying belt (2), the middle section of the conveying belt (2) is sunken in the cleaning pool (1), the left and right end portions of the conveying belt (2) are inclined upward and horizontally extended out of the two ends of the cleaning pool (1), a plurality of brush washing assemblies (3) are uniformly installed in the cleaning pool (1) above the conveying belt (2) from left to right, a plurality of bubble spray pipes (4) are uniformly installed in the cleaning pool (1) below the conveying belt (2), and a high-pressure spraying frame (5) is further installed between adjacent brush washing assemblies (3) in the cleaning pool (1).
2. The cleaning device for processing quick-frozen corn according to claim 1, characterized in that: The brush washing assembly (3) specifically comprises the following structure: A rotating shaft (31) installed between the two side pool walls of the cleaning pool (1); A plurality of cleaning brush hairs (32) uniformly distributed on the rotating shaft (31).
3. The cleaning device for processing quick-frozen corn according to claim 1, characterized in that: The bubble spray pipe (4) is uniformly provided with a plurality of high-pressure air nozzles, and the bubble spray pipe (4) is connected with an external air pump.
4. The cleaning device for processing quick-frozen corn according to claim 1, characterized in that: The high-pressure spraying frame (5) is installed slightly higher than the liquid surface in the cleaning pool (1), and the high-pressure spraying frame (5) is uniformly distributed with a plurality of high-pressure liquid nozzles.
5. The cleaning device for processing quick-frozen corn according to claim 4, characterized in that: The high-pressure spraying frame (5) is connected with an external water pump.
6. The cleaning device for processing quick-frozen corn according to claim 1, characterized in that: The four corner ends of the bottom of the cleaning pool (1) are all provided with supporting legs (11).