Low-temperature extraction device for pomegranate paste concentrated solution

By using an improved low-temperature extraction device with filtration, heating, and temperature control systems, the problems of solvent residue and airflow control were solved, achieving efficient and safe extraction of pomegranate extract concentrate, thus improving product quality and extraction efficiency.

CN223570069UActive Publication Date: 2025-11-21SHANDONG WANGDI FOOD CO LTD
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Patent Information

Application Number
CN202423112221.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-11-21
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

Existing low-temperature extraction devices suffer from solvent residue, are unable to effectively remove solid impurities and precipitates, and cannot precisely adjust the gas output, affecting product quality and extraction efficiency.

Method used

The low-temperature extraction device, which includes an extraction tank, a filtration mechanism, a heating plate, a cleaning mechanism, and a control mechanism, achieves efficient filtration, heating, and temperature control through a pump filtration, double-layer filter plate heating, electric telescopic rod control of airflow, rotating component cleaning, and cooling control of temperature.

Benefits of technology

This improves the purity and quality of pomegranate extract concentrate, ensures the stability and efficiency of the extraction process, prevents residues and scaling, and enhances the safety and stability of the product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of extraction, and discloses a low-temperature extraction device for pomegranate paste concentrate, which comprises an extraction barrel and a bottom plate, the top of the extraction barrel is fixedly connected with a protective shell, the inside of the shell is fixedly connected with a filtering mechanism, and the top of the shell is fixedly connected with a control mechanism. The interior of the extraction barrel is rotatably connected with a cleaning mechanism, the interior of the extraction barrel is rotatably connected with a rotating assembly, the control mechanism comprises a protective cover, a sliding groove is formed in an air outlet pipe, and the interior of the protective cover is fixedly connected with a power assembly. According to the utility model, the draw-off pump and the output pipe draw out water, the water enters the shell and is filtered by the double-layer filter plate, after the water enters, the double-layer heating plate heats and evaporates water, the electric telescopic rod pushes the sliding block, excessive internal hot air is controlled to be discharged, enough heat is provided, the water is rapidly evaporated, the stability and the safety in the heating process are ensured, and the overall filtering efficiency is improved; the material is purer; and the quality is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of extraction, especially pomegranate paste concentrate low temperature extraction device. BACKGROUND

[0002] With the increase of natural ingredients demand of food, pomegranate paste concentrate is widely concerned because of its rich nutritional ingredients, and is applied in many fields, but mainly in food field, and the low temperature extraction device of pomegranate paste concentrate is a kind of equipment specially used for extracting effective components (such as polyphenol, vitamin, mineral substance etc.) in pomegranate, maintains the nutritional value and flavor of pomegranate.

[0003] The low temperature extraction device mainly comprises an extraction barrel, a condenser tube and a bottom plate, the treated pomegranate pulp is placed in the extraction barrel, when the condenser tube is started, the cooling medium continuously absorbs the heat of steam, the steam temperature is reduced, cooling is carried out, the condensation efficiency is improved, and the extraction time is shortened.

[0004] In the prior art, the solvent extraction method is often used in the extraction of pomegranate paste concentrate in some low temperature extraction devices, although the effective components can be effectively extracted, but there are still some significant shortcomings. First, solvent extraction leaves solvent residues in the final product, which affects the safety and edibility of the product. In addition, the solvent extraction filtration system cannot effectively remove the solid impurities and precipitates generated in the extraction process, which affects the stability of the final product. The low temperature extraction device also has shortcomings in controlling the air output. Since the release of gas and pressure change in the extraction process directly affect the extraction efficiency and component retention, the existing equipment often cannot accurately adjust the air output, which leads to unstable extraction process, affects the extraction efficiency, and further affects the quality of the product. Therefore, the low temperature extraction device of pomegranate paste concentrate is proposed to solve the above problems. CONTENT OF THE UTILITY MODEL

[0005] In order to make up for the above shortcomings, the utility model provides a low temperature extraction device for pomegranate paste concentrate, which aims at improving the problem that the low temperature extraction device in the prior art cannot filter and heat and control the air output.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0007] The low temperature extraction device for pomegranate paste concentrate comprises an extraction barrel and a bottom plate, the top of the extraction barrel is fixedly connected with a protective shell, the top of the bottom plate is fixedly connected with a shell, the inside of the shell is fixedly connected with a filtering mechanism, the top of the shell is fixedly connected with a control mechanism, the inside of the extraction barrel is rotatably connected with a cleaning mechanism, and the inside of the extraction barrel is rotatably connected with a rotating assembly.

[0008] The control mechanism includes a protective cover, the bottom of the protective cover is fixedly connected to the top of the shell, a sliding block is slidably connected to the inside of the shell, and a gas outlet pipe is fixedly connected to the inside of the shell, a sliding groove is formed in the inside of the gas outlet pipe, and a power assembly is fixedly connected to the inside of the protective cover.

[0009] As a further description of the above technical solution:

[0010] The power assembly includes an electric telescopic rod, the outside of the electric telescopic rod is fixedly connected to the inside of the protective cover, and the top of the electric telescopic rod is fixedly connected to the outside of the sliding block.

[0011] As a further description of the above technical solution:

[0012] The filter mechanism includes a double-layer filter plate, the outside of the double-layer filter plate is fixedly connected to the inside of the shell, two double-layer heating plates are fixedly connected to the inside of the shell, and a collection box is slidably connected to the inside of the shell.

[0013] As a further description of the above technical solution:

[0014] The top of the shell is fixedly connected with a suction pump, the inside of the suction pump is fixedly connected with an output pipe, the inlet end of the output pipe is fixedly connected to the inside of the extraction barrel, and the outlet end of the output pipe is fixedly connected to the inside of the shell.

[0015] As a further description of the above technical solution:

[0016] The rotating assembly includes a motor, the outside of the motor is fixedly connected to the inside of the protective shell, the output end of the protective shell is fixedly connected with a rotating column, and the outside of the rotating column is fixedly connected with a plurality of rotating plates.

[0017] As a further description of the above technical solution:

[0018] The cleaning mechanism includes a plurality of connecting columns, the inside of the connecting columns is fixedly connected to the outside of the rotating column, the outside of the connecting columns is fixedly connected with two fixed plates, and the outside of the two fixed plates is fixedly connected with a plurality of hair columns.

[0019] As a further description of the above technical solution:

[0020] The plurality of hair columns are slidably connected to the inside of the extraction barrel, and the outside of the rotating column is rotatably connected to the inside of the extraction barrel.

[0021] As a further description of the above technical solution:

[0022] A storage box is fixedly connected to the bottom of the extraction tank, and multiple cooling pipes are fixedly connected inside the storage box. The top of the cooling pipes is fixedly connected to the bottom of the extraction tank.

[0023] This utility model has the following beneficial effects:

[0024] 1. In this utility model, the material is drawn in through an extraction pump and an output pipe, enters the outer shell, is filtered by a double-layer filter plate, and then heated by a double-layer heating plate to evaporate the moisture. An electric telescopic rod pushes a slider to control the discharge of excess heat and provide sufficient heat to make the moisture evaporate quickly, ensuring the stability and safety of the heating process, improving the overall filtration efficiency, making the material purer and improving its quality.

[0025] 2. In this utility model, when the motor rotates, it drives the rotating column to rotate, and at the same time drives the connecting column to rotate, thereby driving the brush to rotate for cleaning, removing the pomegranate paste on the surface, and evenly removing the pomegranate paste inside, thus achieving rapid cleaning. Attached Figure Description

[0026] Figure 1 This is a three-dimensional schematic diagram of the low-temperature extraction device for pomegranate extract concentrate proposed in this utility model;

[0027] Figure 2 This is a schematic diagram of the rotating column structure of the low-temperature extraction device for pomegranate extract concentrate proposed in this utility model;

[0028] Figure 3 This is a schematic diagram of the double-layer heating plate of the low-temperature extraction device for pomegranate extract concentrate proposed in this utility model.

[0029] Figure 4 A schematic diagram of the protective shell of the low-temperature extraction device for pomegranate extract concentrate proposed in this utility model;

[0030] Figure 5 for Figure 4 Enlarged view of point A in the middle.

[0031] Legend:

[0032] 1. Extraction tank; 2. Protective shell; 3. Storage box; 4. Motor; 5. Outer shell; 6. Extraction pump; 7. Output pipe; 8. Double-layer filter plate; 9. Collection box; 10. Double-layer heating plate; 11. Rotating plate; 12. Protective cover; 13. Electric telescopic rod; 14. Base plate; 15. Cooling pipe; 16. Hair column; 17. Fixing plate; 18. Connecting column; 19. Rotating column; 20. Gas outlet pipe; 21. Slide groove; 22. Sliding block. Detailed Implementation

[0033] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present utility model.

[0034] With reference to Figure 1 , Figure 2 , Figure 5 The low-temperature extraction device of pomegranate concentrate provided by an embodiment of the present utility model comprises an extraction barrel 1 and a bottom plate 14. The extraction barrel 1 is used as the core reaction container of the whole device, the main body of which is made of stainless steel material and has good corrosion resistance and sealing performance, and the internal space is spacious enough to accommodate the pomegranate concentrate for low-temperature extraction operation. The top of the extraction barrel 1 is fixedly connected with a protective shell 2, which provides physical protection for the key components such as the motor 4 inside, so as to avoid the influence of external collision, dust or other impurities on the normal work of the device during operation. The top of the bottom plate 14 is fixedly connected with a shell 5, the inside of which is fixedly connected with a filtering mechanism. The top of the shell 5 is fixedly connected with a control mechanism, and the inside of the extraction barrel 1 is rotatably connected with a cleaning mechanism.

[0035] The inside of the extraction barrel 1 is rotatably connected with a rotating assembly. The low-temperature extraction device of pomegranate concentrate comprises an extraction barrel 1 and a bottom plate 14. The top of the extraction barrel 1 is fixedly connected with a protective shell 2, and the top of the bottom plate 14 is fixedly connected with a shell 5. The inside of the shell 5 is fixedly connected with a filtering mechanism, which comprises a double-layer filter plate 8. The double-layer filter plate 8 is the core component of the filtering mechanism and is composed of two layers of filter screens with different hole diameters. It is mainly used for preliminarily filtering out the larger particle impurities in the pomegranate concentrate. The outside of the double-layer filter plate 8 is fixedly connected to the inside of the shell 5. The inside of the shell 5 is fixedly connected with two double-layer heating plates 10, which are used to heat the preliminarily filtered pomegranate concentrate when necessary, so as to promote the extraction or reaction process of some components. After the extraction is completed, the quality of the pomegranate concentrate is improved by appropriate heating and evaporation of the internal moisture. The inside of the shell 5 is slidably connected with a collection box 9, which is used to collect the pomegranate concentrate treated by the filtering mechanism.

[0036] The top of the shell 5 is fixedly connected with a control mechanism, which includes a protective cover 12, mainly to protect the internal power components and other control components from the external environment, the bottom of the protective cover 12 is fixedly connected to the top of the shell 5, used to fix the double-layer filter plate 8, double-layer heating plate 10 and collection box 9, to ensure that these components are stable in position during the operation of the device and easy to maintain. The inside of the shell 5 is slidably connected with a sliding block 22, the inside of the shell 5 is fixedly connected with an air outlet pipe 20, the inside of the air outlet pipe 20 is provided with a sliding groove 21, and the inside of the protective cover 12 is fixedly connected with a power component. The power component includes an electric telescopic rod 13, which is a key execution element of the control mechanism. The outside of the electric telescopic rod 13 is fixedly connected to the inside of the protective cover 12, and the top of the electric telescopic rod 13 is fixedly connected to the outside of the sliding block 22. Connected with the top of the electric telescopic rod 13, moves along a specific track or sliding groove 21 under the drive of the electric telescopic rod 13. The movement of the sliding block 22 can change the cross-sectional area of the airflow passage in the air outlet pipe 20, so as to adjust the air pressure or gas flow in the extraction barrel 1, and affect the progress of the extraction process. The inside of the extraction barrel 1 is rotatably connected with a cleaning mechanism, and the inside of the extraction barrel 1 is rotatably connected with a rotating component.

[0037] Referring to Figure 1 , Figure 3 , Figure 4 The top of the shell 5 is fixedly connected with a suction pump 6, mainly to extract the pomegranate paste concentrate in the extraction barrel 1 to the filter mechanism inside the shell 5 for processing. The inside of the suction pump 6 is fixedly connected with an output pipe 7, which conveys the pomegranate paste concentrate extracted by the suction pump 6 to the double-layer filter plate 8 for filtration. The inlet end of the output pipe 7 is fixedly connected to the inside of the extraction barrel 1, and the outlet end is connected with the space above the double-layer filter plate 8 inside the shell 5 through the output pipe 7, to ensure smooth flow of the liquid during the extraction process, and to ensure that the liquid can flow at an appropriate flow rate in the pipeline. The output end of the output pipe 7 is fixedly connected to the inside of the shell 5. The rotating component includes a motor 4, which is the power source of the rotating component. The outside of the motor 4 is fixedly connected to the inside of the protective shell 2, the output end of the protective shell 2 is fixedly connected with a rotating column 19, and the outside of the rotating column 19 is fixedly connected with a plurality of rotating plates 11. Further improve the uniformity of liquid mixing and extraction efficiency;

[0038] The cleaning mechanism includes a plurality of connecting columns 18, the inside of which is fixedly connected to the outside of the rotating column 19, and the outside of the plurality of connecting columns 18 is fixedly connected with two fixed plates 17, and the outside of the two fixed plates 17 is fixedly connected with a plurality of hair columns 16. The fixed plate 17 is the main support component of the cleaning mechanism, which is connected with the rotating column 19 through the connecting column 18, and a plurality of hair columns 16 are fixedly connected outside it. The plurality of hair columns 16 are slidingly connected inside the extraction barrel 1, and the hair columns 16 are fixedly connected outside the fixed plate 17, which mainly functions to clean the inner wall of the extraction barrel 1 during rotation, preventing the pomegranate paste concentrate from remaining or scaling on the barrel wall, affecting the extraction effect and the sanitary condition of the device. The outside of the rotating column 19 is rotatably connected inside the extraction barrel 1. The rotating column 19 is the core transmission component of the rotating assembly, which penetrates the inside of the extraction barrel 1, is connected with the output shaft of the motor 4, and rotates at high speed in the extraction barrel 1 under the drive of the motor 4. The bottom of the extraction barrel 1 is fixedly connected with a storage box 3, which is located at the bottom of the extraction barrel 1 and is mainly used for storing cooling medium and providing installation space for the cooling pipe 15. The inside of the storage box 3 is fixedly connected with a plurality of cooling pipes 15, and the internal space is reasonably divided to accommodate a sufficient number of cooling pipes 15 and ensure that the cooling medium can flow smoothly therein. The top of the cooling pipe 15 is fixedly connected to the bottom of the extraction barrel 1, which can effectively transfer the heat in the extraction barrel 1 to the cooling medium, realize low-temperature control of the pomegranate paste concentrate, and ensure that the extraction process is carried out under suitable temperature conditions.

[0039] Working principle: First, pour the prepared pomegranate paste concentrate into the extraction barrel 1. The extraction barrel 1 serves as the core reaction container, with a spacious interior that can accommodate the required liquid for low-temperature extraction. Next, start the extraction pump 6, which extracts the pomegranate paste concentrate in the extraction barrel 1 through the output pipe 7 to the filter mechanism inside the shell 5, where it is preliminarily filtered by the double-layer filter plate 8 to remove larger particulate impurities and ensure the purity of the liquid. During the filtration process, the double-layer heating plate 10 inside the shell 5 can heat the filtered pomegranate paste concentrate as needed to promote the extraction or reaction of certain components. The control mechanism adjusts the airflow passage cross-sectional area of the air outlet pipe 20 through the electric telescopic rod 13, thereby adjusting the air pressure or gas flow rate in the extraction barrel 1 to affect the progress of the extraction process. After heating, the filtered liquid flows into the slidingly connected collection box 9 for subsequent processing.

[0040] Secondly, the rotating assembly motor 4 inside the extraction barrel 1 starts to work, the protection shell 2 protects the internal motor 4, the rotating column 19 drives multiple rotating plates 11 to rotate in the barrel, thereby improving the mixing uniformity and extraction efficiency of the liquid. The fixed plate 17 in the cleaning mechanism has multiple hair columns 16 connected by connecting columns 18, which clean the inner wall of the extraction barrel 1 during rotation, prevent the pomegranate paste concentrate from remaining or scaling on the barrel wall, and ensure the extraction effect and equipment hygiene. During the whole process, the bottom plate 14 plays a supporting role at the bottom, and the cooling pipe 15 circulates the cooling medium in the storage box 3, effectively controlling the temperature in the extraction barrel 1, and ensuring that the extraction process is carried out under suitable low temperature conditions. Finally, the pomegranate paste concentrate extracted and filtered sufficiently is collected in the collection box 9 for subsequent processing or use. The whole device ensures the high quality and extraction efficiency of the pomegranate paste concentrate through the efficient filtering, heating, cleaning and temperature control system.

[0041] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the foregoing detailed description of the present application is made with reference to the foregoing embodiments, for those skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement, within the spirit and principles of the present application, any modification, equivalent replacement, improvement, etc., should be included in the scope of protection of the present application.

Claims

1. A low-temperature extraction device for pomegranate paste concentrate, comprising an extraction barrel (1), a bottom plate (14), characterized in that: The top of the extraction barrel (1) is fixedly connected with a protective shell (2), the top of the bottom plate (14) is fixedly connected with a shell (5), the inside of the shell (5) is fixedly connected with a filtering mechanism, the top of the shell (5) is fixedly connected with a control mechanism, the inside of the extraction barrel (1) is rotatably connected with a cleaning mechanism, and the inside of the extraction barrel (1) is rotatably connected with a rotating assembly. The control mechanism comprises a protective cover (12), the bottom of the protective cover (12) is fixedly connected with the top of the shell (5), the inside of the shell (5) is slidably connected with a sliding block (22), the inside of the shell (5) is fixedly connected with an air outlet pipe (20), the inside of the air outlet pipe (20) is provided with a sliding groove (21), and the inside of the protective cover (12) is fixedly connected with a power assembly.

2. The low temperature extraction device of pomegranate paste concentrate according to claim 1, characterized in that: The power assembly comprises an electric telescopic rod (13), the outside of the electric telescopic rod (13) is fixedly connected with the inside of the protective cover (12), and the top of the electric telescopic rod (13) is fixedly connected with the outside of the sliding block (22).

3. The low temperature extraction device of pomegranate paste concentrate according to claim 1, characterized in that: The filtering mechanism comprises a double-layer filter plate (8), the outside of the double-layer filter plate (8) is fixedly connected with the inside of the shell (5), the inside of the shell (5) is fixedly connected with two double-layer heating plates (10), and the inside of the shell (5) is slidably connected with a collection box (9).

4. The low temperature extraction device for pomegranate paste concentrate according to claim 1, characterized in that: The top of the shell (5) is fixedly connected with a suction pump (6), the inside of the suction pump (6) is fixedly connected with an output pipe (7), the inlet end of the output pipe (7) is fixedly connected with the inside of the extraction barrel (1), and the output end of the output pipe (7) is fixedly connected with the inside of the shell (5).

5. The low temperature extraction device for pomegranate paste concentrate according to claim 1, characterized in that: The rotating assembly comprises a motor (4), the outside of the motor (4) is fixedly connected with the inside of the protective shell (2), the output end of the protective shell (2) is fixedly connected with a rotating column (19), and the outside of the rotating column (19) is fixedly connected with a plurality of rotating plates (11).

6. The low temperature extraction device for pomegranate paste concentrate according to claim 5, characterized in that: The cleaning mechanism comprises a plurality of connecting columns (18), the inside of the connecting column (18) is fixedly connected with the outside of the rotating column (19), the outside of the connecting column (18) is fixedly connected with two fixed plates (17), and the outside of the fixed plate (17) is fixedly connected with a plurality of bristle columns (16).

7. The low temperature extraction device for pomegranate paste concentrate according to claim 6, characterized in that: The plurality of bristle columns (16) are slidably connected in the inside of the extraction barrel (1), and the outside of the rotating column (19) is rotatably connected in the inside of the extraction barrel (1).

8. The low temperature extraction device for pomegranate paste concentrate according to claim 1, characterized in that: The bottom of the extraction barrel (1) is fixedly connected with a storage box (3), the inside of the storage box (3) is fixedly connected with a plurality of cooling pipes (15), and the top of the cooling pipe (15) is fixedly connected with the bottom of the extraction barrel (1).