Deslagging equipment for rice crust processing
By incorporating inner and outer filter boxes and a sliding scraper design, the problem of low efficiency in cleaning up crumbs during rice crust processing is solved, achieving efficient residue removal and convenient rice crust handling, thus improving the overall efficiency and quality of rice crust processing.
Patent Information
- Application Number
- CN202422925482.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-11-29
AI Technical Summary
In the existing technology, the efficiency of cleaning up the debris during the processing of rice crust is low, which affects the quality of the rice crust and the processing efficiency, and the oil passage is prone to clogging.
It adopts an internal and external filter box structure, combined with a lever and scraper design. The motor drives the stirring shaft to rotate the lever and scraper, realizing the filtration and cleaning of debris. The cylinder drives the top plate to flip, which facilitates the installation and removal of the filter screen. The threaded top rod and magnetic buckle make it easy to remove the filter screen.
It improves the efficiency and quality of rice crust processing, avoids filter clogging, simplifies the process of rice crust handling and residue cleaning, and enhances processing efficiency and product quality.
Smart Images

Figure CN223570160U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a pot residue processing technical field, especially a kind of pot residue processing equipment for processing. BACKGROUND
[0002] Puffed food is the food with obvious volume increase, which is made of grain, potato or bean as main raw material by puffing process such as baking, frying, microwave or extrusion, etc. During the production of puffed food, frying is mostly needed. When food is fried, debris will be produced. If the debris cannot be cleaned in time, not only the quality of finished food will be affected, but also the oil passage will be easily blocked. Pot is one of puffed food. During frying, part of rice chaff will fall off. After a period of frying, the rice chaff will become brown, the oil quality will be affected, the service life of frying oil will be reduced, and the taste of pot will be affected. Therefore, the debris in oil needs to be cleaned.
[0003] However, in the related art, personnel generally use a fishing cover to manually fish and clean the debris, which greatly reduces the efficiency of debris removal, and in turn reduces the efficiency of pot processing. Moreover, debris is easily attached to the fried pot and is difficult to clean, which reduces the quality of pot processing. Therefore, we propose a pot residue processing equipment for processing to solve the above problems. SUMMARY
[0004] The utility model aims at providing a kind of pot residue processing equipment for processing, with the adoption of inner and outer filter screen box, debris can be filtered into outer filter screen box by inner filter screen box and collected, and inner and outer filter screen box is beneficial to disassembly, and in turn beneficial to the pot after frying is taken out, and beneficial to the debris filtered out is taken out, so that the efficiency of debris removal is higher, and by the setting of poking rod and scraper, the pot can be poked, so that debris is separated from pot, ensure the quality of pot processing, and simultaneously beneficial to the inner filter screen box is scraped, so that debris is quickly dropped into outer filter screen box, and simultaneously avoid the blockage of inner filter screen box by debris.
[0005] The above technical purpose of the utility model is realized by the following technical scheme: a kind of pot residue processing equipment for processing, including the oil frying cylinder of pot processing, the outside of oil frying cylinder is fixedly provided with support ring, outer filter screen box is movably provided in oil frying cylinder, the inside of outer filter screen box is movably provided with inner filter screen box, lifting mechanism is arranged between support ring and outer filter screen box, dismounting mechanism is arranged between outer filter screen box and inner filter screen box, one side of support ring is fixedly connected with mounting seat, dismounting scraping mechanism is arranged between mounting seat and inner filter screen box.
[0006] The further setting of the utility model discloses: the stirring mechanism includes motor no. 1 that fixedly connected at the top of mounting seat, the output shaft of motor no. 1 is fixedly connected with cylinder no. 1, the output shaft of cylinder no. 1 is fixedly connected with the top plate, the top of top plate is fixedly connected with motor no. 2, the output shaft of motor no. 2 is fixedly connected with stirring shaft, both sides of stirring shaft are fixedly connected with two poking rods, the same scraper is fixedly connected between the bottom end of stirring shaft and the outer end of four poking rods, and the scraper is movably abuts at the inside of inner filter screen box.
[0007] Through the above technical scheme, the rotation of the stirring shaft is driven by the motor no. 2, the rotation of the poking rod and the scraper is driven by the stirring shaft, the poking rod can stir the pot-bara that fries, so that the slag is separated from the pot-bara, the processing quality of pot-bara is guaranteed, the slag can be filtered into the outer filter screen box through the inner filter screen box, and the pot-bara stays in the inner filter screen box, through the setting of the scraper, the inner wall of the inner filter screen box can be scraped, so that the slag falls into the outer filter screen box quickly, and the slag is prevented from blocking the inner filter screen box, when the pot-bara is fried, the poking rod and the top plate are lifted by the cylinder no. 1, and when the top plate is turned over by the motor no. 1, the poking rod is away from the inner filter screen box, so that the dismounting work of the inner and outer filter screen boxes is not affected.
[0008] The further setting of the utility model discloses: one side of the top plate is fixedly connected with the counterweight, and the cylinder no. 1 is located between the motor no. 2 and the counterweight.
[0009] Through the above technical scheme, the balance of the two sides of the cylinder no. 1 is guaranteed.
[0010] The further setting of the utility model discloses: the lifting mechanism includes four cylinder no. 2 that fixedly connected support ring top, the output shaft of four cylinder no. 2 is fixedly connected with fixed sleeve, the top of four fixed sleeves is fixedly connected with the same lower lug, four lower lugs are fixedly connected at the outside of outer filter screen box, and the one side of fixed sleeve is threadedly connected with threaded jackscrew, the output shaft of cylinder no. 2 is slidably sleeved in fixed sleeve, and one end of threaded jackscrew is movably abuts on the output shaft of cylinder no. 2.
[0011] Through the above technical scheme, the fixed sleeve, the lower lug, the upper lug and the inner and outer filter screen boxes are lifted by the cylinder no. 2, do not contact with oil, and the oil in the pot-bara and the slag can be drained, when the slag in the outer filter screen box is more, the four threaded jackscrews are loosened, one end of the threaded jackscrew is not abutted on the output shaft of the cylinder no. 2, then the lower lug and the outer filter screen box can be taken out, so that the slag in the outer filter screen box can be poured out, and the slag removal is more convenient and efficient.
[0012] The utility model discloses a further setting be: the dismounting mechanism includes four upper ear plates and the rotation connection in the rotation axis of lower ear plate top, four upper ear plates all are fixedly connected in the outside of inner filter screen box, the top of upper ear plate is equipped with the clamping groove, the top of rotation axis is fixedly connected with the rotation board, the rotation board is fixedly connected with the cylinder, the inner wall on the top of cylinder is fixedly connected with the compression spring, the bottom of compression spring is fixedly connected with the sliding disc, the bottom of sliding disc is fixedly connected with the clamping rod, the clamping rod is movably connected in the clamping groove, the top of sliding disc is fixedly connected with the ball rod, the clamping groove is fixedly connected with lower magnet, the bottom of clamping rod is fixedly connected with upper magnet, and lower magnet and upper magnet are mutually adsorbed.
[0013] By adopting the above technical scheme, the ball rod and the sliding disc are pulled outward, the clamping rod is moved upward and separated from the clamping groove, the upper and lower magnets are separated from adsorption, the rotation board and the rotation axis are rotated, the clamping rod is away from the upper ear plate, then the four upper ear plates and the inner filter screen box can be taken out, the fried rice crust is poured out, and the taking and placing of the rice crust are more convenient and efficient.
[0014] The utility model discloses a further setting be: the top of lower ear plate is fixedly connected with the bearing, and the rotation axis fixed sleeve is established in the inner ring of bearing.
[0015] By adopting the above technical scheme, the rotation of the rotation axis can be supported and more stable.
[0016] The utility model discloses a further setting be: sliding disc sliding sleeve is established in the cylinder, and the compression spring sleeve is connected on the outside of ball rod.
[0017] By adopting the above technical scheme, the sliding disc and the compression spring can be guided to move more stably and smoothly.
[0018] The utility model discloses a further setting be: the one side bottom of frying cylinder is fixedly connected with the oil outlet pipe, and the control valve is set up on the oil outlet pipe.
[0019] By adopting the above technical scheme, the oil in the frying cylinder can be conveniently discharged.
[0020] The utility model discloses a further setting be:
[0021] 1, the utility model discloses a motor two drive the rotation of stirring shaft, and the rotation of the stirring shaft drives the rotation of the stirring rod and the scraper, and the stirring rod can stir the fried rice crust, so that the slag is separated from the rice crust, ensures the processing quality of the rice crust, through the inner filter screen box, the slag can be filtered into the outer filter screen box, and the rice crust stays in the inner filter screen box, through the setting of the scraper, the inner wall of the inner filter screen box can be scraped, so that the slag falls into the outer filter screen box quickly, and the slag is prevented from blocking the inner filter screen box.
[0022] 2、The utility model discloses when the pot bottom is fried, the upper movement of the poking rod and the top plate is driven through the cylinder one, the upper movement of the top plate turning degree is driven through motor one, makes the poking rod far away from the inner filter screen box, then starts cylinder no.
[0023] 3、The utility model discloses to the outside pull ball lever and slide disc, makes the card pole upper movement and separates the card groove, and makes the upper and lower magnet separate adsorption, rotates the rotation board and the pivot, makes the card pole far away from the upper ear plate, then can take out four upper ear plates and inner filter screen box, to pour out the pot bottom that fried, and further makes the pot bottom take -off work more convenient and efficient, when the broken slag in the outer filter screen box is more, loosens four threaded jacks, makes the one end of threaded jack not with the output shaft of cylinder no. 2 abuts, then can take out the lower ear plate and the outer filter screen box, to pour out the broken slag in the outer filter screen box, and further makes the slag removal more convenient, and the slag removal efficiency is higher. BRIEF DESCRIPTION OF DRAWINGS
[0024] In order to more clearly illustrate the technical scheme in the embodiment of the utility model, the following will be needed to use the drawing in the embodiment description briefly introduced, obviously, the drawing in the following description only some embodiments of the utility model, for ordinary skilled person in the art, under the premise of not paying the creative labor, can also obtain other drawings according to these drawings.
[0025] Figure 1 It is the first perspective solid drawing of the slag removal equipment for pot bar processing that the utility model proposes;
[0026] Figure 2 It is the second perspective solid drawing of the slag removal equipment for pot bar processing that the utility model proposes;
[0027] Figure 3 It is the sectional solid drawing of the lower ear plate, upper ear plate and cylinder of the slag removal equipment for pot bar processing that the utility model proposes;
[0028] Figure 4 It is Figure 3 The structure schematic drawing of A portion in the middle.
[0029] In the figure, 1, frying cylinder; 2, support ring; 3, outer filter box; 4, inner filter box; 5, scraping mechanism; 6, lifting mechanism; 7, dismounting mechanism; 8, mounting seat; 9, oil outlet pipe; 51, motor one; 52, cylinder one; 53, top plate; 54, counterweight; 55, motor two; 56, stirring shaft; 57, stirring rod; 58, scraper; 61, cylinder two; 62, fixed sleeve; 63, threaded ejector pin; 64, lower lug; 701, upper lug; 702, bearing; 703, rotating shaft; 704, rotating plate; 705, clamping groove; 706, upper magnet; 707, lower magnet; 708, clamping rod; 709, sliding disc; 710, cylinder body; 711, compression spring; 712, ball rod. DETAILED DESCRIPTION
[0030] The technical scheme of the present application will be described clearly and completely below in conjunction with specific embodiments. Obviously, the described embodiments are only some of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.
[0031] Referring to Figure 1 — Figure 4 The present application provides a slag removing equipment for rice crust processing, which comprises a frying cylinder 1 for rice crust processing, a support ring 2 fixedly arranged on the outer side of the frying cylinder 1, an outer filter box 3 movably arranged in the frying cylinder 1, an inner filter box 4 movably arranged on the inner side of the outer filter box 3, a lifting mechanism 6 arranged between the support ring 2 and the outer filter box 3, a dismounting mechanism 7 arranged between the outer filter box 3 and the inner filter box 4, a mounting seat 8 fixedly connected to one side of the support ring 2, and a scraping mechanism 5 arranged between the mounting seat 8 and the inner filter box 4.
[0032] Specifically, the scraping mechanism 5 comprises a motor one 51 fixedly connected to the top of the mounting seat 8, a cylinder one 52 fixedly connected to the output shaft of the motor one 51, a top plate 53 fixedly connected to the output shaft of the cylinder one 52, a motor two 55 fixedly connected to the top of the top plate 53, a stirring shaft 56 fixedly connected to the output shaft of the motor two 55, two stirring rods 57 fixedly connected to the two sides of the stirring shaft 56, and a same scraper 58 fixedly connected between the outer ends of the four stirring rods 57 and the bottom end of the stirring shaft 56, and the scraper 58 movably abuts against the inner side of the inner filter box 4.
[0033] Specifically, the top plate 53 is fixedly connected with a counterweight 54 on one side, and the cylinder one 52 is located between the motor two 55 and the counterweight 54.
[0034] Specifically, the lifting mechanism 6 comprises four second air cylinders 61 fixedly connected to the top of the support ring 2, a fixing sleeve 62 fixedly connected to the output shaft of each of the four second air cylinders 61, and a same lower lug 64 fixedly connected to the top of the four fixing sleeves 62, wherein the four lower lugs 64 are fixedly connected to the outer side of the outer filter screen box 3.
[0035] Specifically, the fixing sleeve 62 is threadedly connected with a threaded top rod 63 on one side, the output shaft of the second air cylinder 61 is slidingly sleeved in the fixing sleeve 62, and one end of the threaded top rod 63 is movably abutted against the output shaft of the second air cylinder 61.
[0036] Specifically, the dismounting mechanism 7 comprises four upper lugs 701 and a rotating shaft 703 rotatably connected to the top of the lower lug 64, the four upper lugs 701 are fixedly connected to the outer side of the inner filter screen box 4, a clamping groove 705 is formed in the top of the upper lug 701, the top end of the rotating shaft 703 is fixedly connected with a rotating plate 704, the top of the rotating plate 704 is fixedly connected with a cylinder body 710, a compression spring 711 is fixedly connected to the top inner wall of the cylinder body 710, the bottom end of the compression spring 711 is fixedly connected with a sliding disc 709, the bottom of the sliding disc 709 is fixedly connected with a clamping rod 708, the clamping rod 708 is movably clamped in the clamping groove 705, and the top of the sliding disc 709 is fixedly connected with a ball rod 712.
[0037] Specifically, a lower magnet 707 is fixedly connected in the clamping groove 705, and an upper magnet 706 is fixedly connected to the bottom end of the clamping rod 708.
[0038] Specifically, the top of the lower lug 64 is fixedly connected with a bearing 702, and the rotating shaft 703 is slidingly sleeved in the inner ring of the bearing 702.
[0039] Specifically, the sliding disc 709 is slidingly sleeved in the cylinder body 710, and the compression spring 711 is sleeved on the outer side of the ball rod 712.
[0040] Specifically, the frying cylinder 1 is fixedly and communicatively connected with an oil outlet pipe 9 at one bottom side, and the oil outlet pipe 9 is provided with a control valve.
[0041] The utility model discloses, when using, the rotation of stirring shaft 56 is driven through motor no. 2 55, and the rotation of scraping plate 58 is driven through stirring shaft 56 the rotation of poking rod 57, and poking rod 57 can stir the pot scrapings of frying, make the broken slag separate from the pot scrapings, guarantee the pot scrapings processing quality, through the inside filter screen box 4, can filter the broken slag to the outside filter screen box 3 inside, and the pot scrapings stay in the inside filter screen box 4, through the setting of scraping plate 58, can scrape the inner wall of inside filter screen box 4, make the broken slag fall into the outside filter screen box quickly, avoid the broken slag the block of inside filter screen box simultaneously, when the pot scrapings fry and complete, through cylinder no. 1 52 the upshift of poking rod 57 and top plate 53 are driven, through motor no. 1 51 the turning over 180 degrees of top plate 53 are driven, make poking rod 57 away from inside filter screen box 4, then start cylinder no. 2 61, and cylinder no. 2 61 drive fixed sleeve 62, lower lug plate 64, upper lug plate 701 and the upshift of inside and outside filter screen box, do not contact with oil, and the oil leaks a period of time, pull ball lever 712 and sliding disc 709 outward, make the upshift of clamping rod 708 and separate the clamping groove 705, and make the separation of upper and lower magnet adsorption, rotate rotating plate 704 and pivot 703, make clamping rod 708 away from upper lug plate 701, then can take out four upper lug plate 701 and inside filter screen box 4, pour out the pot scrapings of frying in -order to, and then make the pot scrapings more convenient and efficient when the broken slag in the outside filter screen box 3 is more, and the screw thread jacks 63 are loosened four, make the one end of screw thread jacks 63 not with the output shaft of cylinder no. 2 61 abut, then can take out lower lug plate 64 and outside filter screen box 3, pour out the broken slag in the outside filter screen box 3 in -order to, and then make the slagging more convenient, and the slagging efficiency is higher.
Claims
1. A slag removal device for processing rice crust, characterized in that, The device includes a frying drum (1) for processing rice crusts. A support ring (2) is fixedly fitted on the outside of the frying drum (1). An outer filter box (3) is movably fitted inside the frying drum (1). An inner filter box (4) is movably fitted on the inside of the outer filter box (3). A lifting mechanism (6) is provided between the support ring (2) and the outer filter box (3). A disassembly and assembly mechanism (7) is provided between the outer filter box (3) and the inner filter box (4). A mounting base (8) is fixedly connected to one side of the support ring (2). A prying and scraping mechanism (5) is provided between the mounting base (8) and the inner filter box (4).
2. The slag removal equipment for rice crust processing according to claim 1, characterized in that: The scraping mechanism (5) includes a motor (51) fixedly connected to the top of the mounting base (8), a cylinder (52) fixedly connected to the output shaft of the motor (51), a top plate (53) fixedly connected to the output shaft of the cylinder (52), a motor (55) fixedly connected to the top of the top plate (53), a stirring shaft (56) fixedly connected to the output shaft of the motor (55), two actuating rods (57) fixedly connected to both sides of the stirring shaft (56), and a scraper (58) fixedly connected between the outer ends of the four actuating rods (57) and the bottom end of the stirring shaft (56), and the scraper (58) movably abuts against the inner side of the inner filter box (4).
3. The slag removal equipment for rice crust processing according to claim 2, characterized in that: A counterweight (54) is fixedly connected to one side of the top plate (53), and the cylinder (52) is located between the motor (55) and the counterweight (54).
4. The slag removal equipment for rice crust processing according to claim 1, characterized in that: The lifting mechanism (6) includes four cylinders (61) fixedly connected to the top of the support ring (2). Each cylinder (61) has a fixed sleeve (62) fixedly connected to its output shaft. The top of each fixed sleeve (62) has a lower ear plate (64) fixedly connected to it. Each lower ear plate (64) is fixedly connected to the outside of the outer filter box (3).
5. The slag removal equipment for rice crust processing according to claim 4, characterized in that: A threaded push rod (63) is threadedly connected to one side of the fixed sleeve (62). The output shaft of the second cylinder (61) is slidably sleeved inside the fixed sleeve (62). One end of the threaded push rod (63) is movably abutted against the output shaft of the second cylinder (61).
6. The slag removal equipment for rice crust processing according to claim 4, characterized in that: The disassembly and assembly mechanism (7) includes four upper ear plates (701) and a rotating shaft (703) rotatably connected to the top of the lower ear plate (64). The four upper ear plates (701) are all fixedly connected to the outside of the inner filter box (4). The top of the upper ear plate (701) is provided with a slot (705). The top of the rotating shaft (703) is fixedly connected to a rotating plate (704). The top of the rotating plate (704) is fixedly connected to a cylinder (710). The top inner wall of the cylinder (710) is fixedly connected to a compression spring (711). The bottom end of the compression spring (711) is fixedly connected to a sliding plate (709). The bottom of the sliding plate (709) is fixedly connected to a locking rod (708). The locking rod (708) is movably engaged in the slot (705). The top of the sliding plate (709) is fixedly connected to a ball rod (712).
7. The slag removal equipment for rice crust processing according to claim 6, characterized in that: A lower magnet (707) is fixedly connected inside the slot (705), and an upper magnet (706) is fixedly connected to the bottom end of the lever (708). The lower magnet (707) and the upper magnet (706) attract each other.
8. The slag removal equipment for rice crust processing according to claim 6, characterized in that: The top of the lower ear plate (64) is fixedly connected to a bearing (702), and the rotating shaft (703) is fixedly sleeved inside the inner ring of the bearing (702).
9. A slag removal device for rice crust processing according to claim 6, characterized in that: The slide plate (709) is slidably sleeved inside the cylinder (710), and the compression spring (711) is sleeved on the outside of the cue stick (712).
10. A slag removal device for processing rice crust according to claim 1, characterized in that: The bottom side of the frying drum (1) is fixedly connected to an oil outlet pipe (9), and a control valve is provided on the oil outlet pipe (9).