ZPG type disc filter sealing structure
By improving the sealing structure to a surface contact form and using PVC glue and positioning structure, the problem of unstable sealing in ZPG disc filters was solved, achieving higher vacuum and reduced energy consumption.
Patent Information
- Application Number
- CN202423178983.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-23
AI Technical Summary
The existing ZPG disc filter has an unstable sealing structure, which is prone to "air leakage" and makes it difficult to guarantee vacuum, resulting in high power consumption.
The sealing structure adopts a surface contact form, uses cooked rubber instead of raw rubber, and combines plug-in connection and positioning structure to ensure the stability of the sealing structure and the contact area. This includes the design of cylindrical rubber rings and conical rubber rings, with first and second sealing structures respectively set at the connection ends of the filtrate tube and the filter fan.
It improves sealing performance and stability, reduces air leakage, enhances the vacuum level of the filter, and reduces the operating frequency and energy consumption of the vacuum pump.
Smart Images

Figure CN223570201U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to disc filter technical field, and specifically relates to a ZPG type disc filter sealing structure. BACKGROUND
[0002] The filtering area of the ore dressing operation department of Baoshan Mining Company is mainly responsible for the filtration and transportation of iron concentrate, sulfur concentrate and pipeline concentrate. The currently used filter model is ZPG-72 disc filter, which is used in conjunction with a vacuum pump. The sealing between the filter fan and the filtrate pipe adopts a square seat and a rubber ring sealing form.
[0003] The main problems of the above-mentioned prior art are as follows: 1. The rubber ring is made of raw rubber, which has poor toughness and elasticity. After compression deformation, it is not easy to restore the original shape, causing poor contact with the filter fan. 2. The surface is relatively rough and has poor sealing performance. 3. The rubber ring is a conical rubber ring, and the contact between the rubber ring and the filter fan is linear, with small contact area and poor stability. The above reasons cause unstable sealing, which easily causes "wind running" phenomenon, making it difficult to ensure the vacuum degree. During filtration, multiple vacuum pumps need to be operated, and the matching between the filter and the vacuum pump is about 1:1.5, resulting in high power consumption.
[0004] In view of the above factors, a ZPG type disc filter sealing structure is provided to strengthen the stability of the sealing, reduce the "wind running" phenomenon, improve the vacuum degree of the filter during operation, and thus reduce the operation of the vacuum pump and reduce the energy consumption. CONTENT OF THE UTILITY MODEL
[0005] The utility model aims to provide a ZPG type disc filter sealing structure to solve the problems raised in the background.
[0006] The utility model aims to realize the following technical scheme: a ZPG type disc filter sealing structure, comprising a filtrate pipe connecting end and a filter fan connecting end connected to the filtrate pipe connecting end in a detachable manner, a first sealing structure connected to the filtrate pipe connecting end in a detachable manner, and a second sealing structure arranged on the filter fan connecting end and in contact with the first sealing structure.
[0007] The first sealing structure and the second sealing structure are in surface contact.
[0008] The first sealing structure is further provided with a positioning structure and is detachably connected to the filtrate pipe connecting end.
[0009] Further, a base disc for supporting the first sealing structure is fixedly arranged on the filtrate pipe connecting end.
[0010] The detachable connection between the filtrate pipe connecting end and the first sealing structure is a plug-in connection.
[0011] Further, the base disc is welded on the filtrate pipe connecting end, a straight pipe section matched with the filter fan connecting end is welded on the base disc, and the length of the straight pipe section is 10-20 cm.
[0012] Further, the first sealing structure is sleeved on the straight pipe section and is embedded in the accommodating cavity groove fixedly arranged at the bottom of the base disc.
[0013] Further, the positioning structure arranged on the first sealing structure is a positioning core hole uniformly arranged on the bottom surface of the first sealing structure.
[0014] The positioning structure is matched with a positioning core shaft fixedly arranged at the bottom of the accommodating cavity groove.
[0015] Further, the first sealing structure is a columnar rubber ring structure, the columnar rubber ring is raw rubber, and the depth of the accommodating cavity groove is one third of the height of the first sealing structure.
[0016] Further, the second sealing structure is embedded in the filter fan connecting end, and the second sealing structure is provided with a clamping groove.
[0017] The second sealing structure is a conical rubber ring structure, the conical rubber ring structure extends into the filter fan connecting end, the matching surface of the conical rubber ring structure and the first sealing structure is a plane, and the conical rubber ring structure is raw rubber.
[0018] The clamping groove is matched with a clamping surface fixedly arranged on the first sealing structure, and the clamping surface protrudes from the end surface of the first sealing structure.
[0019] Further, the depth of the clamping groove is the same as the height of the clamping surface.
[0020] Compared with the prior art, the utility model has the advantages of:
[0021] The utility model changes the shape of the rubber ring and further changes the contact mode of the rubber ring and the filter fan, the sealing mode is changed from linear contact to surface contact, the contact area is greatly improved, the sealing performance and stability are greatly improved, the material of the rubber ring is improved from raw rubber to cooked rubber, the toughness and elasticity of the rubber ring are improved, the pressure deformation of the pressure strip has the elasticity of restoring the original shape, the contact with the rubber ring can be maintained, and the cooked rubber has a smooth surface and good sealing performance compared with the raw rubber.
[0022] The utility model discloses that the filtrate pipe connecting end is detachably connected with the filter fan connecting end, can be disassembled and replaced in the use state, and the matching ends of the filtrate pipe connecting end and the filter fan connecting end are respectively provided with first sealing structure and second sealing structure two different sealing structures, so that the phenomenon of air leakage during butt joint is reduced.
[0023] The utility model strengthens the stability of sealing, reduces the "run wind" phenomenon, improves the vacuum degree of filter machine operation, further reduces the operation of vacuum pump, reduces the energy consumption. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 It is the connection schematic view of filtrate pipe connecting end and filter fan connecting end of the utility model;
[0025] Figure 2 It is the three-dimensional schematic view of first sealing structure and base disc cooperation of the utility model;
[0026] Figure 3 It is the front view schematic view of the utility model Figure 2 ;
[0027] Figure 4 It is the plane schematic view of the upper positioning structure of first sealing structure of the utility model;
[0028] Figure 5 It is the plane schematic view of the positioning mandrel in accommodating cavity groove of the utility model;
[0029] Figure 6 It is the enlarged schematic view of accommodating cavity groove of the utility model;
[0030] Figure 7 It is the plane schematic view of filter fan connecting end of the utility model;
[0031] Figure 8 It is the enlarged schematic view of second sealing structure of the utility model;
[0032] Figure 9 It is the three-dimensional 1 schematic view of occlusal surface of the utility model. DETAILED DESCRIPTION
[0033] The technical scheme in the embodiments of the utility model will be described clearly and completely in combination with the drawings in the embodiments of the utility model, obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments, based on the embodiments in the utility model, all other embodiments obtained by the ordinary skill in the art without making creative labor belong to the protection scope of the utility model.
[0034] In the description of the utility model, it is necessary to explain that, unless there is explicit provision and limitation, the terms "mounting", "connection" should be understood broadly, for example, can be fixed connection, can be detachable connection, or integrally connected, can be directly connected, or indirectly connected through intermediate medium. For the ordinary skill in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0035] In the description of the utility model, need understanding is, the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and so on indicate the orientation or positional relationship is based on the orientation or positional relationship shown in the drawing, only for the convenience of describing the utility model and simplifying the description, and not indicate or imply that the indicated device or element must have a particular orientation, construct and operate in a particular orientation, therefore it cannot be understood as a limitation on the utility model.
[0036] As shown in Figures 1-9 A kind of ZPG type disc filter sealing structure, including filtrate pipe connecting end 1 and with the filtrate pipe connecting end 1 with detachable way connection filter fan connecting end 2, first sealing structure 3 is detachably connected on the filtrate pipe connecting end 1, the first sealing structure 3 is contacted with the second sealing structure 4 of the filter fan connecting end 2 and cooperates;
[0037] The first sealing structure 3 and second sealing structure 4 are in surface contact form;
[0038] Positioning structure 5 is further provided on the first sealing structure 3 and the filtrate pipe connecting end 1 is detachably connected.
[0039] In order to facilitate disassembly and replacement in use state, the base disc 6 for supporting the first sealing structure 3 is fixedly provided on the filtrate pipe connecting end 1;
[0040] The detachable way connection between the filtrate pipe connecting end 1 and the first sealing structure 3 is plug-in connection.
[0041] In order to facilitate the combination of filtrate pipe connecting end 1 and filter fan connecting end 2 in use state, ensure that filter fan connecting end 2 can better bear force in rotation, the base disc 6 is welded on the filtrate pipe connecting end 1, the straight pipe section 7 matched with the filter fan connecting end 2 is welded on the base disc 6, and the length of the straight pipe section 7 is set to 10-20 centimeters.
[0042] In order to facilitate disassembly and replacement of the first sealing structure 3 in use state, the first sealing structure 3 is fitted on the straight pipe section and embedded in the accommodating cavity groove 8 fixedly provided at the bottom of the base disc 6.
[0043] In use state, the first sealing structure 3 is embedded in the accommodating cavity groove 8.
[0044] The positioning structure 5 provided on the first sealing structure 3 is a positioning core hole uniformly distributed on the bottom surface of the first sealing structure 3.
[0045] The positioning structure 5 cooperates with the positioning core shaft 9 fixedly provided at the bottom of the accommodating cavity groove 8.
[0046] The first sealing structure 3 can be compressed and positioned in use by the cooperation of the positioning structure 5 and the positioning mandrel 9.
[0047] In order to facilitate the compression of the column rubber ring structure in use, the column rubber ring structure is made of cooked glue to improve the toughness and elasticity of the rubber ring, and the pressure deformation of the pressure strip has the elastic force to restore the original shape. Meanwhile, the cooked glue has a smooth surface and good sealing performance compared with raw glue. The first sealing structure 3 is a column rubber ring structure, the column rubber ring is cooked glue, and the depth of the accommodating cavity groove 8 is one third of the height of the first sealing structure 3.
[0048] In order to facilitate better sealing effect in use, reduce the "wind running" phenomenon, and improve the vacuum degree of the filter machine in operation, the second sealing structure 4 is embedded on the filter fan connecting end 2, and the second sealing structure 4 is provided with a clamping groove 10.
[0049] The clamping groove 10 cooperates with a clamping surface 11 fixedly arranged on the first sealing structure 3, and the clamping surface 11 protrudes from the end surface of the first sealing structure 3.
[0050] The second sealing structure 4 is a columnar rubber ring structure, the columnar rubber ring structure extends into the filter fan connecting end 2, the cooperation surface of the columnar rubber ring structure and the first sealing structure 3 is a plane, and the columnar rubber ring structure is cooked glue.
[0051] The depth of the clamping groove 10 is the same as the height of the clamping surface 11.
[0052] It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims involved.
[0053] In addition, it should be understood that although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A ZPG-type disc filter sealing structure, characterized by: The filter tube connecting end (1) is detachably connected with the first sealing structure (3), and the first sealing structure (3) is in contact with the second sealing structure (4) arranged on the filter fan connecting end (2). The first sealing structure (3) and the second sealing structure (4) are in surface contact. The first sealing structure (3) is further provided with a positioning structure (5) detachably connected with the filter tube connecting end (1).
2. The ZPG disc filter seal structure of claim 1, wherein: The filter tube connecting end (1) is fixedly provided with a base disc (6) for supporting the first sealing structure (3). The detachable connection between the filter tube connecting end (1) and the first sealing structure (3) is a plug-in connection.
3. The ZPG disc filter seal arrangement of claim 2, wherein: The base disc (6) is welded to the filter tube connecting end (1), and a straight pipe segment (7) matched with the filter fan connecting end (2) is welded to the base disc (6), and the length of the straight pipe segment (7) is 10-20 cm.
4. The ZPG disc filter seal arrangement of claim 3, wherein: The first sealing structure (3) is sleeved on the straight pipe segment and embedded in a receiving cavity groove (8) fixedly arranged at the bottom of the base disc (6).
5. The ZPG disc filter seal arrangement of claim 4, wherein: The positioning structure (5) arranged on the first sealing structure (3) is a positioning core hole uniformly distributed on the bottom surface of the first sealing structure (3). The positioning structure (5) is matched with a positioning core shaft (9) fixedly arranged at the bottom of the receiving cavity groove (8).
6. The ZPG disc filter seal arrangement of claim 5, wherein: The first sealing structure (3) is a cylindrical rubber ring structure, the cylindrical rubber ring is rubber, and the depth of the receiving cavity groove (8) is one third of the height of the first sealing structure (3).
7. The ZPG disc filter seal arrangement of claim 6, wherein: The second sealing structure (4) is embedded in the filter fan connecting end (2), and the second sealing structure (4) is provided with a clamping groove (10). The clamping groove (10) is matched with a clamping surface (11) fixedly arranged on the first sealing structure (3), and the clamping surface (11) protrudes from the end surface of the first sealing structure (3). The second sealing structure (4) is a vertebral rubber ring structure, the vertebral rubber ring structure extends into the filter fan connecting end (2), the matching surface of the vertebral rubber ring structure and the first sealing structure (3) is a plane, and the vertebral rubber ring structure is rubber.
8. The ZPG disc filter seal arrangement of claim 7, wherein: The depth of the clamping groove (10) is the same as the height of the clamping surface (11).