Dye mixing device
By designing the dispersion tube and stirring blade structure in the dye mixing device, the problems of incomplete dye mixing and impurity accumulation were solved, achieving uniform spraying and full mixing of dyes, thus improving dyeing quality and efficiency.
Patent Information
- Application Number
- CN202423109582.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-17
AI Technical Summary
Existing dye mixing devices are prone to color deviation and impurity accumulation when mixing is incomplete, resulting in poor dyeing quality, and the mixing process is time-consuming and labor-intensive.
A dye mixing device was designed, comprising a mixing cylinder, a dissolving tank, and stirring blades. The dissolving tank and stirring blades are connected at their lower ends, and the mixing cylinder is also connected at its lower end. A first motor for driving the stirring blades to rotate is connected to the lower end of the mixing cylinder. An air-raid shelter, a first inlet pipe, and a discharge pipe are connected to the outer side of the mixing cylinder. A spiral blade is movably connected inside the dissolving tank, and a second motor for driving the spiral blades to rotate is connected to the side of the dissolving tank. A second inlet pipe and a second discharge pipe are connected to the outer side of the dissolving tank. The dispersing pipe includes a ring pipe, a branch pipe connected to the dissolving tank in the center of the ring pipe, and a branch pipe connected below the ring pipe. Spray holes are connected to the outer surface of the branch pipe.
The design of the dispersion tube and stirring blades enables uniform spraying and thorough mixing of the dye and solution, improving mixing efficiency, avoiding the mixing of dye particles and impurities, and ensuring dyeing quality.
Smart Images
Figure CN223570550U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to dye mixing technical field, concretely relates to a dye mixing device. BACKGROUND
[0002] Textile in the process of processing production generally needs to carry out dyeing treatment to the cloth face, and the color mixing of dye is especially important during dyeing processing, and the incomplete mixing of dye particles is prone to cause the deviation of dyeing color, and it is difficult to reach the color standard required by cloth face dyeing, which greatly influences the cloth face dyeing quality, and the problem of insufficient mixing is also prone to cause the accumulation of dye particles or impurities in the dyeing solution on the cloth face, which greatly influences the printing and dyeing effect after cloth face dyeing, so that the conventional dye stirring barrel not only needs long time mixing and stirring, time and energy consumption during the mixing and stirring of dye, but also is prone to cause the problem of poor dyeing quality, which influences the cloth face dyeing effect. SUMMARY
[0003] The utility model mainly solves the technical problem of prior art, thereby provides a dye mixing device that effectively avoids the mixing of dye particles or impurities, effectively improves the dye stirring effect and mixing sufficiency, and improves the dye mixing efficiency.
[0004] The utility model relates to a dye mixing device, including mixing cylinder, and the dissolving tank connected in the upper of mixing cylinder, the upper of mixing cylinder inside is provided with the dispersing pipe that links to each other with dissolving tank, the lower of mixing cylinder inside is movably connected with the stirring vane, the lower of mixing cylinder is connected with the first motor for driving the stirring vane rotation, and the outside of mixing cylinder is connected with the human defense hole, first liquid inlet pipe and discharge pipe, the inside of dissolving tank is movably connected with spiral blade, and the side of dissolving tank is connected with the second motor for driving spiral blade rotation, and the outside of dissolving tank is connected with second liquid inlet pipe and second feed pipe, the dispersing pipe includes ring pipe, the central communication of ring pipe has the branch pipe that links to each other with dissolving tank, and the branch pipe is connected in the lower of ring pipe, and the outer surface of branch pipe is connected with the injection hole.
[0005] As preferred, the ring pipe is provided with two or more than two, and the adjacent two ring pipes are connected with the pipe, and the lower end of each ring pipe is connected with the branch pipe, and the outside of each branch pipe is connected with two or more than two injection holes, and the injection holes are evenly distributed on the outside of branch pipe, so that the dye liquor in the dye is distributed into the branch pipe through the ring pipe, and is sprayed and discharged through the injection hole connected on the surface of branch pipe, so that the dye liquor can be evenly sprayed into the mixing cylinder.
[0006] As preferred, the central part of the stirring blade is connected with a support rod, the upper part of the support rod is connected with a bifurcated rod, the lower part of the support rod is connected with a flow guide, the central part of the flow guide is provided with a flow channel, the dye solution sprayed by the bifurcated rod is stirred and mixed, the flow channel is used for the flow of the solution in the mixing cylinder, the flow guide is used for the mixing and guiding of the dye solution and the solvent, thereby improving the mixing effect of the dye solution, and the support rod is used for the molding and strengthening of the stirring blade.
[0007] As preferred, the bifurcated rod is provided with two or more rods and is staggered with the branch pipes, the lower part of the adjacent two bifurcated rods is connected with a flow distribution plate, the lower part of the stirring blade is connected with a driving shaft driven by the first motor, so that the dye solution sprayed in the branch pipe is directly in the solution and located in the central part of the bifurcated rod, the first motor drives the rotation of the stirring blade to rotate the bifurcated rod, so as to quickly mix and stir the dye solution by the bifurcated rod, the flow distribution plate is used for the guiding flow of the mixing direction of the dye solution, and the flow guide at the lower part of the stirring blade is used for the secondary stirring and mixing effect of the dye solution.
[0008] As preferred, the civil air defense hole is arranged above the mixing cylinder, the first liquid inlet pipe is arranged above the side of the mixing cylinder, the discharge pipe is arranged below the mixing cylinder, and the second liquid inlet pipe and the second feed pipe are arranged above the dissolving tank, so that the producer can enter the mixing cylinder through the civil air defense hole for maintenance, the liquid can enter the mixing cylinder through the first liquid inlet pipe, the mixed dye solution can be discharged through the discharge pipe, and the dye and the solution can be discharged into the dissolving tank through the second feed pipe and the second liquid inlet pipe for preliminary mixing and stirring, so as to completely mix in the mixing cylinder.
[0009] As preferred, the lower part of the dissolving tank is communicated with a first main pipe, a screen is arranged between the first main pipe and the dissolving tank, the lower end of the first main pipe is communicated with a branch pipe, a booster pump is arranged at the connection between the first main pipe and the branch pipe, a second main pipe is arranged in the central part of the first main pipe, and a stop valve is arranged at the connection between the first main pipe and the second main pipe, so that the mixed dye solution in the dissolving tank can be discharged through the first main pipe, the molten dye in the dissolving tank is isolated through the screen, the preliminarily dissolved and mixed dye solution can be discharged into the booster pump through the first main pipe and sprayed into the branch pipe through the booster pump, the second main pipe is used for discharging the sewage for cleaning the inside of the dissolving tank, the stop valve is used for controlling whether the first main pipe and the second main pipe are communicated or not, and the stop valve can be a three-way ball valve.
[0010] As preferred, the second liquid inlet pipe and the second feed pipe are respectively arranged at a side far away from the first main pipe, both ends of the helical blade are connected with a rotating shaft which is movably connected with the dissolving tank, a bearing and a sealing ring are arranged between the rotating shaft and the dissolving tank, so that the dye and the solution can be introduced into one side of the dissolving tank through the second feed pipe and the second liquid inlet pipe respectively, the rotating shaft drives the rotation of the helical blade to mix and stir the dye and the solution in the dissolving tank, and the arrangement of the bearing and the sealing ring facilitates the rotation of the rotating shaft in the dissolving tank and increases the sealing effect between the rotating shaft and the dissolving tank.
[0011] As preferred, the upper side of the civil air defense hole is detachably connected with a cover plate, and the diameter of the civil air defense hole is greater than 75 cm, so that the producer can enter the mixing cylinder through the civil air defense hole and seal the civil air defense hole through the cover plate.
[0012] The dye and the solution can be preliminarily mixed and stirred by the helical blade in the dissolving tank, the new dye solution is introduced into the mixing cylinder through the branch pipe, the dye particles can be isolated by the screen in the first main pipe below the dissolving tank, the possibility of mixing the undissolved particles or impurities of the dye into the mixing cylinder is effectively avoided, and then the mixing effect of the dye in the mixing cylinder is facilitated; the preliminarily mixed and dissolved dye solution is introduced into the dispersion pipe through the booster pump and is uniformly sprayed into the mixing cylinder through the branch pipe below the dispersion pipe, so that the dye solution can be fully and uniformly sprayed and distributed into the solvent in the center of the mixing cylinder, the dye solution is quickly mixed and stirred by the stirring blade in the mixing cylinder, the mutual mixing of the dye solution introduced by the dissolving tank and other dye solutions or solvents introduced into the mixing cylinder through the first liquid inlet pipe is effectively improved, the mixing thoroughness and the stirring effect of the dye solution are effectively improved, the staggered mixing of the dye solution and the solvent is facilitated by the bifurcated rod above the stirring blade, the flow guide piece and the flow channel are arranged to further facilitate the dispersion and flow guide of the dye solution, the mixing effect of the dye solution and the solvent is improved, the dye solution is mixed into the solvent, and the mixing efficiency of the dye is effectively improved. BRIEF DESCRIPTION OF DRAWINGS
[0013] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed to be used in the following embodiment or prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and those skilled in the art can obtain other drawings according to these drawings without creating any creative labor.
[0014] Figure 1 It is a whole structure schematic view of the dye mixing device.
[0015] Figure 2A structure diagram of a dispersing pipe in the dye mixing device.
[0016] Figure 3 A structure diagram of a stirring blade in the dye mixing device.
[0017] Figure 4 For Figure 1 A local enlarged view of A. DETAILED DESCRIPTION
[0018] The preferred embodiments of the present application will be described in detail below with reference to the drawings, so that the advantages and features of the present application can be more easily understood by those skilled in the art, and the protection scope of the present application can be more clearly defined.
[0019] As Figures 1 to 4 indicated in a kind of dye mixing device, including mixing cylinder 1, and the dissolving tank 2 of connection in the upper portion of mixing cylinder 1, the upper portion in the inside of mixing cylinder 1 is provided with the dispersing pipe 4 being connected with dissolving tank 2, the lower portion in the inside of mixing cylinder 1 is movably connected with stirring blade 3, the lower portion of mixing cylinder 1 is connected with the first motor 11 for driving stirring blade 3 rotation, and the outside of mixing cylinder 1 is communicated with the first liquid inlet pipe 12 and the discharge pipe 13, the inside of dissolving tank 2 is movably connected with spiral blade 22, the side of dissolving tank 2 is connected with the second motor 21 for driving spiral blade 22 rotation, the outside of dissolving tank 2 is communicated with the second liquid inlet pipe 24 and the second feed pipe 23, the dispersing pipe 4 includes ring pipe 42, the ring pipe 42 central communication has with the branch pipe 41 being connected with dissolving tank 2, and the branch pipe 44 being communicated in the lower portion of ring pipe 42, the outer surface of branch pipe 44 is communicated with injection hole 45.
[0020] The ring pipe 42 is provided with two or more, and the adjacent two ring pipes 42 are communicated with pipe 43, the lower end of each ring pipe 42 is communicated with branch pipe 44, the outside of each branch pipe 44 is communicated with two or more injection holes 45, the injection holes 45 are evenly distributed on the outside of branch pipe 44, so as to distribute the dye liquor in the dye to branch pipe 44 by ring pipe 42, and be ejected by the injection hole 45 communicated on the surface of branch pipe 44, so as to evenly spray the dye liquor into mixing cylinder 1.
[0021] The central stirring blade 3 is connected with support rod 33, the upper portion of support rod 33 is connected with bifurcated rod 31, the lower portion of support rod 33 is connected with guide vane 34, the central portion of guide vane 34 is provided with flow channel 35, the dye liquor ejected by dispersing pipe 4 is mixed by stirring blade 3 upper bifurcated rod 31, and the flow of solution in mixing cylinder 1 is mixed by flow channel 35, the mixing of dye liquor and solvent is guided by guide vane 34, thereby improving the mixing effect of dye liquor, and the setting of support rod 33 facilitates the shaping and strengthening of stirring blade 3.
[0022] The bifurcated rods 31 are arranged in an interlaced manner with the branch pipes 44, and the lower parts of adjacent two bifurcated rods 31 are connected with a flow distribution plate 32, and the lower part of the stirring blade 3 is connected with a driving shaft 36 which is drivingly connected with the first motor 11, so that the dye solution injected in the branch pipes 44 is directly in the solution and located in the center of the bifurcated rods 31, and the rotation of the stirring blade 3 driven by the first motor 11 enables the bifurcated rods 31 to rotate, so as to quickly mix and stir the dye solution by the bifurcated rods 31, and the flow distribution plate 32 is arranged to guide the mixing direction of the dye solution, so as to realize the secondary mixing and stirring effect of the dye solution by the flow guide vane 34 below the stirring blade 3.
[0023] The civil air defense hole 14 is arranged above the mixing cylinder 1, the first liquid inlet pipe 12 is arranged above the side of the mixing cylinder 1, the discharge pipe 13 is arranged below the mixing cylinder 1, and the second liquid inlet pipe 24 and the second liquid inlet pipe 23 are respectively arranged above the dissolving tank 2, so that the producer can enter the mixing cylinder 1 through the civil air defense hole 14 for maintenance, the liquid can enter the mixing cylinder 1 through the first liquid inlet pipe 12, the mixed dye solution can be discharged through the discharge pipe 13, and the second liquid inlet pipe 23 and the second liquid inlet pipe 24 can discharge the dye and the solution into the dissolving tank 2 for preliminary mixing and stirring, so as to realize complete mixing in the mixing cylinder 1.
[0024] The lower part of the dissolving tank 2 is communicated with the first main pipe 51, and the first main pipe 51 and the dissolving tank 2 are provided with a screen 25, the lower end of the first main pipe 51 is communicated with the branch pipe 41, and the connection between the first main pipe 51 and the branch pipe 41 is provided with a booster pump 5, the center of the first main pipe 51 is communicated with the second main pipe 53, and the connection between the first main pipe 51 and the second main pipe 53 is provided with a stop valve 52, so that the mixed dye solution in the dissolving tank 2 can be discharged through the first main pipe 51, and the dissolved dye in the dissolving tank 2 is isolated by the screen 25, the preliminarily dissolved and mixed dye solution can be discharged into the booster pump 5 through the first main pipe 51, and then injected into the branch pipe 41 through the booster pump 5, and the second main pipe 53 is arranged to discharge the sewage for cleaning the inside of the dissolving tank 2, the stop valve 52 is arranged to control whether the first main pipe 51 and the second main pipe 53 are communicated or not, and the stop valve 52 can be a three-way ball valve.
[0025] The second liquid inlet pipe 24 and the second feed pipe 23 are arranged on the side away from the first main pipe 51, and the two ends of the helical blade 22 are connected with a rotating shaft (not labeled) which is movably connected with the dissolving tank 2, and a bearing (not labeled) and a sealing ring (not labeled) are arranged between the rotating shaft and the dissolving tank 2, so that the dye and the solution can be introduced into one side of the dissolving tank 2 through the second feed pipe 23 and the second liquid inlet pipe 24 respectively, the rotating shaft drives the rotation of the helical blade 22 to mix and stir the dye and the solution in the dissolving tank 2, and the arrangement of the bearing and the sealing ring facilitates the rotation of the rotating shaft in the dissolving tank 2 and increases the sealing effect between the rotating shaft and the dissolving tank.
[0026] The manhole 14 is detachably connected with a cover plate, and the diameter of the manhole 14 is greater than 75 cm, so that the producer can enter the mixing barrel 1 through the manhole 14 and seal the manhole 14 through the cover plate 141.
[0027] The dye mixing device can separately melt and mix the dye solution and the solvent, the dye and the solvent can be introduced into the dissolving tank 2 through the second feed pipe 23 and the second liquid inlet pipe 24 respectively, the second motor 21 drives the helical blade 22 to preliminarily melt and mix the dye and the solvent in the dissolving tank 2, and the melt-mixed dye solution is discharged through the first main pipe 51, the unmelted particles or impurities are isolated through the screen 25 below the dissolving tank 2, the melted dye solution is introduced into the booster pump 5 and discharged into the branch pipe 41, is evenly divided through the ring pipe 42 connected with the branch pipe 41, and is sprayed to the center of the mixing barrel 1 through the branch pipe 44 and the injection hole 45 connected below the ring pipe 42; and the additional dye solution or solvent can be introduced into the mixing barrel 1 through the first liquid inlet pipe 12, the rotation of the stirring blade 3 driven by the first motor 11 is used for fully mixing the dye solution melted by the dissolving tank 2 and the other dye solution or solvent introduced by the first liquid inlet pipe 12, and the completely mixed dye solution is discharged through the discharge pipe 13.
[0028] The utility model discloses beneficial effect is: because the upper portion of mixed cylinder is linked with the dissolving jar, makes dye and solution can carry out the preliminary mixing and stirring through the spiral blade in the dissolving jar, forms the new dyestuff and is guided into the mixed cylinder through the branch pipe, simultaneously, dye particle can be isolated through the screen in the first main pipe below the dissolving jar, effectively avoids the possibility that dye undissolved particle or impurity foreign matter mixes into the inside of mixed cylinder, and then the mixing effect of dye of mixed cylinder is convenient, simultaneously, the dyestuff of preliminary mixed dissolving is guided into the dispersion pipe through the booster pump, and is evenly sprayed into the mixed cylinder through the branch pipe below the dispersion pipe, makes the dyestuff can be fully evenly sprayed distribution to the solvent in the centre of mixed cylinder, so as to carry out the quick mixing and stirring of dyestuff through the stirring blade in the mixed cylinder, effectively improves the mutual mixing of dyestuff guided into the dissolving jar and other dyestuff or solvent through the first liquid inlet pipe and enters the mixed cylinder, effectively improves the mixing fullness and stirring effect of dyestuff, and the setting of bifurcation rod above the stirring blade is convenient for the staggered mixing of dyestuff and solvent, and the setting of flow guide vane and flow passage further facilitates the dispersion and flow guide of dyestuff, improves the mixing effect of dyestuff and solvent, is convenient for the mixing of dyestuff into the solvent, effectively improves the mixing efficiency of dye.
[0029] The above is only the specific implementation of the utility model, but the protection scope of the utility model is not limited to this, and any change or replacement without creative labor should be covered in the protection scope of the utility model. Therefore, the protection scope of the utility model should be limited to the protection scope defined in the claims.
Claims
1. A dye mixing apparatus, characterized by: The utility model provides a mixing device, which comprises a mixing cylinder, a dissolving tank connected above the mixing cylinder, a dispersing pipe arranged in the upper part of the mixing cylinder and communicated with the dissolving tank, a stirring blade movably connected to the lower part of the mixing cylinder, a first motor connected to the lower part of the mixing cylinder and used for driving the stirring blade to rotate, a human defense hole, a first liquid inlet pipe and a discharge pipe communicated with the outer side of the mixing cylinder, a spiral blade movably connected to the inside of the dissolving tank, a second motor connected to the side of the dissolving tank and used for driving the spiral blade to rotate, a second liquid inlet pipe and a second feed pipe communicated with the outer side of the dissolving tank, the dispersing pipe comprises a ring pipe, a branch pipe communicated with the ring pipe and a sub-pipe communicated below the ring pipe, and the outer surface of the branch pipe is provided with a plurality of spray holes.
2. A dye mixing apparatus as claimed in claim 1, wherein: The ring pipe is provided with two or more than two ring pipes, and a through pipe is arranged between the adjacent two ring pipes; the lower end of each ring pipe is communicated with a branch pipe, and the outer side of each branch pipe is communicated with two or more than two spray holes; and the spray holes are uniformly distributed on the outer side of the branch pipe.
3. A dye mixing apparatus as claimed in claim 2, wherein: The stirring blade is provided with a support rod, a bifurcated rod connected to the upper part of the support rod and a guide vane connected to the lower part of the support rod, and the central part of the guide vane is provided with a flow channel.
4. A dye mixing apparatus as claimed in claim 3, wherein: The bifurcated rod is provided with two or more than two bifurcated rods and is arranged in an interlaced manner with the branch pipe; the lower part of the adjacent two bifurcated rods is connected with a flow distribution plate; and the lower part of the stirring blade is connected with a driving shaft in transmission connection with the first motor.
5. A dye mixing apparatus as claimed in any one of claims 1 to 4, wherein: The human defense hole is arranged above the mixing cylinder; the first liquid inlet pipe is arranged above the side of the mixing cylinder; the discharge pipe is arranged below the mixing cylinder; and the second liquid inlet pipe and the second feed pipe are arranged above the dissolving tank respectively.
6. A dye mixing apparatus as claimed in claim 5, wherein: The lower part of the dissolving tank is communicated with a first main pipe, a screen is arranged between the first main pipe and the dissolving tank, the lower end of the first main pipe is communicated with the sub-pipe, a booster pump is arranged at the connection position of the first main pipe and the sub-pipe, the central part of the first main pipe is communicated with a second main pipe, and a stop valve is arranged at the connection position of the first main pipe and the second main pipe.
7. A dye mixing apparatus as claimed in claim 6, wherein: The second liquid inlet pipe and the second feed pipe are arranged on the sides away from the first main pipe respectively; the two ends of the spiral blade are connected with a rotating shaft movably connected with the dissolving tank; and a bearing and a sealing ring are arranged between the rotating shaft and the dissolving tank.
8. The dye mixing device of claim 5, wherein: The upper part of the human defense hole is detachably connected with a cover plate, and the diameter of the human defense hole is greater than 75 cm.