Semi-automatic metal particle batching system

Abstract

The utility model provides a semi-automatic metal particle batching system. The semi-automatic metal particle batching system comprises a frame body, and a material storage device, a quick feeding mechanism, a manual feeding operation table, a weight detection feeding mechanism, a finished product charging barrel and a control system which are arranged on the frame body. The control system is used for controlling the rapid feeding mechanism to rapidly discharge the metal particles in the storage device to the weight detection feeding mechanism, and when the weight of the materials in the weight detection feeding mechanism reaches the preset percentage of the weight of the needed materials, the control system controls the rapid discharging mechanism to stop discharging. And then an operator manually picks the materials from the manual feeding operation table into the weight detecting and feeding mechanism, and feeding is stopped until the weight of the materials in the weight detecting and feeding mechanism is the required weight of the materials. And then the weight checking and feeding mechanism discharges the materials into a finished product charging barrel. According to the semi-automatic metal particle batching system provided by the utility model, an operator can select the metal particles with proper particle sizes according to the weight of the material and place the metal particles into the weight detection feeding mechanism, so that the batching precision is ensured to the greatest extent.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of automation production and detection, especially relates to a semi -automatic metal particle's batching system. BACKGROUND

[0002] In the industrial field such as metal batching processing and casting, accurate metal particle batching is the key link to guarantee product quality and performance. The traditional batching mode often relies on manual operation, and there are many problems, such as low batching precision, low efficiency, large error and difficult to control.

[0003] With the continuous improvement of industrial automation level, although some automatic batching systems appear, there are still some deficiencies when aiming at special materials such as special-shaped metal particles. For example, at the end of discharging, due to the different sizes of metal particles, and the random falling of metal particles of different sizes, the final material quality cannot be accurately reached the required weight, which affects the batching precision. UTILITY MODEL CONTENTS

[0004] The utility model aims at at least one of the technical problems existing in the prior art. Therefore, the utility model provides a semi-automatic metal particle batching system, which aims at solving the problem of insufficient batching precision of automatic metal particle batching system in related technology.

[0005] The utility model provides a semi-automatic metal particle batching system, which comprises a frame body, a storage device, a quick feeding mechanism, a manual feeding operation table, a weight checking and feeding mechanism, a finished product material cylinder and a control system arranged on the frame body, wherein:

[0006] The quick feeding mechanism is arranged between the storage device and the weight checking and feeding mechanism, the finished product material cylinder is arranged below the weight checking and feeding mechanism, the manual feeding operation table is arranged on one side of the weight checking and feeding mechanism, and the quick feeding mechanism, the storage device and the weight checking and feeding mechanism are all in communication connection with the control system.

[0007] According to the semi-automatic metal particle batching system provided by the utility model, the storage device comprises a storage hopper and a first weighing module, the first weighing module is arranged between the storage hopper and the frame body, and the first weighing module is in communication connection with the control system.

[0008] According to the semi-automatic metal particle batching system, the quick feeding mechanism comprises a linear push-pull feeder and a vibrating distributor, the feeding end of the linear push-pull feeder is connected with the discharge port of the storage hopper, the feeding end of the vibrating distributor is connected with the discharge end of the linear push-pull feeder, the discharge end of the vibrating distributor is connected with the feeding end of the weight-checking feeder, and the linear push-pull feeder and the vibrating distributor are both in communication connection with the control system.

[0009] According to the semi-automatic metal particle batching system, the manual feeding operation table is provided with a storage bin.

[0010] According to the semi-automatic metal particle batching system, a first standing platform is arranged on the frame body, and the first standing platform is arranged on one side of the storage device.

[0011] According to the semi-automatic metal particle batching system, a second standing platform is further arranged on the frame body, and the second standing platform is arranged on one side of the manual feeding operation table.

[0012] According to the semi-automatic metal particle batching system, the weight-checking feeder mechanism comprises a first weight-checking feeder and a second weight-checking feeder, the feeding end of the first weight-checking feeder is connected with the discharge end of the quick feeding mechanism, the feeding end of the second weight-checking feeder is connected with the discharge end of the first weight-checking feeder, and the finished product cylinder is arranged below the discharge end of the second weight-checking feeder.

[0013] According to the semi-automatic metal particle batching system, the first weight-checking feeder comprises a first turnover feeder and a second weighing module, the second weighing module is arranged between the first turnover feeder and the frame body, and the first turnover feeder and the second weighing module are both in communication connection with the control system.

[0014] The second weight-checking feeder comprises a second turnover feeder and a third weighing module, the third weighing module is arranged between the second turnover feeder and the frame body, and the second turnover feeder and the third weighing module are both in communication connection with the control system.

[0015] The feeding end of the first turnover mechanism is located below the discharge end of the quick feeding mechanism, the feeding end of the second turnover feeder is located below the discharge end of the first turnover feeder mechanism, and the finished product cylinder is arranged below the discharge end of the second turnover feeder.

[0016] According to the semi-automatic metal particle batching system, the control system comprises a PLC.

[0017] According to the semi-automatic metal particle batching system, the hoisting mechanism can at least move to the upper side of the storage device.

[0018] The semi-automatic metal particle batching system has the following advantages:

[0019] The semi-automatic metal particle batching system comprises a frame body, a storage device, a rapid feeding mechanism, a manual feeding operation table, a weight-checking feeding mechanism, a finished product cylinder and a control system. The rapid feeding mechanism is arranged between the storage device and the weight-checking feeding mechanism, the manual feeding operation table is arranged on one side of the weight-checking feeding mechanism, the finished product cylinder is arranged below a discharge port of the weight-checking feeding mechanism, and the storage device, the rapid feeding mechanism and the weight-checking feeding mechanism are in communication connection with the control system. In the batching process, the storage device stores metal particles, and the control system can be used to obtain the material level of the metal particles in the storage device. The control system is used to control the rapid feeding mechanism to rapidly discharge the metal particles to the weight-checking feeding mechanism, and the rapid feeding mechanism is stopped when the control system detects that the weight of the material in the weight-checking feeding mechanism reaches a preset percentage of the required material weight. Then, an operator manually picks and takes the material from the manual feeding operation table and puts the material into the weight-checking feeding mechanism until the control system detects that the weight of the material in the weight-checking feeding mechanism is the required material weight. Then, the weight-checking feeding mechanism discharges the material into the finished product cylinder. The semi-automatic metal particle batching system can discharge the material through the rapid feeding mechanism until the preset percentage to ensure the batching efficiency, and then discharge the material to 100% through the manual picking method. In the process of manual picking, the operator can select metal particles with a suitable particle size according to the weight of the required material and put the metal particles into the weight-checking feeding mechanism to maximize the batching accuracy, thereby solving the problem of insufficient batching accuracy caused by the random discharging method in the related art. BRIEF DESCRIPTION OF DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are some embodiments of the present application, and those skilled in the art can also obtain other drawings according to these drawings without creative labor.

[0021] Fig. 1 is a structural schematic view of the semi-automatic metal particle batching system provided by an embodiment of the present application;

[0022] Fig. 2 is a structural schematic view of the linear push-pull feeder provided by an embodiment of the present application;

[0023] Fig. 3 is a structural schematic view of the first and second weight-checking feeders provided by an embodiment of the present application;

[0024] Fig. 4 is a structural schematic view of the vibrating material distributor provided by an embodiment of the present application.

[0025] Reference signs:

[0026] 100: frame body; 110: first standing platform; 120: second standing platform; 200: manual feeding operation table; 300: finished product material cylinder; 410: storage hopper; 420: first weighing module; 510: linear push-pull feeder; 520: vibrating material distributor; 610: first weight-checking feeder; 620: second weight-checking feeder; 700: hoisting mechanism. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical scheme and advantages of the present application clearer, the technical scheme of the present application will be described clearly and completely below in combination with the drawings in the present application. Obviously, the described embodiments are some embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the present application.

[0028] In the description of the present application, it should be understood that the orientations or positional relationships indicated by the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like are the orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0029] In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise specifically limited.

[0030] In the utility model, unless another definite provision and limitation, the term " install ", " link ", " connect ", " fixed " and so on term should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or be integrated; can be mechanical connection, also can be communication connection; can be direct connection, also can be indirectly connected through intermediate medium, can be the communication or the interaction of two elements of two elements inside. For ordinary skilled in the art, can understand the concrete meaning of the above-mentioned term in the utility model according to specific circumstances.

[0031] In the utility model, unless another definite provision and limitation, first feature is " on " or " under " second feature, can be that first and second features directly contact, or first and second features indirectly contact through intermediate medium. Moreover, first feature " above ", " over " and " on " second feature, can be that first feature is directly above or obliquely above second feature, or just indicates that the horizontal height of first feature is higher than second feature. First feature " below ", " under " and " on " second feature, can be that first feature is directly below or obliquely below second feature, or just indicates that the horizontal height of first feature is less than second feature.

[0032] In the description of the specification, the description of the reference term " one embodiment ", " some embodiments ", " example ", " specific example " or " some examples " means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are contained in at least one embodiment or example of the utility model. In the specification, the illustrative description of the above-mentioned term does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable way. In addition, the skilled in the art can combine and combine the different embodiments or examples described in the specification and the features of different embodiments or examples without contradicting each other.

[0033] The utility model provides a semi -automatic metal particle's batching system, including frame body and setting on frame body's storage device, quick feeding mechanism, manual feeding operation platform, check heavy feeding mechanism, finished product material cylinder and control system. Quick feeding mechanism sets up between storage device and check heavy feeding mechanism, manual feeding operation platform sets up at one side of check heavy feeding mechanism, finished product material cylinder sets up below the discharge port of check heavy feeding mechanism, and storage device, quick feeding mechanism and check heavy feeding mechanism all are connected with control system communication. In the batching process, the storage device stores metal particles, and the control system can be used to obtain the level of the metal particles in the storage device. The control system is used for controlling the quick feeding mechanism to quickly discharge the metal particles to the check heavy feeding mechanism. When the control system detects that the weight of the material in the check heavy feeding mechanism reaches the preset percentage of the required material weight, the quick feeding mechanism stops discharging. Then the operator manually picks up the material from the manual feeding operation platform and puts the material into the check heavy feeding mechanism until the control system detects that the weight of the material in the check heavy feeding mechanism is the required material weight. Then the check heavy feeding mechanism discharges the material into the finished product material cylinder. The semi-automatic metal particle batching system provided by the utility model can discharge through the quick feeding mechanism until the preset percentage to ensure the batching efficiency, and then discharge to 100% through manual picking. During the manual picking process, the operator can select metal particles of appropriate particle size to place into the check heavy feeding mechanism according to the weight of the required material to maximize the batching accuracy, solving the problem of insufficient batching accuracy caused by random discharging in related technologies.

[0034] The semi-automatic metal particle batching system of the utility model will be described below. Figs. 1 to 4 The semi-automatic metal particle batching system of the utility model will be described below.

[0035] The embodiment of the utility model provides a semi -automatic metal particle's batching system, including frame body 100, storage device, quick feeding mechanism, manual feeding operation platform 200, check heavy feeding mechanism, finished product material cylinder 300 and control system.

[0036] The storage device is arranged on the frame body 100 and located at the upper position of the frame body 100. The feeding port of the storage device faces upward, and the discharge port faces downward. The storage device is used for storing metal particles. The storage device is connected with the control system in communication. The control system is used for obtaining the level information of the storage device. The operator can supplement the storage device in time according to the level information.

[0037] The quick feeding mechanism is arranged on the frame body 100 and located below the storage device. The feeding end of the quick feeding mechanism is located below the discharge port of the storage device to receive the metal particle material discharged from the storage device. The quick feeding mechanism is connected with the control system in communication. The control system can control the start-stop and feeding speed of the quick feeding mechanism.

[0038] The check-weighing feeding mechanism is arranged on the frame 100 and below the rapid feeding mechanism, and the feeding end of the check-weighing feeding mechanism is below the discharging end of the rapid feeding mechanism to receive the metal particle material discharged by the rapid feeding mechanism. Meanwhile, the check-weighing mechanism is in communication connection with the control system, and the control system can be used to acquire the weight of the material in the check-weighing feeding mechanism and control the start and stop of the rapid feeding mechanism and the feeding speed according to the weight.

[0039] The finished product cylinder 300 is arranged on the frame 100 and below the discharging end of the check-weighing feeding mechanism, and the control system is used to control the check-weighing feeding mechanism to discharge the material into the finished product cylinder 300 when the weight of the material in the check-weighing feeding mechanism reaches the required weight.

[0040] The manual feeding operation table 200 is arranged on the frame 100 and on one side of the check-weighing feeding mechanism, and the metal particle material is placed on the manual feeding operation table 200, and the operator can pick the material here and put the material into the check-weighing feeding mechanism.

[0041] The working process of the batching system is as follows:

[0042] The control system receives the preset weight information of the required material weight, controls the rapid feeding mechanism to start, the rapid feeding mechanism guides the material in the storage device into the check-weighing feeding mechanism, the control system acquires the weight of the material in the check-weighing feeding mechanism in real time, and when the weight of the material in the check-weighing feeding mechanism reaches ninety percent of the preset weight, the control system controls the rapid feeding mechanism to stop feeding. At this time, the operator picks the metal particles of the appropriate weight at the manual feeding operation table 200 and puts the metal particles into the check-weighing feeding mechanism, observes the weight of the material in the check-weighing feeding mechanism displayed on the control system, and constantly replaces the metal particles of different particle sizes, and when the weight of the material in the check-weighing feeding mechanism reaches the preset weight, the batching is completed, and the control system controls the check-weighing feeding mechanism to discharge the material into the finished product cylinder 300.

[0043] It should be noted that the preset percentage is not limited to ninety percent, but can also be eighty percent or other proportions.

[0044] The semi-automatic metal particle batching system provided by the utility model can discharge the material through the rapid feeding mechanism until the preset percentage to ensure the batching efficiency, and then discharge the material to one hundred percent by the manual picking method. In the process of manual picking, the operator can select the metal particles of the appropriate particle size to be placed into the check-weighing feeding mechanism according to the weight of the required material to maximize the batching accuracy, and solve the problem of insufficient batching accuracy caused by the random batching method in the related technology.

[0045] In some embodiments, the material storage device comprises a material storage hopper 410 and a first weighing module 420, which is in communication with the control system. The first weighing module 420 is used to detect the weight of the material storage hopper 410 containing materials, and the control system can convert the weight change into the material level information in the material storage hopper 410 to monitor the material level in the material storage hopper 410.

[0046] In some embodiments, the rapid feeding mechanism comprises a linear push-pull feeder 510 and a vibrating distributor 520. The feeding end of the linear push-pull feeder 510 is connected to the discharge port of the material storage hopper 410, the feeding end of the vibrating distributor 520 is connected to the discharge end of the linear push-pull feeder 510, and the discharge end of the vibrating distributor 520 is connected to the feeding end of the weighing feeding mechanism. Both the linear push-pull feeder 510 and the vibrating distributor 520 are in communication with the control system.

[0047] Specifically, when rapid feeding is required, the control system controls the linear push-pull feeder 510 and the vibrating distributor 520 to be turned on. The linear push-pull feeder 510 guides the materials in the material storage hopper 410 out and delivers them to the vibrating distributor 520, which is used to guide the materials into the weighing feeding mechanism. The control system can be used to control the vibration frequency of the vibrating distributor 520 to control the feeding speed.

[0048] In some embodiments, the manual feeding operation platform 200 is provided with a material storage bin, and different sizes of metal particles are placed in the material storage bin to allow the operator to match different sizes of metal particles and put them into the weighing feeder.

[0049] In some embodiments, the frame body 100 is provided with a first standing platform 110, which is arranged on one side of the material storage device. During the batching process, the operator can stand on the first standing platform 110 to assist the ton bag or the material cylinder in feeding.

[0050] In some embodiments, the frame body 100 is further provided with a second standing platform 120, which is arranged on one side of the manual feeding operation platform 200. During the batching process, the operator can stand on the second standing platform 120 to transfer the materials on the manual feeding platform to the weighing feeder.

[0051] In some embodiments, the weighing feeding mechanism comprises a first weighing feeder 610 and a second weighing feeder 620. The feeding port of the first weighing feeder 610 is connected to the discharge port of the rapid feeding mechanism for the first weighing of the materials. The feeding port of the second weighing feeder 620 is connected to the discharge port of the first weighing feeder 610 for the second weighing of the materials. The discharge port of the second weighing feeder 620 is located above the feeding port of the finished product material cylinder 300.

[0052] When the ingredients are being prepared, the first check-weighing feeder 610 is used to weigh the ingredients for the first time, and the second check-weighing feeder 620 is used to weigh the ingredients for the second time. When the data of the two times of weighing are consistent, the second check-weighing feeder 620 transfers the ingredients into the finished product container 300, so as to further ensure the accuracy of the preparation of the ingredients.

[0053] In some embodiments, the first check-weighing feeder 610 comprises a second weighing module and a first turnover feeder, and the second weighing module is arranged between the first turnover feeder and the frame body 100.

[0054] The second check-weighing feeder 620 comprises a third weighing module and a second turnover feeder, and the second weighing module is arranged between the first turnover feeder and the frame body 100.

[0055] The feeding end of the first turnover mechanism is located below the discharging end of the rapid feeding mechanism, the feeding end of the second turnover feeder is located below the discharging end of the first turnover mechanism, and the finished product container 300 is arranged below the discharging end of the second turnover feeder.

[0056] The second weighing module is used to detect the weight of the ingredients in the first turnover feeder, and the second weighing module is in communication connection with the control system, and is used to send the detected weight information to the control system.

[0057] The third weighing module is used to detect the weight of the ingredients in the second turnover feeder, and the third weighing module is in communication connection with the control system, and is used to send the detected weight information to the control system.

[0058] The first turnover feeder is in communication connection with the control system, and the control system is used to control the first turnover feeder to turn over when the received weight is equal to the required weight of the ingredients, and is used to pour the ingredients into the second turnover feeder.

[0059] The second turnover feeder is in communication connection with the control system, and the control system is used to control the second turnover feeder to turn over when the received weight is equal to the required weight of the ingredients, and is used to pour the ingredients into the finished product container 300.

[0060] In some embodiments, the top of the frame body 100 is further provided with a hoisting mechanism 700, and the hoisting mechanism 700 can at least move above the raw material bin 210. The hoisting mechanism 700 is used to supplement the ingredients into the storage bin.

[0061] In some embodiments, the control system can comprise a PLC controller.

[0062] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than limit them. Although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that the technical solutions recorded in the foregoing embodiments can be modified, or some or all of the technical features can be replaced equivalently. Such modifications or replacements do not change the essence of the corresponding technical solutions, which should be covered in the scope of the present application. In particular, the technical features mentioned in each embodiment can be combined in any manner as long as there is no structural conflict. The present application is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A semi-automatic metal particle dosing system, characterized in that, The application relates to a kind of automatic feeding systems, including frame body (100) and be arranged on the frame body (100) storage device, quick feeding mechanism, manual feeding operation platform (200), check weighing feeding mechanism, finished product cylinder (300) and control system, wherein: The quick feeding mechanism is arranged between the storage device and the check weighing feeding mechanism, the finished product cylinder (300) is arranged below the check weighing feeding mechanism, the manual feeding operation platform (200) is arranged on one side of the check weighing feeding mechanism, and the quick feeding mechanism, the storage device and the check weighing feeding mechanism are in communication connection with the control system.

2. The semi-automatic metal pellet dispensing system of claim 1, wherein, The storage device includes a storage hopper (410) and a first weighing module (420), the first weighing module (420) is arranged between the storage hopper (410) and the frame body (100), and the first weighing module (420) is in communication connection with the control system.

3. A semi-automatic metal pellet charging system according to claim 2, wherein, The quick feeding mechanism includes a linear push-pull feeder (510) and a vibrating distributor (520), the feeding end of the linear push-pull feeder (510) is connected with the discharge port of the storage hopper (410), the feeding end of the vibrating distributor (520) is connected with the discharge end of the linear push-pull feeder (510), the discharge end of the vibrating distributor (520) is connected with the feeding end of the check weighing feeding mechanism, and the linear push-pull feeder (510) and the vibrating distributor (520) are in communication connection with the control system.

4. The semi-automatic metal pellet dispensing system of claim 1, wherein, The manual feeding operation platform (200) is provided with a storage bin.

5. The semi-automatic metal pellet dispensing system of claim 1, wherein, The frame body (100) is provided with a first standing platform (110), and the first standing platform (110) is arranged on one side of the storage device.

6. The semi-automatic metal pellet dispensing system of claim 1, wherein, The frame body (100) is further provided with a second standing platform (120), and the second standing platform (120) is arranged on one side of the manual feeding operation platform (200).

7. The semi-automatic metal pellet dispensing system of claim 1, wherein, The check weighing feeding mechanism includes a first check weighing feeder (610) and a second check weighing feeder (620), the feeding end of the first check weighing feeder (610) is connected with the discharge end of the quick feeding mechanism, the feeding end of the second check weighing feeder (620) is connected with the discharge end of the first check weighing feeder (610), and the finished product cylinder (300) is arranged below the discharge end of the second check weighing feeder (620).

8. The semi-automatic metal pellet charging system of claim 7, wherein, The first check weighing feeder (610) includes a first turnover feeder and a second weighing module, the second weighing module is arranged between the first turnover feeder and the frame body (100), and the first turnover feeder and the second weighing module are in communication connection with the control system. The second check weighing feeder (620) includes a second turnover feeder and a third weighing module, the third weighing module is arranged between the second turnover feeder and the frame body (100), and the second turnover feeder and the third weighing module are in communication connection with the control system. The feeding end of the first turnover feeder is located below the discharging end of the rapid feeder mechanism, the feeding end of the second turnover feeder is located below the discharging end of the first turnover feeder, and the finished product cylinder (300) is arranged below the discharging end of the second turnover feeder.

9. The semi-automatic metal pellet dispensing system of claim 1, wherein, The control system comprises a PLC.

10. The semi-automatic metal pellet dispensing system of claim 1, wherein, The frame body (100) is further provided with a hoisting mechanism (700), which can at least move above the storage device.

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