Conical classifier liquid level monitoring and water level control device
By installing an L-shaped tube and control valve monitoring structure on the cone classifier, combined with an overflow trough and casters, the problem of inaccurate liquid level monitoring is solved, enabling precise control of the liquid level and convenient movement of the device, thereby improving the classifying efficiency and production efficiency of the classifier.
Patent Information
- Application Number
- CN202422421861.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-10-09
AI Technical Summary
Traditional cone classifiers rely on manual experience or indirect methods for monitoring and controlling the liquid level, which is difficult to accurately grasp and affects the classification effect and subsequent processing procedures.
The monitoring structure consists of a first L-shaped tube and a second L-shaped tube, combined with a control valve to achieve intuitive monitoring and automatic adjustment of the liquid level. The liquid level is controlled by an annular overflow trough and an overflow pipe, and the support platform and casters facilitate the movement of the device.
It enables precise monitoring and automatic adjustment of liquid level, improves grading efficiency and production efficiency, enhances the flexibility and convenience of the equipment, and optimizes the slurry screening and transportation process.
Smart Images

Figure CN223570960U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to mineral processing equipment technical field, concretely relates to a conical classifier liquid level monitoring and water level control device. BACKGROUND
[0002] The traditional conical classifier (also known as a mud separator) is an important device for classification, desliming and concentration, and is widely used in ore processing processes.
[0003] The utility model with publication number CN220803831U belongs to the technical field of ore processing, and particularly relates to a mud separator for ore processing, which comprises an upper cone, an overflow tank is welded and fixed to the outer wall of the upper cone at the top, a support is fixedly connected to the inner cavity of the upper cone at the upper portion, a mine feeding frame is fixedly connected to the support, and a plurality of mine feeding pipes that are circumferentially and equidistantly distributed are communicated with the lower surface of the mine feeding frame; by setting a motor, a connecting block, a connecting rod and a scraper, the residual slag and soil on the inner wall of the upper cone are effectively scraped off, so that the corrosion of the slag particles and soil impurities temporarily deposited on the inner wall of the upper cone to the inner wall of the upper cone is avoided; by setting a high-pressure water pipe, the large particle groups deposited in the lower cone can be made to fluctuate due to the inclined water columns sprayed from the multiple perforations, so that the remaining soil and other impurities on the surface of the particles are accelerated to fall off, the secondary impurity generation caused by the accumulation of large particle groups at the bottom of the lower cone is avoided, and the particle purification efficiency is reduced.
[0004] However, the monitoring and control of the internal liquid level height often rely on manual experience or indirect means, which is difficult to accurately grasp and affects the classification effect and subsequent processing process. Therefore, it is particularly important to develop a device that can intuitively and accurately monitor and automatically adjust the internal liquid level height of the classifier.
[0005] Therefore, the utility model is provided. UTILITY MODEL CONTENT
[0006] To solve the technical problem of poor internal liquid level height monitoring effect, the basic idea of the technical solution of the utility model is:
[0007] A conical classifier liquid level monitoring and water level control device comprises:
[0008] A conical classifier is arranged above the ground.
[0009] The monitoring structure comprises a monitoring part and an adjusting part, the monitoring part comprises a first L-shaped pipe fixedly installed on the outer wall of the conical classifier, one end of the first L-shaped pipe is fixedly installed in the conical classifier, and the monitoring part further comprises a second L-shaped pipe arranged outside the conical classifier, and the adjusting part comprises a control valve arranged outside the conical classifier, and two ends of the control valve are fixedly connected with the other end of the first L-shaped pipe and one end of the second L-shaped pipe respectively.
[0010] The supporting platform is sleeved on the outer wall of the conical classifier.
[0011] As a preferred embodiment of the utility model, the first L-shaped pipe and the second L-shaped pipe are transparent pipes.
[0012] As a preferred embodiment of the utility model, the top of the conical classifier is fixedly installed with an annular overflow groove plate, a hole is formed in the bottom of the annular overflow groove plate, and an overflow pipe is fixedly installed in the hole.
[0013] As a preferred embodiment of the utility model, the inner wall of the conical classifier is fixedly installed with two groups of fixed plates, a first material conveying cylinder is fixedly installed between the two groups of fixed plates, a second material conveying cylinder is fixedly installed at the top of the first material conveying cylinder, a hole is formed in the outer wall of one side of the second material conveying cylinder, and a feeding pipe is fixedly installed in the hole.
[0014] As a preferred embodiment of the utility model, the bottom of the conical classifier is fixedly installed with a discharge hopper, a discharge valve is arranged at the bottom of the discharge hopper, two groups of holes are formed in the interior of the discharge hopper, one group of high-pressure water pipes and one group of sand setting pipes are fixedly installed in the holes respectively, and a high-pressure water valve is arranged on the outer wall of the high-pressure water pipe.
[0015] As a preferred embodiment of the utility model, the bottom of the supporting platform is fixedly installed with four groups of supporting rods, and movable universal wheels are fixedly installed at the bottom of the supporting rods.
[0016] As a preferred embodiment of the utility model, the included angle between the inner walls of the conical classifier is 60 degrees.
[0017] Compared with the prior art, the utility model has the following beneficial effects:
[0018] 1. The purpose of monitoring the liquid level height is achieved, the control valve is opened according to needs, the height of the internal liquid level is adjusted, the flexibility of device use is improved, and the efficiency of internal liquid level adjustment of the device is improved.
[0019] 2. The purpose of inputting and outputting the ore pulp is achieved, the efficiency of ore pulp screening is improved, the production efficiency of the mine is improved, and the use experience of the device is optimized.
[0020] 3. Reach the purpose of portable movement of the device, improve the convenience of the device use, facilitate the operation personnel to move the device, improve the classification efficiency of the mine slurry.
[0021] The specific embodiments of the present application will be further described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF DRAWINGS
[0022] In the drawings:
[0023] Figure 1 is a front view of the present application;
[0024] Figure 2 is a top view of the present application;
[0025] Figure 3 is a structural schematic view of the present application;
[0026] Figure 4 is a structural schematic view of the conical classifier of the present application;
[0027] Figure 5 is a sectional view of the conical classifier of the present application;
[0028] Figure 6 is a structural schematic view of the discharge hopper of the present application.
[0029] In the drawings: 10, conical classifier; 11, annular overflow chute plate; 12, overflow pipe; 13, fixed plate; 14, first material conveying cylinder; 15, second material conveying cylinder; 16, feeding pipe; 17, discharge hopper; 18, discharge valve; 19, high-pressure water valve; 20, high-pressure water pipe; 21, sand settling pipe; 22, first L-shaped pipe; 23, second L-shaped pipe; 24, control valve; 25, support table plate; 26, universal wheel. DETAILED DESCRIPTION
[0030] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme in the embodiments will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and the following embodiments are used to illustrate the present application.
[0031] Embodiment one: a conical classifier liquid level monitoring and water level control device, specifically as Figure 1 , Figure 2 and Figure 3As shown in the drawings, the device comprises a conical classifier 10, which is arranged above the ground; a monitoring structure, which comprises a monitoring part and an adjusting part, the monitoring part comprises a first L-shaped pipe 22 fixedly installed on the outer wall of the conical classifier 10, one end of the first L-shaped pipe 22 is fixedly installed inside the conical classifier 10, the monitoring part further comprises a second L-shaped pipe 23 arranged outside the conical classifier 10, the adjusting part comprises a control valve 24 arranged outside the conical classifier 10, both ends of the control valve 24 are fixedly connected with the other end of the first L-shaped pipe 22 and one end of the second L-shaped pipe 23 respectively; a support platform 25, which is sleeved on the outer wall of the conical classifier 10. The liquid level of the device is monitored through the monitoring structure.
[0032] Specifically as shown in the drawings, Figure 1 The first L-shaped pipe 22 and the second L-shaped pipe 23 are both transparent pipes. By observing the second L-shaped pipe 23, the liquid level inside the classifier can be known, and the control valve 24 can be opened and closed at any time to timely control the liquid level inside the classifier.
[0033] According to the above, through the structure of the first L-shaped pipe 22, the second L-shaped pipe 23, the control valve 24 and the support platform 25, the purpose of monitoring the liquid level is achieved. According to the need, the control valve 24 is opened to adjust the height of the internal liquid level, improve the flexibility of the device, and improve the efficiency of the internal liquid level adjustment of the device.
[0034] Example two: based on example one, specifically as shown in the drawings, Figure 1 , Figure 2 and Figure 5 The top of the conical classifier 10 is fixedly installed with an annular overflow groove plate 11, the bottom of the annular overflow groove plate 11 is provided with a hole, and the overflow pipe 12 is fixedly installed in the hole. The annular overflow groove plate 11 is fixed by the conical classifier 10, and overflow treatment is carried out through the annular overflow groove plate 11 and the overflow pipe 12.
[0035] Specifically as shown in the drawings, Figure 1 , Figure 2 and Figure 5 The inner wall of the conical classifier 10 is fixedly installed with two groups of fixed plates 13, the first feeding cylinder 14 is fixedly installed between the two groups of fixed plates 13, the top of the first feeding cylinder 14 is fixedly installed with the second feeding cylinder 15, the side outer wall of the second feeding cylinder 15 is provided with a hole, and the feeding pipe 16 is fixedly installed in the hole. The ore pulp is injected into the second feeding cylinder 15 through the feeding pipe 16, and the ore pulp is input into the conical classifier 10 through the first feeding cylinder 14.
[0036] Specifically as shown in the drawings, Figure 1 , Figure 4 , Figure 5 and Figure 6As shown, the bottom of the conical classifier 10 is fixedly installed with a discharge hopper 17, the bottom of the discharge hopper 17 is provided with a discharge valve 18, the inside of the discharge hopper 17 is provided with two groups of holes, one group of high-pressure water pipes 20 and one group of sand pipes 21 are respectively fixedly installed in the holes, and the outer wall of the high-pressure water pipe 20 is provided with a high-pressure water valve 19. Water is injected into the inside of the conical classifier 10 through the high-pressure water pipe 20, sand is output through the sand pipe 21, the discharge valve 18 is opened, and the ore pulp is output through the discharge hopper 17.
[0037] According to the above, through the structure of the conical classifier 10, the annular overflow chute plate 11, the overflow pipe 12, the fixed plate 13, the first feeding cylinder 14, the second feeding cylinder 15, the feeding pipe 16, the discharge hopper 17, the discharge valve 18, the high-pressure water valve 19, the high-pressure water pipe 20 and the sand pipe 21, the purpose of inputting and outputting the ore pulp is achieved, the efficiency of ore pulp screening is improved, the production efficiency of the mine is improved, and the use experience of the device is optimized.
[0038] Example three: based on example one and example two, specifically as shown in Figure 1 and Figure 5 As shown, the bottom of the support table plate 25 is fixedly installed with four groups of support rods, and the bottom of the support rod is fixedly installed with a movable universal wheel 26. Push the support table plate 25 to move the device through the universal wheel 26.
[0039] Specifically as shown in Figure 1 and Figure 5 As shown, the included angle between the inner walls of the conical classifier 10 is 55 degrees. The ore pulp falls quickly.
[0040] As described above, through the structure of the conical classifier 10, the support table plate 25 and the universal wheel 26, the purpose of portable movement of the device is achieved, the convenience of using the device is improved, the device is convenient for the operator to move and transport, and the classification efficiency of the ore pulp in the mine is improved.
[0041] Working principle: The device monitors the liquid level inside the conical classifier in real time through the monitoring structure. The monitoring part is composed of a first L-shaped pipe 22 and a second L-shaped pipe 23, both of which are transparent pipes for easy observation. One end of the first L-shaped pipe 22 extends into the classifier, and the other end is connected to the control valve 24, while the second L-shaped pipe 23 is completely outside the classifier and is connected to the other end of the control valve 24. When the liquid level inside the classifier rises, the liquid will enter the second L-shaped pipe 23 through the first L-shaped pipe 22, and the liquid level in the second L-shaped pipe 23 can be observed to determine the liquid level inside the classifier. If the liquid level needs to be adjusted, the flow of liquid can be controlled by opening and closing the control valve 24, thereby raising or lowering the liquid level. The ore pulp is injected into the second feed cylinder 15 through the feed pipe 16, and then enters the conical classifier 10 inside the first feed cylinder 14. This design ensures that the ore pulp can enter the classifier smoothly and uniformly, providing favorable conditions for subsequent classification processing. When the liquid level inside the classifier exceeds a certain height, the excess liquid will be discharged through the annular overflow groove plate 11 and the overflow pipe 12 to prevent the liquid from overflowing the classifier. The classified ore pulp and sand are discharged through different channels of the discharge hopper 17. The discharge hopper 17 is equipped with a high-pressure water pipe 20 and a sand pipe 21. The high-pressure water pipe 20 can be used to flush the inside of the classifier or assist in discharging, while the sand pipe 21 is specifically used to discharge larger particles deposited at the bottom. Opening the discharge valve 18, the classified ore pulp can be discharged through the discharge hopper 17. The universal wheel 26 installed at the bottom of the support platform 25 allows the entire device to be easily moved and transferred between different work sites.
[0042] It can be understood that the utility model is described through some embodiments, and those skilled in the art know that various changes or equivalent replacements can be made to these features and embodiments without departing from the spirit and scope of the utility model. In addition, under the guidance of the utility model, these features and embodiments can be modified to adapt to specific conditions and materials without departing from the spirit and scope of the utility model. Therefore, the utility model is not limited by the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of the present application belong to the scope protected by the utility model.
Claims
1. A device for monitoring and controlling the liquid level in a cone classifier, characterized in that, include: Cone classifier (10), the cone classifier (10) is set above the ground; The monitoring structure includes a monitoring unit and an adjustment unit. The monitoring unit includes a first L-shaped tube (22) fixedly installed on the outer wall of the cone classifier (10). One end of the first L-shaped tube (22) is fixedly installed inside the cone classifier (10). The monitoring unit also includes a second L-shaped tube (23) located outside the cone classifier (10). The adjustment unit includes a control valve (24) located outside the cone classifier (10). The two ends of the control valve (24) are fixedly connected to the other end of the first L-shaped tube (22) and one end of the second L-shaped tube (23), respectively. Support plate (25) is fitted onto the outer wall of cone classifier (10).
2. The cone classifier liquid level monitoring and water level control device according to claim 1, characterized in that, Both the first L-shaped tube (22) and the second L-shaped tube (23) are transparent tubes.
3. The cone classifier liquid level monitoring and water level control device according to claim 1, characterized in that, The top of the cone classifier (10) is fixedly installed with an annular overflow trough plate (11), and the bottom of the annular overflow trough plate (11) is provided with an opening, and an overflow pipe (12) is fixedly installed in the opening.
4. The cone classifier liquid level monitoring and water level control device according to claim 1, characterized in that, The inner wall of the cone classifier (10) is fixedly installed with two sets of fixing plates (13), and a first feeding cylinder (14) is fixedly installed between the two sets of fixing plates (13). A second feeding cylinder (15) is fixedly installed on the top of the first feeding cylinder (14). A hole is opened on one side of the outer wall of the second feeding cylinder (15), and a feed pipe (16) is fixedly installed in the hole.
5. The cone classifier liquid level monitoring and water level control device according to claim 1, characterized in that, The bottom of the cone classifier (10) is fixedly installed with a discharge hopper (17), and a discharge valve (18) is provided at the bottom of the discharge hopper (17). The discharge hopper (17) has two sets of holes inside, and a set of high-pressure water pipes (20) and a set of sand settling pipes (21) are fixedly installed in the holes respectively. A high-pressure water valve (19) is provided on the outer wall of the high-pressure water pipes (20).
6. The cone classifier liquid level monitoring and water level control device according to claim 1, characterized in that, The bottom of the support platform (25) is fixedly equipped with four sets of support rods, and the bottom of the support rods is fixedly equipped with movable casters (26).
7. The cone classifier liquid level monitoring and water level control device according to claim 1, characterized in that, The included angle between the inner walls of the cone classifier (10) is 55 degrees.
Citation Information
Patent Citations
Mud separating hopper for ore processing
CN220803831U