Full-automatic copper spraying equipment

By designing a fully automatic copper spraying equipment, and utilizing components such as mounting base, spray head, swing motor and robot gripper, the automatic copper spraying of workpieces is realized, solving the problems of high labor intensity and physical hazards for workers in existing equipment, and realizing a safe and efficient copper spraying process.

CN223571011UActive Publication Date: 2025-11-21WUXI HANHE AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202422613747.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-11-21
Estimated Expiration
2034-10-29

AI Technical Summary

Technical Problem

Existing copper spraying equipment involves high labor intensity for workers during the copper spraying process, and prolonged contact with metal materials poses significant health risks.

Method used

A fully automatic copper spraying device was designed, which uses components such as mounting base, spray head, swing motor, linear guide rail and robot gripper to realize the automated copper spraying process of workpieces and reduce manual operation.

Benefits of technology

It reduced the labor intensity of workers, ensured personal safety, and automated the copper spraying process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides full-automatic copper spraying equipment, and relates to the technical field of copper spraying equipment, the full-automatic copper spraying equipment comprises an equipment main body, the top end of the equipment main body is provided with a copper spraying groove, the copper spraying groove is internally provided with a mounting seat, the mounting seat is internally provided with a fixing groove, the inner side wall of the fixing groove is equidistantly provided with a plurality of side plates in a surrounding manner, and the side plates are arranged in the fixing groove. A plurality of spray heads are installed on the outer side wall of the side plate at equal intervals, a swing motor is installed at the position, corresponding to the installation base, in the equipment body, a protective cover is installed at the position, corresponding to the copper spraying groove, of the top end of the equipment body, a linear guide rail is installed at the top end of the protective cover, and a lead screw is rotationally connected into the linear guide rail. Compared with existing copper spraying equipment, copper spraying can be conducted on a workpiece very conveniently, a worker does not need to hold a copper spraying gun by hand for operation, the whole copper spraying process can be automatic, the labor intensity of the worker is effectively reduced, and the personal safety of the worker is guaranteed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to copper spraying equipment technical field especially relates to a full -automatic copper spraying equipment. BACKGROUND

[0002] Copper spraying technology is mainly used for metal surface treatment, involves thermal spraying technology, aims at providing anticorrosion, anti -wear protection of metal surface, it can be used for the treatment of metal surface, through thermal spraying technology, metal or other materials are sprayed on the metal surface, form a protective layer, to enhance the corrosion resistance, wear resistance and other physical and chemical properties of metal, this kind of technology has wide application in the industrial field, especially in the occasion that needs to protect the metal surface from the influence of adverse environment, such as chemical industry, ocean engineering etc.

[0003] The existing copper spraying equipment when carrying out copper spraying on workpiece, generally, staff first places workpiece on the platform, then holds copper spraying gun to carry out copper spraying on workpiece, but this kind of mode makes the labor intensity of staff larger, and staff will long -term contact the sprayed metal material, the harm to the body is larger, therefore, we propose a full -automatic copper spraying equipment. CONTENT OF THE UTILITY MODEL

[0004] The utility model aims at solving the shortcoming in prior art, the existing copper spraying equipment when carrying out copper spraying on workpiece, generally, staff first places workpiece on the platform, then holds copper spraying gun to carry out copper spraying on workpiece, but this kind of mode makes the labor intensity of staff larger, and staff will long -term contact the sprayed metal material, the harm to the body is larger.

[0005] In order to realize the above-mentioned purpose, the utility model adopts the following technical scheme:

[0006] A full -automatic copper spraying equipment, including equipment main part, the top of equipment main part is equipped with copper spraying groove, the inside installation of copper spraying groove is installed with mounting seat, the inside of mounting seat is equipped with fixed groove, a plurality of side plates are installed on the inner side wall of fixed groove at equal intervals, a plurality of spray heads are installed on the outer side wall of side plate at equal intervals, the inside swing motor of equipment main part is installed with mounting seat, the top of equipment main part is installed with protective cover, corresponding copper spraying groove, the top of protective cover is installed with linear guide rail, the inside rotation of linear guide rail is connected with lead screw, the periphery of lead screw and the inside of linear guide rail are equipped with lead screw sliding block, the side of lead screw sliding block away from linear guide rail is installed with robot gripper, the right side of linear guide rail is installed with driving motor.

[0007] As the preferred scheme of the utility model, the glass window is arranged on the outer side wall of the equipment main body corresponding to the copper spraying groove, and the controller is installed on the outer side wall of the equipment main body below the glass window.

[0008] The technical effect of the further scheme is that the glass window enables the worker to clearly observe the copper spraying process.

[0009] As the preferred scheme of the present application, the mounting seat is matched with the copper spraying tank, the fixing groove is matched with the side plate, and the nozzle is directed to the center of the fixing groove.

[0010] The technical effect of the further scheme is that the nozzle is directed to the center of the fixing groove, so that the nozzle can better spray copper on the workpiece.

[0011] As the preferred scheme of the present application, the inside of the equipment main body is provided with a mounting groove corresponding to the swing motor, and the mounting groove is matched with the swing motor.

[0012] The technical effect of the further scheme is that the mounting groove is matched with the swing motor, so that the worker can install the swing motor more conveniently.

[0013] As the preferred scheme of the present application, the output end of the driving motor is fixedly connected with the lead screw through the linear guide rail, the lead screw block is slidingly connected with the linear guide rail, and the lead screw block is screwed with the lead screw.

[0014] The technical effect of the further scheme is that the lead screw block is slidingly connected with the linear guide rail and screwed with the lead screw, so that the driving motor can drive the lead screw to rotate after being turned on, thereby driving the lead screw block to slide and displace in the linear guide rail.

[0015] As the preferred scheme of the present application, the left and right sides of the equipment main body are respectively fixed with an upper feeding table and a lower feeding table, the top ends of the upper feeding table and the lower feeding table are provided with a placing groove, and a protective pad made of rubber is attached to the inner side wall of the placing groove.

[0016] The technical effect of the further scheme is that the protective pad made of rubber can effectively protect the workpiece from being damaged.

[0017] Compared with the prior art, the present application has the following beneficial effects:

[0018] In the present application, the mounting seat, the nozzle, the swing motor, the linear guide rail and the robot gripper are designed, so that the workpiece can be sprayed with copper very conveniently when the full-automatic copper spraying equipment works, and the worker does not need to hold the copper spraying gun to operate, the overall copper spraying process can be automated, the labor intensity of the worker is effectively reduced, and the personal safety of the worker is ensured. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1The utility model provides a kind of overall structure schematic diagram of full-automatic copper spraying equipment provided by the utility model;

[0020] Figure 2 The utility model provides a kind of mounting seat structure top end plan view of full-automatic copper spraying equipment provided by the utility model;

[0021] Figure 3 The utility model provides a kind of swing motor structure side view of full-automatic copper spraying equipment provided by the utility model;

[0022] Figure 4 The utility model provides a kind of linear guide rail structure side view of full-automatic copper spraying equipment provided by the utility model.

[0023] Legend: 1, equipment main body;101, copper spraying groove;102, glass window;103, controller;2, mounting seat;201, fixed groove;202, side plate;203, spray head;204, swing motor;205, mounting groove;3, protective cover;301, linear guide rail;302, screw;303, screw sliding block;304, robot clamping jaw;305, drive motor;4, feeding table;401, discharging table;402, placing groove;403, protective pad. DETAILED DESCRIPTION

[0024] The technical scheme in the embodiments of the utility model will be described clearly and completely in conjunction with the embodiments of the utility model below, apparently, the described embodiments are only part of the embodiments of the utility model, not all the embodiments, based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without making creative labor belong to the range of protection of the utility model.

[0025] In order to facilitate understanding the utility model, the utility model will be described more fully with reference to relevant, given several embodiments of the utility model, however, the utility model can be realized in many different forms, and is not limited to the embodiments described in the text, on the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.

[0026] It should be noted that when an element is referred to as being "fixed" to another element, it can be directly on the other element or there can be intervening elements, and when an element is referred to as being "connected" to another element, it can be directly connected to the other element or there can be intervening elements, the terms "vertical", "horizontal", "left", "right", and similar terms as used herein are for purposes of description only.

[0027] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the description herein is for describing particular embodiments only and is not intended to be limiting of the application. The use herein of the terms "and / or" includes a set of one or more associated listed items.

[0028] Embodiment 1

[0029] As Figures 1-4 shown, the utility model provides a technical scheme: a full -automatic copper spraying equipment, including equipment main body 1, the top of equipment main body 1 is equipped with copper spraying groove 101, the inside installation of copper spraying groove 101 has mounting seat 2, mounting seat 2 is used to install side plate 202 with spray head 203, the inside of mounting seat 2 is equipped with fixed groove 201, a plurality of side plates 202 are installed on the inner side wall of fixed groove 201 at equal intervals, a plurality of spray heads 203 are installed on the outer side wall of side plate 202 at equal intervals, spray head 203 can be coppered to work piece, swing motor 204 is installed at the inside of equipment main body 1 corresponding mounting seat 2, swing motor 204 can drive mounting seat 2 to reciprocating rotation, the top of equipment main body 1 corresponding copper spraying groove 101 is installed with protective cover 3, the top of protective cover 3 is installed with linear guide rail 301, the inside rotation of linear guide rail 301 is connected with lead screw 302, the periphery of lead screw 302 and the inside of linear guide rail 301 are equipped with lead screw sliding block 303, robot gripper 304 is installed on the side of lead screw sliding block 303 away from linear guide rail 301, lead screw sliding block 303 can be displaced in the inside of linear guide rail 301 and drive robot gripper 304 to displace, drive motor 305 is installed on the right side of linear guide rail 301, drive motor 305 can control the displacement of lead screw sliding block 303 after being started.

[0030] Embodiment 2

[0031] As Figures 1-4 shown, the outside wall of equipment main body 1 is provided with glass window 102 corresponding to copper spraying groove 101, controller 103 is installed on the outside wall of equipment main body 1 and below glass window 102, through glass window 102, the worker can more clearly observe the copper spraying process.

[0032] Mounting seat 2 is matched with copper spraying groove 101, fixed groove 201 is matched with side plate 202, spray head 203 is towards the center of fixed groove 201, through the center of spray head 203 towards fixed groove 201, so that spray head 203 can better copper the workpiece.

[0033] The inside of the equipment body 1 is provided with a mounting groove 205 corresponding to the swing motor 204, the mounting groove 205 is matched with the swing motor 204, and through the matching of the mounting groove 205 and the swing motor 204, the staff can be more convenient when installing the swing motor 204.

[0034] The output end of the driving motor 305 is fixedly connected with the lead screw 302 through the linear guide rail 301, the screw block 303 is slidably connected with the linear guide rail 301, and is screwed with the lead screw 302, so that the driving motor 305 can drive the lead screw 302 to rotate after being turned on, thereby driving the screw block 303 to slide in the linear guide rail 301.

[0035] The equipment body 1 is provided with a mounting groove 205 corresponding to the swing motor 204, the mounting groove 205 is matched with the swing motor 204, and through the matching of the mounting groove 205 and the swing motor 204, the staff can be more convenient when installing the swing motor 204.

[0036] The utility model discloses a work flow: when using a kind of full-automatic copper spraying equipment to spray copper to workpiece, first staff can start driving motor 305, driving motor 305 can drive lead screw 302 to rotate after being turned on, lead screw 302 can drive screw block 303 to slide in linear guide rail 301 when rotating, thereby robot gripper 304 can be displaced to loading table 4, robot gripper 304 can very conveniently clamp workpiece, after clamping is completed, driving motor 305 works again, to send screw block 303 and robot gripper 304 to the just above of copper spraying groove 101, robot gripper 304 will send workpiece to the inside of fixed groove 201, open nozzle 203, nozzle 203 will spray copper to workpiece, after workpiece is sprayed copper, screw block 303 can drive robot gripper 304 to be displaced to unloading table 401 and place workpiece in the inside of placing groove 402, complete the copper spraying of workpiece, compared with the copper spraying equipment of prior art, workpiece can be very conveniently sprayed copper, and staff need not to hold copper spraying gun to operate, overall copper spraying process can be automated, effectively reduce the labor intensity of staff, guarantee the personal safety of staff.

[0037] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A fully automatic copper spraying device, comprising a main body (1), characterized in that: The top of the main body (1) of the equipment is provided with a copper spraying groove (101). A mounting base (2) is installed inside the copper spraying groove (101). A fixing groove (201) is provided inside the mounting base (2). Several side plates (202) are equidistantly mounted around the inner wall of the fixing groove (201). Several nozzles (203) are equidistantly mounted on the outer wall of the side plates (202). A swing motor (204) is installed inside the main body (1) corresponding to the mounting base (2). The top of the main body (1)... A protective cover (3) is installed at the corresponding copper spraying groove (101). A linear guide rail (301) is installed at the top of the protective cover (3). A lead screw (302) is rotatably connected inside the linear guide rail (301). A lead screw slider (303) is sleeved on the periphery of the lead screw (302) and inside the linear guide rail (301). A robot gripper (304) is installed on the side of the lead screw slider (303) away from the linear guide rail (301). A drive motor (305) is installed on the right side of the linear guide rail (301).

2. The fully automatic copper spraying equipment according to claim 1, characterized in that: A glass window (102) is provided on the outer side wall of the main body of the equipment (1) at the location corresponding to the copper spraying groove (101), and a controller (103) is installed on the outer side wall of the main body of the equipment (1) and below the glass window (102).

3. The fully automatic copper spraying equipment according to claim 1, characterized in that: The mounting base (2) is adapted to the copper spraying groove (101), the fixing groove (201) is adapted to the side plate (202), and the nozzle (203) faces the center of the fixing groove (201).

4. The fully automatic copper spraying equipment according to claim 1, characterized in that: The main body (1) of the equipment has an installation groove (205) corresponding to the swing motor (204) inside, and the installation groove (205) is adapted to the swing motor (204).

5. The fully automatic copper spraying equipment according to claim 1, characterized in that: The output end of the drive motor (305) is fixedly connected to the linear guide rail (301) and the lead screw (302). The lead screw slider (303) is slidably connected to the linear guide rail (301) and intersects the thread of the lead screw (302).

6. The fully automatic copper spraying equipment according to claim 1, characterized in that: The main body (1) of the equipment is fixed with a loading platform (4) and a unloading platform (401) on the left and right sides respectively. The top of the loading platform (4) and the unloading platform (401) are provided with a placement groove (402). A protective pad (403) is attached to the inner wall of the placement groove (402). The protective pad (403) is made of rubber.