Cleaning device for transformer framework production
By using gears and contact blocks, combined with the enhanced cleaning force of cleaning rollers and spring telescopic rods, the problem of filter screen clogging was solved, achieving efficient debris filtration and cleaning during the transformer bobbin production process.
Patent Information
- Application Number
- CN202423061775.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-12
AI Technical Summary
In existing cleaning devices used in transformer frame production, the filter screen is easily clogged by dust and debris after prolonged use, resulting in reduced filtration efficiency and slower airflow.
The system uses a moving plate to drive the rack and pinion to contact the gear, which in turn drives the rotating rod and the contact block to rotate. The rotating contact block squeezes the coarse and fine screen plates, causing them to reciprocate and preventing the filter holes from clogging. The cleaning force is increased by the cleaning roller and the spring telescopic rod. Together with the exhaust fan and the filter box, the system effectively filters debris.
It effectively prevents dust and particles from clogging the filter holes of the coarse and fine screen plates, improves the filtration effect and air circulation speed, and ensures that the cleaning process is carried out efficiently.
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Figure CN223571287U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to transformer skeleton production technical field, concretely relates to a kind of cleaning device for transformer skeleton production. BACKGROUND
[0002] Transformer skeleton is also called transformer line frame, and is a main body structure component of transformer. Transformer is widely used in today's society, and the transformer skeleton usually needs to be trimmed after production. The burr on the transformer skeleton is removed by sanding wheel to meet the use standard. After trimming, the surface of the transformer skeleton will push a large amount of debris, which needs to be cleaned.
[0003] Chinese patent authorized publication number CN220179056U discloses a kind of cleaning device for transformer skeleton production, including base, the top of the base is equipped with limit sliding slot in both sides, the top of the base is connected with guide plate driven by servo motor one through limit sliding slot, the side of the guide plate is provided with clamping assembly;The top of the base is also fixed with cleaning frame, the front and rear sides of the cleaning frame are rotatably connected with baffle, the top of the cleaning frame is installed with hair dryer, the output end of the hair dryer is connected with flow guide pipe and is penetrated to the inside of cleaning frame;The transformer skeleton trimmed with burr can be effectively transferred to cleaning frame by guide plate, so that the dust or debris adhered to the transformer skeleton is blown off by high-speed wind, and the air containing dust generated in the filter frame can be sucked into the filter box for filtering by using air extractor, thereby achieving the purpose of cleaning the transformer skeleton immediately after trimming.
[0004] The above-mentioned device uses hair dryer and air extractor to collect dust and debris on the surface of the transformer skeleton into the filter box, and then filters the dust and debris with filter screen plate one and filter screen plate two inside the filter box. After filtering, the filtered air is discharged. However, the filter holes inside filter screen plate one and filter screen plate two will be blocked by dust and debris after long-term use, resulting in reduced filtering effect and slower air flow rate. UTILITY MODEL CONTENTS
[0005] To solve the above problems, a cleaning device for transformer skeleton production is provided. The moving plate drives the rack and pinion to contact, thereby driving the gear to rotate, further driving the rotating rod and the abutting block to rotate. The rotating abutting block can extrude the coarse sieve plate and the fine sieve plate. The coarse sieve plate and the fine sieve plate will reciprocate under the action of the abutting block and the return spring, thereby shaking off the dust adhered to the side walls of the coarse sieve plate and the fine sieve plate, preventing the filter holes of the coarse sieve plate and the fine sieve plate from being blocked by dust and particles.
[0006] In order to solve the prior art problems, the utility model provides a kind of cleaning device for transformer framework production, including processing table, the top of processing table is provided with the trimming element for trimming framework, the top of processing table is provided with cleaning frame, the inside of cleaning frame is provided with the cleaning assembly for cleaning framework surface chippings, the inside of processing table is provided with suction fan for suction and filter box for filtering chippings, the inside of filter box is sequentially provided with coarse sieve plate and fine sieve plate for filtering chippings, the inside of filter box is also provided with anti - jamming assembly for preventing coarse sieve plate and fine sieve plate jam.
[0007] Preferably, the anti - jamming assembly includes a plurality of slide rods arranged inside the filter box, a plurality of the slide rods are all through the coarse sieve plate and the fine sieve plate, the outer ends of a plurality of the slide rods are all sleeved with return springs, one end of a plurality of the return springs is connected with the inner wall of the filter box, the other end of a plurality of the return springs is connected with the side wall of the coarse sieve plate and the fine sieve plate respectively, the inside of the filter box is rotatably provided with a rotating rod, the outside of the rotating rod is provided with a resisting block abutting against the coarse sieve plate and the fine sieve plate, and the top end of the rotating rod extends to the top of the processing table and is provided with a gear.
[0008] Preferably, the inside of the filter box is movably provided with a collection drawer for collecting chippings.
[0009] Preferably, the top of the processing table is provided with an electromagnetic slide rail on both sides, the top of the electromagnetic slide rail is slidably provided with an electromagnetic sliding block, the top of the electromagnetic sliding block is provided with a moving plate, the opposite side of the two moving plates is provided with a clamping element for clamping framework, and one side of one of the moving plates is provided with a rack cooperating with the gear.
[0010] Preferably, the cleaning assembly includes a spring telescopic rod arranged inside the cleaning frame, the telescopic end of the spring telescopic rod is provided with a pressing block, one side of the pressing block is rotatably provided with a cleaning roller for cleaning chippings, and the outer surface of the cleaning roller is annularly provided with a soft brush.
[0011] Preferably, the input end of the suction fan is communicated with a suction pipe, one end of the suction pipe extends to the top of the processing table and is communicated with a plurality of suction nozzles for adsorbing chippings.
[0012] The utility model has the beneficial effects that compared with prior art:
[0013] 1, the rack and gear are contacted by moving the moving plate, so as to drive the gear to rotate, further drive the rotating rod and the resisting block to rotate, the resisting block is rotated to extrude the coarse sieve plate and the fine sieve plate, and the coarse sieve plate and the fine sieve plate reciprocate under the work of the resisting block and the return spring, so as to shake off dust adhered to the side wall of the coarse sieve plate and the fine sieve plate, and prevent the filter holes of the coarse sieve plate and the fine sieve plate from being blocked by dust and particles.
[0014] 2. Two cleaning rollers can sweep away debris on the top and bottom sides of the frame as the frame moves. The cleaning rollers increase the sweeping force under the action of the spring telescopic rod, making the sweeping more thorough and preventing debris from accumulating on the top and bottom sides of the frame. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of a cleaning device used in the production of transformer frames.
[0016] Figure 2 This is a schematic diagram of the clamping component in a cleaning device used in the production of transformer frames.
[0017] Figure 3 This is a schematic diagram of the internal structure of the cleaning frame in a cleaning device used in the production of transformer frames.
[0018] Figure 4 This is a schematic diagram of the cleaning component in a cleaning device for transformer frame production during operation.
[0019] Figure 5 This is a schematic diagram of the internal structure of the processing table in a cleaning device used for producing transformer frames.
[0020] Figure 6 This is a schematic diagram of the internal structure of the filter box in a cleaning device used in the production of transformer frames.
[0021] The following are the labels in the diagram: 1. Processing table; 2. Electromagnetic slide rail; 3. Moving plate; 4. Clamping component; 5. Trimming component; 6. Cleaning frame; 7. Gear; 8. Rotating rod; 9. Electromagnetic slider; 10. Rack; 11. Extrusion block; 12. Spring telescopic rod; 13. Suction nozzle; 14. Suction pipe; 15. Cleaning roller; 16. Filter box; 17. Collection drawer; 18. Exhaust fan; 19. Contact block; 20. Slide rod; 21. Return spring; 22. Coarse sieve plate; 23. Fine sieve plate. Detailed Implementation
[0022] To further understand the features, technical means, and specific objectives and functions achieved by this utility model, the following detailed description of this utility model is provided in conjunction with the accompanying drawings and specific embodiments.
[0023] like Figures 1 to 6 As shown, this utility model provides:
[0024] The utility model provides a kind of cleaning device for transformer framework production, including processing table 1, the top of processing table 1 is provided with trimming edge member 5 for trimming edge to framework, the top of processing table 1 is provided with cleaning frame 6, the inside of cleaning frame 6 is provided with cleaning assembly for cleaning the surface debris of framework, the inside of processing table 1 is provided with suction fan 18 for suction and filter box 16 for filtering debris, the inside of filter box 16 is sequentially provided with coarse sieve plate 22 and fine sieve plate 23 for filtering debris, the inside of filter box 16 is also provided with anti-blocking assembly for preventing coarse sieve plate 22 and fine sieve plate 23 from being blocked.
[0025] Trimming edge to framework by trimming edge member 5, and trimming edge member 5 includes electric push rod, moving assembly and trimming machine, and the framework can be trimmed in all directions using the electric push rod, moving assembly and trimming machine, and then the upper and lower surfaces of the framework after trimming can be cleaned using the cleaning assembly, and the debris cleaned down can be filtered using the filter box 16.
[0026] As shown in Figure 6 The anti-blocking assembly includes a plurality of slide rods 20 arranged inside the filter box 16, the plurality of slide rods 20 all penetrate the coarse sieve plate 22 and the fine sieve plate 23, the outer ends of the plurality of slide rods 20 are all sleeved with return springs 21, one end of the plurality of return springs 21 is connected with the inner wall of the filter box 16, the other end of the plurality of return springs 21 is respectively connected with the side wall of the coarse sieve plate 22 and the fine sieve plate 23, a rotating rod 8 is rotatably arranged inside the filter box 16, the rotating rod 8 is provided with a resisting block 19 outside, which abuts against the coarse sieve plate 22 and the fine sieve plate 23, and the top end of the rotating rod 8 extends to the top of the processing table 1 and is provided with a gear 7.
[0027] The resisting block 19 is rotated to press the coarse sieve plate 22 and the fine sieve plate 23, and the coarse sieve plate 22 and the fine sieve plate 23 reciprocate under the action of the resisting block 19 and the return springs 21, so that the dust adhered to the side wall of the coarse sieve plate 22 and the fine sieve plate 23 is shaken off, and the filter holes of the coarse sieve plate 22 and the fine sieve plate 23 are prevented from being blocked by dust and particles.
[0028] As shown in Figure 6 The inside of the filter box 16 is movably provided with a collection drawer 17 for collecting debris.
[0029] The impurities and particles falling from the side wall of the coarse sieve plate 22 and the fine sieve plate 23 can be collected by the collection drawer 17, which facilitates centralized treatment.
[0030] As shown in Figure 1 And Figure 2As shown, the top of the processing table 1 is provided with electromagnetic slide rails 2 on both sides, the top of the electromagnetic slide rails 2 is slidably provided with electromagnetic slide blocks 9, the top of the electromagnetic slide blocks 9 is provided with moving plates 3, the opposite side of the two moving plates 3 is provided with clamping members 4 for clamping the skeleton, and one side of one of the moving plates 3 is provided with a rack 10 cooperating with a gear 7.
[0031] The moving plates 3, clamping members 4 and skeleton are driven to move towards the inside of the cleaning frame 6 by the electromagnetic slide blocks 9 cooperating with the electromagnetic slide rails 2, which facilitates the cleaning work on the surface of the skeleton, and the clamping members 4 include an electric push rod for clamping the skeleton and a motor for turning over the skeleton.
[0032] As shown in FIG. 4, the cleaning assembly includes spring telescopic rods 12 arranged inside the cleaning frame 6, the telescopic ends of the spring telescopic rods 12 are provided with extrusion blocks 11, one side of the extrusion blocks 11 is rotatably provided with cleaning rollers 15 for cleaning debris, and the outer surface of the cleaning rollers 15 is annularly provided with soft hair brushes.
[0033] The debris on the surface of the skeleton can be cleaned by the cleaning rollers 15 when the skeleton moves, and the cleaning rollers 15 will increase the cleaning intensity under the action of the spring telescopic rods 12, so that the cleaning is more clean, and the debris is prevented from accumulating on the upper and lower surfaces of the skeleton, and the cleaning rollers 15 are provided with two, so that the upper and lower surfaces of the skeleton can be cleaned at the same time.
[0034] As shown in FIG. 4, Figure 5 The input end of the exhaust fan 18 is communicated with a suction pipe 14, one end of the suction pipe 14 extends to the top of the processing table 1 and is communicated with a plurality of suction nozzles 13 for adsorbing debris.
[0035] The debris cleaned by the cleaning rollers 15 can be collected into the inside of the filter box 16 by the exhaust fan 18 cooperating with the suction pipe 14 and the suction nozzles 13, which facilitates the filtering work.
[0036] Working principle: when the skeleton needs to be trimmed, the skeleton is placed between the two clamping pieces 4, the skeleton is clamped by the clamping pieces 4, and then the skeleton is trimmed by the trimming piece 5, and the debris generated during trimming can be adsorbed by the external dust suction pump, and after trimming, the upper and lower surfaces of the skeleton will be adhered with debris, at this time, the electromagnetic sliding block 9 cooperates with the electromagnetic sliding rail 2 to drive the moving plate 3, the clamping piece 4 and the skeleton to move towards the inside of the cleaning frame 6, when the skeleton moves to the inside of the cleaning frame 6, it will be in contact with the cleaning roller 15, and the two cleaning rollers 15 can clean the debris on the upper and lower sides of the skeleton when the skeleton moves, and the cleaning roller 15 will increase the cleaning force under the action of the spring telescopic rod 12, so that the cleaning is more clean, and the debris on the upper and lower surfaces of the skeleton is prevented from accumulating, which is not conducive to subsequent processing, and the debris cleaned down will be sucked into the inside of the filter box 16 under the action of the air extractor 18, and the impurities and particles in the debris can be filtered by the coarse sieve plate 22 and the fine sieve plate 23 in the filter box 16, and then the filtered air is discharged through the through hole on one side of the filter box 16, and the rack 10 on one side of the moving plate 3 will be in contact with the gear 7 during movement, and the gear 7 will be driven to rotate, further driving the rotating rod 8 and the abutting block 19 to rotate, and the rotating abutting block 19 can extrude the coarse sieve plate 22 and the fine sieve plate 23, and the coarse sieve plate 22 and the fine sieve plate 23 will reciprocate under the action of the abutting block 19 and the return spring 21, so that the dust adhered to the side wall of the coarse sieve plate 22 and the fine sieve plate 23 is shaken off, preventing the filter holes of the coarse sieve plate 22 and the fine sieve plate 23 from being blocked by dust and particles, that is, when the skeleton is cleaned in the cleaning frame 6, the gear 7, the rotating rod 8 and the abutting block 19 will also rotate synchronously.
[0037] The above embodiments only express one kind of cleaning device for transformer skeleton production or several embodiments of the present application, and the description is more specific and detailed, but it cannot be understood as a limitation on the scope of the present application. It should be pointed out that for ordinary skilled persons in the art, without departing from the concept of the present application, several modifications and improvements can be made, which all belong to the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the appended claims.
[0038] In the present application, unless otherwise specified and limited, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication or interaction relationship between two elements, unless otherwise specified, for ordinary skilled persons in the art, the specific meaning of the above terms in the present application can be understood according to the specific situation.
Claims
1. A cleaning device for transformer core production, characterized in that, The application discloses a skeleton processing table, which comprises a processing table (1), a trimming part (5) for trimming a skeleton is arranged on the top of the processing table (1), a cleaning frame (6) is arranged on the top of the processing table (1), a cleaning assembly for cleaning skeleton surface debris is arranged in the cleaning frame (6), a suction fan (18) for air suction and a filter box (16) for filtering debris are arranged in the processing table (1), a coarse sieve plate (22) and a fine sieve plate (23) for filtering debris are sequentially arranged in the filter box (16), and an anti-blocking assembly for preventing the coarse sieve plate (22) and the fine sieve plate (23) from being blocked is further arranged in the filter box (16).
2. The cleaning device for transformer skeleton production according to claim 1, characterized in that, The anti-blocking assembly comprises a plurality of slide rods (20) arranged in the filter box (16), the plurality of slide rods (20) penetrate through the coarse sieve plate (22) and the fine sieve plate (23), reset springs (21) are arranged on the outer portions of the two ends of the plurality of slide rods (20), one end of each of the plurality of reset springs (21) is connected with the inner wall of the filter box (16), the other end of each of the plurality of reset springs (21) is connected with the side wall of the coarse sieve plate (22) or the fine sieve plate (23), a rotating rod (8) is rotatably arranged in the filter box (16), a resisting block (19) is arranged on the outer portion of the rotating rod (8) and abuts against the coarse sieve plate (22) and the fine sieve plate (23), and the top end of the rotating rod (8) extends to the top of the processing table (1) and is provided with a gear (7).
3. The cleaning device for transformer skeleton production according to claim 2, characterized in that, A collecting drawer (17) for collecting debris is movably arranged in the filter box (16).
4. The cleaning device for transformer skeleton production according to claim 1, characterized in that, The top of the processing table (1) is provided with electromagnetic slide rails (2) on both sides, electromagnetic sliding blocks (9) are slidably arranged on the top of the electromagnetic slide rails (2), moving plates (3) are arranged on the top of the electromagnetic sliding blocks (9), clamping parts (4) for clamping the skeleton are arranged on the opposite sides of the two moving plates (3), and one side of one of the moving plates (3) is provided with a rack (10) matched with the gear (7).
5. The cleaning device for transformer skeleton production according to claim 1, characterized in that, The cleaning assembly comprises a spring telescopic rod (12) arranged in the cleaning frame (6), an extruding block (11) is arranged on the telescopic end of the spring telescopic rod (12), a cleaning roller (15) for cleaning debris is rotatably arranged on one side of the extruding block (11), and soft hair brushes are annularly arranged on the outer surface of the cleaning roller (15).
6. The cleaning device for transformer skeleton production according to claim 1, characterized in that, An air suction pipe (14) is communicated with the input end of the suction fan (18), one end of the air suction pipe (14) extends to the top of the processing table (1) and is communicated with a plurality of suction nozzles (13) for adsorbing debris.
Citation Information
Patent Citations
Cleaning device for transformer framework production
CN220179056U