Acid adding kettle cleaning machine for lead-acid storage battery production

By designing a cleaning machine for acid filling jugs used in lead-acid battery production, and employing a water tank, conveying mechanism, and lifting and rinsing mechanism, the machine achieves automated cleaning of acid filling jugs, solving the problem of time-consuming and labor-intensive manual cleaning, improving production efficiency, and reducing costs.

CN223571578UActive Publication Date: 2025-11-21WUXI JIALIANG PRECISION MACHINERY MFG
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Patent Information

Application Number
CN202422997359.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-11-21
Estimated Expiration
2034-12-05

AI Technical Summary

Technical Problem

In the existing lead-acid battery production process, cleaning the acid filling tank relies on manual operation, which is time-consuming, labor-intensive, and inefficient, failing to meet production needs.

Method used

A cleaning machine for acid filling jugs used in lead-acid battery production was designed. It adopts a water tank, a conveying mechanism and a lifting and rinsing mechanism, and realizes automated batch cleaning of acid filling jugs through a servo lifting module and a high-pressure rinsing mechanism.

Benefits of technology

It enables automated batch conveying and cleaning of acid-adding jugs, reducing labor intensity, improving production efficiency, and lowering production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an acid adding kettle cleaning machine for lead-acid storage battery production, which is structurally characterized in that a water tank is mounted on a main frame, a plurality of parallel conveying mechanisms are mounted on the inner side of the water tank, a lifting flushing mechanism is arranged above the middle of each conveying mechanism, and all the lifting flushing mechanisms are connected with a main liquid inlet pipe. The acid adding kettle body is linearly conveyed on the conveying mechanism; the lifting flushing mechanism comprises a servo lifting module and a high-pressure flushing mechanism, the servo lifting module is installed on the vertical frame on the outer side of the middle of the limiting clamping plate on the other side, the high-pressure flushing mechanism is installed at the movable end of the servo lifting module, and the water outlet end of the high-pressure flushing mechanism downwards faces the position between the limiting clamping plates on the two sides. And the position of the water outlet end of each high-pressure flushing mechanism corresponds to the position of the opening in the acid adding kettle body. The automatic cleaning device has the advantages that the structural design is reasonable, automatic batch conveying and cleaning of the acid adding kettle are realized, the cleaning operation can be effectively simplified, the labor intensity is reduced, the production efficiency is improved, and the production cost is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of acid adding kettle cleaning machines, specifically to a kind of acid adding kettle cleaning machine for lead-acid battery production. BACKGROUND

[0002] In the production process of lead-acid battery, electrolyte is added to the battery by acid adding kettle. Because of frequent use, there are residual gelatinous substances and crystalline residues in the acid adding kettle. In order to ensure normal use in the later period, the acid adding kettle needs to be cleaned.

[0003] In the prior art, the cleaning of the acid adding kettle is generally done manually. Because of the large number of acid adding kettles, manual cleaning is time-consuming and labor-intensive, and the work intensity is concentrated, the operation efficiency is low, and the production needs cannot be effectively met. UTILITY MODEL CONTENT

[0004] The utility model provides a kind of acid adding kettle cleaning machine for lead-acid battery production, which aims to overcome the above-mentioned deficiencies in the prior art and achieve automatic cleaning of acid adding kettles in batches.

[0005] The technical solution of the utility model is as follows: a kind of acid adding kettle cleaning machine for lead-acid battery production, which comprises a water tank, a conveying mechanism and a lifting and flushing mechanism. The water tank is installed on the main frame, and a plurality of parallel conveying mechanisms are installed inside the water tank. A lifting and flushing mechanism is arranged above the middle side of each conveying mechanism. All the lifting and flushing mechanisms are connected to the main liquid inlet pipe. The acid adding kettle body is linearly transmitted on the conveying mechanism. The lifting and flushing mechanism comprises a servo lifting module and a high-pressure flushing mechanism. The servo lifting module is installed on the upright frame outside the middle of the other side limiting clamping plate. The servo lifting module is connected to the high-pressure flushing mechanism. The water outlet end of the high-pressure flushing mechanism is downwardly directed between the two side limiting clamping plates. The position of the water outlet end of each high-pressure flushing mechanism corresponds to the opening position of the acid adding kettle body. During operation, the acid adding kettle body is placed on each conveying mechanism and linearly conveyed forward. When the acid adding kettle body is in place, the servo lifting module is lowered, and the water outlet end of the high-pressure flushing mechanism is inserted into the opening of the acid adding kettle body. High-pressure water is sprayed from the water outlet end to flush the acid adding kettle body. After flushing, the servo lifting module lifts the high-pressure flushing mechanism, and the cleaned acid adding kettle body is transmitted by the conveying belt line. The above process is repeated.

[0006] Preferably, the conveying mechanism comprises a belt conveying line, and limiting clamping plates are arranged on both sides of the belt conveying line. The acid adding kettle body is transmitted between the two side limiting clamping plates.

[0007] Preferably, the middle outer side of the said limiting clamping plate on one side is sequentially provided with a rear blocking air cylinder assembly, a clamping air cylinder assembly and a front blocking air cylinder assembly along the transmission direction of the acid adding kettle body, and the limiting clamping plate on the side is provided with notches corresponding to the clamping plate positions of the output ends of the rear blocking air cylinder assembly, the clamping air cylinder assembly and the front blocking air cylinder assembly.

[0008] The acid adding kettle cleaning machine has the advantages that the structure is reasonable, the acid adding kettle batch automatic conveying and cleaning are realized, the cleaning operation can be effectively simplified, the labor intensity is reduced, the production efficiency is improved, and the production cost is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0009] Figure 1 is a structural schematic view of the acid adding kettle cleaning machine for lead-acid battery production.

[0010] Figure 2 is Figure 1 a structural schematic view when the hiding fence is hidden.

[0011] Figure 3 is Figure 2 a structural schematic view of the hiding fence support.

[0012] Figure 4 is Figure 3 a structural schematic view of the conveying mechanism and the lifting flushing mechanism.

[0013] In the figure, 1 is a main frame, 2 is a water tank, 3 is a belt conveying line, 4 is a limiting clamping plate, 41 is a notch, 5 is a stand, 6 is a servo lifting module, 7 is a high-pressure flushing mechanism, 8 is a front blocking air cylinder assembly, 9 is a clamping air cylinder assembly, 10 is a rear blocking air cylinder assembly, 11 is a main liquid inlet pipe, and 12 is an acid adding kettle body. DETAILED DESCRIPTION

[0014] The utility model will be further explained in detail in combination with examples and specific implementation manners.

[0015] As Figures 1-4 shown, an acid adding kettle cleaning machine for lead-acid battery production has a structure comprising a water tank 2, a conveying mechanism and a lifting flushing mechanism, the water tank 2 is installed on a main frame 1, the water tank 2 is internally provided with a plurality of parallel conveying mechanisms, each conveying mechanism is provided with a lifting flushing mechanism on the upper middle side, all lifting flushing mechanisms are connected with a main liquid inlet pipe 11, and an acid adding kettle body 12 is linearly transmitted on the conveying mechanism.

[0016] The conveying mechanism includes a belt conveying line 3, and limit clamping plates 4 are arranged on both sides of the belt conveying line 3. The acid adding kettle body 12 is conveyed between the limit clamping plates 4. A rear blocking air cylinder assembly 10, a clamping air cylinder assembly 9 and a front blocking air cylinder assembly 8 are arranged on the outer side of the middle part of one limit clamping plate 4 in sequence along the conveying direction of the acid adding kettle body 12. The limit clamping plate 4 is provided with a notch 41 corresponding to the position of the output end clamping plate of the rear blocking air cylinder assembly 10, the clamping air cylinder assembly 9 and the front blocking air cylinder assembly 8.

[0017] The lifting and flushing mechanism includes a servo lifting module 6 and a high-pressure flushing mechanism 7. The servo lifting module 6 is installed on the outer side of the middle part of the other limit clamping plate 4 of the stand 5. The active end of the servo lifting module 6 is installed with the high-pressure flushing mechanism 7. The water outlet end of the high-pressure flushing mechanism 7 faces downward between the limit clamping plates 4. The position of the water outlet end of each high-pressure flushing mechanism 7 corresponds to the opening position on the acid adding kettle body 12.

[0018] According to the above structure, the acid adding kettle body 12 is linearly conveyed in each conveying mechanism, is limited by the limit clamping plates 4 and is conveyed by the belt conveying line 3. The acid adding kettle body 12 conveyed to the position of the lifting and flushing mechanism is subjected to high-pressure flushing. The servo lifting module 6 drives the water outlet end of the high-pressure flushing mechanism 7 to approach the acid adding kettle body 12. The cleaning liquid from the main liquid inlet pipe 11 is subjected to cleaning on the acid adding kettle body 12 by the high-pressure flushing mechanism 7. The frontmost acid adding kettle body 12 is blocked by the front blocking air cylinder assembly 8 and is fixed in position by the clamping air cylinder assembly 9. The subsequent acid adding kettle body 12 is blocked by the rear blocking air cylinder assembly 10.

[0019] In use: the equipment is started --- the acid adding kettle body 12 is manually placed on each conveying belt line 3 and is linearly conveyed forward --- the front blocking air cylinder assembly 8 is stretched in advance. The acid adding kettle body 12 is conveyed to the position of the clamping air cylinder assembly 9 and is blocked by the front blocking air cylinder assembly 8. The clamping air cylinder assembly 9 is stretched. The acid adding kettle body 12 is clamped in position. The next acid adding kettle body 12 is clamped by the rear blocking air cylinder assembly 10 --- the servo lifting module 6 is lowered. The water outlet end of the high-pressure flushing mechanism 7 is lowered and is inserted into the opening of the acid adding kettle body 12 --- the water valve is opened. High-pressure water is sprayed from the water outlet end to flush the acid adding kettle body 12. After flushing, the servo lifting module 6 drives the high-pressure flushing mechanism 7 to be lifted. The front blocking air cylinder assembly 8 and the clamping air cylinder assembly 9 are loosened --- the cleaned acid adding kettle body 12 is conveyed away by the conveying belt line. The front blocking air cylinder assembly 8 is stretched. The rear blocking air cylinder assembly 10 is loosened. The next acid adding kettle body 12 is conveyed and is blocked by the front blocking air cylinder assembly 8. The above process is repeatedly continued.

[0020] The above-mentioned components are all prior art. Those skilled in the art can use any model and existing design that can realize the corresponding functions.

[0021] The above merely describes preferred embodiments of the present application, and it should be noted that, for those skilled in the art, without departing from the inventive concept, a number of modifications and improvements can be made, and these all belong to the protection scope of the present application.

Claims

1. A cleaning machine for an acid-filling vessel used in lead-acid battery production, characterized in that, The system includes a water tank (2), a conveying mechanism, and a lifting and rinsing mechanism. The water tank (2) is installed on the main frame (1). Several parallel conveying mechanisms are installed inside the water tank (2). Each conveying mechanism has a lifting and rinsing mechanism located above the middle side. All lifting and rinsing mechanisms are connected to the main inlet pipe (11). The acid pot body (12) is transported linearly on the conveying mechanism. The lifting and rinsing mechanism includes a servo lifting module (6) and a high-pressure rinsing mechanism (7). The servo lifting module (6) is installed on the stand (5) on the outer side of the middle of the limit plate (4) on the other side. The high-pressure rinsing mechanism (7) is installed at the movable end of the servo lifting module (6). The water outlet of the high-pressure rinsing mechanism (7) faces downward between the limit plates (4) on both sides. The position of the water outlet of each high-pressure rinsing mechanism (7) corresponds to the position of the opening on an acid pot body (12).

2. The acid filling tank cleaning machine for lead-acid battery production as described in claim 1, characterized in that, The conveying mechanism includes a belt conveyor (3), with limiting plates (4) on both sides of the belt conveyor (3), and the acid addition pot body (12) is transported between the limiting plates (4) on both sides.

3. The acid filling tank cleaning machine for lead-acid battery production as described in claim 1, characterized in that, The middle outer side of the limiting plate (4) on one side is provided with a rear blocking cylinder assembly (10), a clamping cylinder assembly (9) and a front blocking cylinder assembly (8) in sequence along the transmission direction of the acid pot body (12). The limiting plate (4) on this side has a notch (41) corresponding to the position of the output end of the limiting plate of the rear blocking cylinder assembly (10), the clamping cylinder assembly (9) and the front blocking cylinder assembly (8).