Efficient forging device

By designing an automatic flipping device, the problem of manual flipping required in existing forging equipment was solved, workpiece flipping was automated, and work efficiency was improved.

CN223571936UActive Publication Date: 2025-11-21瑞安市山田汽车零部件有限公司
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Patent Information

Application Number
CN202423142800.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-11-21
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

The existing forging equipment requires manual flipping of the workpiece after one side has been forged, which increases the workload of operators and reduces work efficiency.

Method used

Design a high-efficiency forging device that includes an adjustment device and a flipping device. The device achieves automatic flipping of the workpiece by driving a worm gear mechanism and an electric telescopic rod with a motor. Combined with the fixation of the hydraulic cylinder and clamping plate, manual operation is reduced.

Benefits of technology

The process automates the workpiece flipping process, reducing the workload of operators and improving forging efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223571936U_ABST
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Abstract

The utility model relates to the technical field of forging, in particular to an efficient forging device which comprises a base and a box body, the upper end of the base is fixedly connected with the box body, an output shaft of a second motor is rotatably connected with the box body through a bearing, the output shaft of the second motor is fixedly connected with a double-end stud, and the double-end stud is fixedly connected with the base. The outer wall of the stud is in threaded connection with a threaded plate, a supporting plate is fixedly connected to the upper end of the threaded plate, an adjusting device is arranged on the left side of the upper end of the supporting plate, and a turnover device is arranged on the right side of the upper end of the supporting plate. Through cooperation of the adjusting device and the turn-over device, when the workpiece is turned over by a certain degree, movement of the telescopic end of an electric telescopic rod is stopped, an output shaft of a first motor is controlled to rotate reversely to drive a sliding rod and the workpiece to move to return to the original position, and an operator continues to hammer and forge the surface of the workpiece; the workload of operators is reduced, and the working efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to forging technical field, concretely is a kind of efficient forging device. BACKGROUND

[0002] When forging hammering is carried out to workpiece, it is fixed by clamp, after forging is completed to one side, it needs to continue to forge by turning over, needs to use a kind of efficient forging device.

[0003] For example, the authorized announcement number is "CN 214290647 U", the installation platform is fixedly installed at the top of the through hole on one side of the clamp, the installation platform and the clamp can clamp different shaped waste materials during use, thereby improving the practicability of the device, the through hole is arranged in the base, the surface of the other end of the base is slidably installed with a baffle, the through hole can enlarge the space clamped between the clamp and the installation platform during use, so that the waste material can be installed during forging, the baffle can block the through hole during use, thereby reducing the space between the clamp and the installation platform, the limiting bolt can limit the position of the baffle in the base during use, thereby improving the stability of the device, but the device fixes the workpiece by the clamp, after forging is completed to one side of the workpiece, the operator needs to manually turn over the workpiece, which increases the workload of the operator and reduces the working efficiency of the device. SUMMARY

[0004] The utility model aims at solving the problem that the device fixes the workpiece by clamp, after forging is completed to one side of the workpiece, the operator needs to manually turn over the workpiece, which increases the workload of the operator and reduces the working efficiency of the device, and proposes an efficient forging device.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0006] An efficient forging device is designed, which comprises a base and a box body, the base is fixedly connected with the box body at the upper end, the box body is fixedly connected with the second motor through the support, the output shaft of the second motor is rotatably connected with the box body through the bearing, the output shaft of the second motor is fixedly connected with a double-headed stud, the outer wall of the double-headed stud is threadedly connected with a threaded plate, the upper end of the threaded plate is fixedly connected with a support plate, the left side of the upper end of the support plate is provided with an adjusting device, and the right side of the upper end of the support plate is provided with a turning device.

[0007] Preferably, the adjusting device comprises a first motor and a first housing, the bottom end of the first housing is fixedly connected with the supporting plate, the first motor is fixedly connected with the first housing through a support, the output shaft of the first motor is fixedly connected with a worm, the outer wall of the worm is meshed with a worm wheel, the rotating shaft of the worm wheel is fixedly connected with a rotating rod, the outer wall of the rotating rod is fixedly connected with a cylinder, and the outer wall of the cylinder is slidably connected with a sliding rod.

[0008] Preferably, the two ends of the worm are rotatably connected with the first housing through bearings, the rotating shaft of the worm wheel is rotatably connected with the first housing through a bearing, and the outer wall of the sliding rod is slidably connected with the first housing.

[0009] Preferably, the outer wall of the threaded plate is slidably connected with a box body, the rear side of the upper end of the box body is fixedly connected with a fixing frame, the inner wall of the fixing frame is fixedly connected with a hydraulic cylinder, and the telescopic end of the hydraulic cylinder (10) is fixedly connected with a forging head.

[0010] Preferably, the turning device comprises an electric telescopic rod and a second housing, the outer wall of the second housing is slidably connected with the supporting plate, the inner wall of the second housing is fixedly connected with the electric telescopic rod, the telescopic end of the electric telescopic rod is fixedly connected with a rack, the outer wall of the rack is meshed with a gear, and the outer wall of the rotating shaft of the gear is fixedly connected with a clamping plate.

[0011] Preferably, the rotating shaft of the gear is rotatably connected with the second housing through a bearing, and the outer side of the second housing is fixedly connected with the sliding rod.

[0012] The high-efficiency forging device has the beneficial effects that: when the operator finishes hammering and forging one side of the workpiece, the workpiece needs to be turned over, the output shaft of the first motor is started to rotate to drive the worm to rotate, the worm drives the worm wheel to rotate due to the characteristics of the worm and the worm wheel, the worm wheel drives the rotating rod and the round rod to move synchronously, the round rod moves in the sliding rod while driving the sliding rod to move upward, the sliding rod drives the turning device and the fixed workpiece to move upward synchronously, when the sliding rod moves to the highest point, the output shaft of the first motor is stopped, the telescopic end of the electric telescopic rod is controlled to shorten to drive the rack to move downward, the rack drives the gear to rotate while moving, the gear drives the clamping plate and the workpiece to turn over synchronously, the telescopic end of the electric telescopic rod is stopped after the workpiece is turned over, the output shaft of the first motor is controlled to reverse to drive the sliding rod and the workpiece to move to restore the original position, and the operator can continue to hammer and forge the surface of the workpiece, the workpiece is turned over through the cooperation of the adjusting device and the turning device, the workload of the operator is reduced, and the work efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 The utility model discloses a high -efficient forging device structure schematic diagram;

[0014] Figure 2Fig. 1 is a perspective view of the high-efficiency forging device according to the present application; Figure 1 Fig. 2 is a front sectional view of the high-efficiency forging device according to the present application;

[0015] Figure 3 Fig. 3 is a sectional view of the high-efficiency forging device according to the present application; Figure 2 Fig. 4 is a sectional view of the high-efficiency forging device according to the present application;

[0016] Figure 4 Fig. 5 is a sectional view of the high-efficiency forging device according to the present application; Figure 2 Fig. 6 is a sectional view of the high-efficiency forging device according to the present application;

[0017] Figure 5 Fig. 7 is a sectional view of the high-efficiency forging device according to the present application; Figure 2 Fig. 8 is a sectional view of the high-efficiency forging device according to the present application;

[0018] Figure 6 Fig. 9 is a sectional view of the high-efficiency forging device according to the present application. Figure 2 Fig. 10 is a sectional view of the high-efficiency forging device according to the present application.

[0019] In the drawings: 1, base, 2, adjusting device, 201, first motor, 202, first housing, 203, worm, 204, worm gear, 205, rotating rod, 206, round rod, 207, sliding rod, 3, surface turning device, 301, electric telescopic rod, 302, second housing, 303, rack, 304, gear, 305, clamping plate, 4, box, 5, second motor, 6, stud, 7, threaded plate, 8, support plate, 9, fixing frame, 10, hydraulic cylinder, 11, forging head. DETAILED DESCRIPTION

[0020] The present application will be further described below in conjunction with the drawings:

[0021] Referring to the drawings Figures 1-6 In this embodiment, a high-efficiency forging device includes a base 1 and a box 4. The box 4 is fixedly connected to the upper end of the base 1. The box 4 is fixedly connected to a second motor 5 through a support. The second motor 5 meets the working requirements according to actual requirements. The output shaft of the second motor 5 is rotatably connected to the box 4 through a bearing. The output shaft of the second motor 5 is fixedly connected to a stud 6. The outer wall of the stud 6 is threadedly connected to a threaded plate 7. The stud 6 rotates to drive the threaded plate 7 on the two sides to move in opposite directions. The upper end of the threaded plate 7 is fixedly connected to a support plate 8. The threaded plate 7 moves to drive the support plate 8 to move synchronously. An adjusting device 2 is arranged on the left side of the upper end of the support plate 8. A surface turning device 3 is arranged on the right side of the upper end of the support plate 8.

[0022] The outer wall of the worm 203 is in mesh with the worm gear 204, the worm 203 rotates to drive the worm gear 204 to rotate, the rotating shaft of the worm gear 204 is fixedly connected with the rotating rod 205, the rotation of the worm gear 204 drives the rotating rod 205 and the cylinder 206 to move, the outer wall of the rotating rod 205 is fixedly connected with the cylinder 206, the outer wall of the cylinder 206 is in sliding connection with the slide rod 207, and the cylinder 206 moves in the slide rod 207 while driving the slide rod 207 to move vertically.

[0023] Referring to the drawings Figures 1-4 : The adjusting device 2 comprises a first motor 201 and a first shell 202, the first motor 201 is a servo motor, and according to actual requirements, work requirements can be met, the bottom end of the first shell 202 is fixedly connected with the supporting plate 8, the first motor 201 is fixedly connected with the first shell 202 through a support, the output shaft of the first motor 201 is fixedly connected with the worm 203, the outer wall of the worm 203 is in mesh with the worm gear 204, the rotation of the worm 203 drives the worm gear 204 to rotate, the rotating shaft of the worm gear 204 is fixedly connected with the rotating rod 205, the rotation of the worm gear 204 drives the rotating rod 205 and the cylinder 206 to move, the outer wall of the rotating rod 205 is fixedly connected with the cylinder 206, the outer wall of the cylinder 206 is in sliding connection with the slide rod 207, and the cylinder 206 moves in the slide rod 207 while driving the slide rod 207 to move vertically.

[0024] Referring to the drawings Figures 1-2 , 5 and 6: The turnover device 3 comprises an electric telescopic rod 301 and a second shell 302, the electric telescopic rod 301 can meet work requirements according to actual requirements, the outer wall of the second shell 302 is in sliding connection with the supporting plate 8, the inner wall of the second shell 302 is fixedly connected with the electric telescopic rod 301, the telescopic end of the electric telescopic rod 301 is fixedly connected with the rack 303, the telescopic end of the electric telescopic rod 301 moves to drive the rack 303 to move synchronously, the outer wall of the rack 303 is in mesh with the gear 304, the movement of the rack 303 drives the gear 304 to rotate, the outer wall of the rotating shaft of the gear 304 is fixedly connected with the clamping plate 305, and the rotation of the gear 304 drives the clamping plate 305 to rotate synchronously.

[0025] Working principle:

[0026] When the workpiece needs to be hammer forged, the workpiece is placed between the two side clamps 305, the external power supply of the second motor 5 is connected, the output shaft of the second motor 5 is started to rotate to drive the double-headed stud 6 to rotate, the double-headed stud 6 drives the two side threaded plates 7 to move inward, the threaded plate 7 drives the support plate 8 to move synchronously, the support plate 8 drives the clamp 305 to move synchronously, when the clamp 305 contacts the workpiece and is tightly pressed, the workpiece is fixed, after the workpiece is fixed, the operator controls the extension and retraction of the hydraulic cylinder 10 to drive the forging head 11 to hammer forge the workpiece.

[0027] The workpiece is adjusted and turned over:

[0028] When the operator finishes hammer forging one side of the workpiece, the workpiece needs to be turned over, the operator connects the external power supply of the first motor 201, starts the output shaft of the first motor 201 to rotate to drive the worm 203 to rotate, due to the characteristics of the worm and gear, the worm 203 drives the worm gear 204 to rotate, the worm gear 204 drives the rotating rod 205 and the round rod 206 to move synchronously, the round rod 206 moves in the slide rod 207 while driving the slide rod 207 to move upward, the slide rod 207 drives the turning device 3 and the fixed workpiece to move upward synchronously, when the slide rod 207 moves to the highest point, the output shaft of the first motor 201 is stopped, the extension end of the electric telescopic rod 301 is controlled to shorten to drive the rack 303 to move downward, the rack 303 drives the gear 304 to rotate while moving, the gear 304 drives the clamp 305 and the workpiece to turn over synchronously, when the workpiece 305 turns over 90 degrees, the extension end of the electric telescopic rod 301 is stopped, the output shaft of the first motor 201 is controlled to reverse to drive the slide rod 207 and the workpiece to move back to the original position, the operator can continue to hammer forge the surface of the workpiece, when the workpiece needs to be turned over, the above process is controlled, and reverse operation is performed, and the adjustment and turning over process of the workpiece is completed.

[0029] Through the cooperation of the adjusting device and the turning device, the workpiece is turned over, the work efficiency of the operator is improved, and it is more efficient.

[0030] Although the utility model has been illustrated and described by referring to preferred embodiments, it should be understood by those skilled in the art that various changes in form and details can be made within the scope of claims.

Claims

1. A high-efficiency forging device, comprising a base (1) and a housing (4), wherein the housing (4) is fixedly connected to the upper end of the base (1), characterized in that: The housing (4) is fixedly connected to the second motor (5) via a bracket. The output shaft of the second motor (5) is rotatably connected to the housing (4) via a bearing. The output shaft of the second motor (5) is fixedly connected to a double-headed stud (6). The outer wall of the double-headed stud (6) is threadedly connected to a threaded plate (7). A support plate (8) is fixedly connected to the upper end of the threaded plate (7). An adjustment device (2) is provided on the left side of the upper end of the support plate (8). A flipping device (3) is provided on the right side of the upper end of the support plate (8).

2. The high-efficiency forging apparatus according to claim 1, characterized in that: The adjusting device (2) includes a first motor (201) and a first housing (202). The bottom end of the first housing (202) is fixedly connected to the support plate (8). The first motor (201) is fixedly connected to the first housing (202) through a bracket. The output shaft of the first motor (201) is fixedly connected to a worm (203). The outer wall of the worm (203) meshes with a worm wheel (204). The rotating shaft of the worm wheel (204) is fixedly connected to a rotating rod (205). The outer wall of the rotating rod (205) is fixedly connected to a cylinder (206). The outer wall of the cylinder (206) is slidably connected to a sliding rod (207).

3. The high-efficiency forging apparatus according to claim 2, characterized in that: The worm (203) is rotatably connected to the first housing (202) at both ends by bearings, the worm wheel (204) is rotatably connected to the first housing (202) by bearings, and the outer wall of the slide rod (207) is slidably connected to the first housing (202).

4. The high-efficiency forging apparatus according to claim 1, characterized in that: The outer wall of the threaded plate (7) is slidably connected to the box body (4). A fixing frame (9) is fixedly connected to the rear side of the upper end of the box body (4). A hydraulic cylinder (10) is fixedly connected to the inner wall of the fixing frame (9). A forging head (11) is fixedly connected to the telescopic end of the hydraulic cylinder (10).

5. The high-efficiency forging apparatus according to claim 1, characterized in that: The flipping device (3) includes an electric telescopic rod (301) and a second outer shell (302). The outer wall of the second outer shell (302) is slidably connected to the support plate (8). The electric telescopic rod (301) is fixedly connected to the inner wall of the second outer shell (302). A rack (303) is fixedly connected to the telescopic end of the electric telescopic rod (301). The outer wall of the rack (303) meshes with a gear (304). A clamping plate (305) is fixedly connected to the outer wall of the rotating shaft of the gear (304).

6. The high-efficiency forging apparatus according to claim 5, characterized in that: The gear (304) rotating shaft is rotatably connected to the second housing (302) via a bearing, and the outer side of the second housing (302) is fixedly connected to the slide rod (207).

Citation Information

Patent Citations

  • Clamp for forging device

    CN214290647U