Die casting island production line
By introducing reusable inserts and robotic systems, the problem of not being able to produce curved die-cast products in one go in existing technologies has been solved, achieving efficient and low-cost die-casting production and supporting multi-variety production.
Patent Information
- Application Number
- CN202422623004.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-10-29
AI Technical Summary
Existing technology cannot produce die-cast products with curved surfaces in one go through die casting. It is necessary to introduce additional machining centers or equipment, resulting in low production efficiency and high costs.
By introducing reusable inserts and combining them with pick-up and transfer robots, pre-die casting of the forming curved surface of die-cast parts can be achieved. The inserts can be recycled through a cooling table, thus avoiding the need for machining center equipment.
It improves production efficiency, reduces production costs, accelerates production cycles, and achieves compatibility with different products.
Smart Images
Figure CN223572005U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the die casting field especially relates to a die casting island production line. BACKGROUND
[0002] The die casting automatic production line is combined with multiple process equipment associated in die casting production, and then realizes automatic operation of each link through information intercommunication of the controller and the robot, so that the die casting production automation is realized, and the production efficiency is improved and the labor cost is reduced.
[0003] However, for the die casting product with the curved surface radian in the partial inner arc, the conventional method is to first process the forming surface by the die casting machining center, and then process the required forming curved surface by the five-axis center again, so that the product with the curved surface radian cannot be produced by the die casting at one time, the machining center or the equipment needs to be additionally introduced, so that the production efficiency is low and the cost is high. UTILITY MODEL CONTENT
[0004] In view of the deficiencies of the prior art, the utility model provides a die casting island production line, which introduces a recyclable insert, so that the product is formed at one time, the production efficiency is high, and the comprehensive cost is low.
[0005] The utility model realizes the following technical scheme:
[0006] A die casting island production line, comprising a taking robot, a die casting machine, an air cooling machine, a slag removal package machine, a saw cutting machine and a controller, the controller is in communication connection with the taking robot, the die casting machine, the air cooling machine, the slag removal package machine and the saw cutting machine, and the die casting island production line further comprises:
[0007] The insert has a preset shape, and the die casting machine has an installation station for placing the insert on the die casting mold;
[0008] An insert cooling table is used for cooling the insert;
[0009] A transfer robot is in communication connection with the controller, and the working range of the transfer robot covers the insert cooling table;
[0010] The controller can control the taking robot to put the insert on the insert cooling table into the installation station and get a combined part comprising the insert and a product with a preset shape through the die casting machine, and the controller can control the taking robot to send the combined part to the slag removal package machine, the air cooling machine and the saw cutting machine respectively; the transfer robot can grasp the insert separated from the combined part and send it to the insert cooling table, and the insert is recycled after cooling.
[0011] Further, the preset shape of the insert includes an arc-shaped curved surface.
[0012] Further, the insert cooling station is fixed in the die casting island production line and located in the working range of the part taking robot.
[0013] Further, the insert cooling station is movably installed in the die casting island production line and movable to the working range of the part taking robot.
[0014] Further, the die casting island production line further comprises an AGV trolley, and the insert cooling station is installed on the AGV trolley.
[0015] Further, the die casting island production line further comprises a track fixed in the die casting island production line, and the insert cooling station is movable along the track.
[0016] Further, the die casting island production line further comprises an oil press capable of separating the combined part into the product and the insert, and the transfer robot is capable of grabbing the insert separated by the oil press and sending the insert to the insert cooling station.
[0017] Further, the die casting island production line further comprises a deburring robot in communication connection with the controller and located in the working range of the transfer robot for deburring the product.
[0018] Further, the die casting island production line further comprises a spraying robot in communication connection with the controller, and the spraying robot sprays the cavity of the die casting mold after receiving the spraying signal of the controller.
[0019] Further, the die casting island production line further comprises a conveying line for conveying the product, and the die casting machine, the air cooling machine, the slag removing machine, the saw cutting machine, the oil press, the spraying robot, the deburring robot and the conveying line form a circumference, and the part taking robot and the transfer robot are arranged in the circumference.
[0020] Compared with the prior art, the die casting island production line has the following advantages:
[0021] 1. By introducing the insert, the insert is used to cooperate with the die casting step, so that the forming curved surface pre-die casting of the die casting part can be directly realized, and the working range of the part taking robot and the transfer robot can cover the insert, so that the insert is cyclically applied to the process, the overall cyclic operation of the process flow line is realized, the production efficiency is improved, the introduction of the machining center equipment can be avoided, the production cost is reduced, and the production cycle is accelerated.
[0022] 2. By introducing the insert cooling table, and the work range of the taking robot and the work range of the transfer robot can cover the insert cooling table, so that the action of grabbing and placing the insert into the die casting machine, or separating from the product and being grabbed and placed back to the insert cooling table, the taking robot and the transfer robot can complete, improve the production efficiency and reduce the cost.
[0023] 3. The production line is modularly designed in each process, and is completed by different devices, and compatibility for other products can be realized by replacing tooling. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 It is a structure schematic view of the die casting island production line of an embodiment of the utility model;
[0025] Figure 2 It is a top view of the die casting island production line of an embodiment of the utility model.
[0026] Label explanation: 1, taking robot; 2, die casting machine; 3, air cooling machine; 4, slag bag removing machine; 5, saw cutting machine; 6, oil press; 7, insert cooling table; 8, transfer robot; 90, spraying robot; 91, deburring robot; 92, conveying line; A, taking robot work range; B, transfer robot work range. DETAILED DESCRIPTION
[0027] The utility model technical scheme will be further non-restrictively and specifically described in combination with the preferred embodiments and the drawings. In the description of the utility model, it should be understood that the orientation or position relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" is based on the orientation or position relationship shown in the drawings. In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can be explicitly or implicitly included at least one feature. In the description of the utility model, the meaning of "multiple" is at least two, for example, two, three, etc., unless otherwise specifically limited. The embodiments described below by referring to the drawings are exemplary, and are intended to explain the utility model, and cannot be understood as limiting the utility model.
[0028] As Figure 1 And Figure 2As shown, the die casting island production line of one embodiment of the utility model, including get part robot 1, die casting machine 2, air cooling machine 3, slag bag machine 4, saw cutting machine 5 and controller. Controller is connected with get part robot 1, die casting machine 2, air cooling machine 3, slag bag machine 4 and saw cutting machine 5 all communication.
[0029] Die casting island production line still includes the insert with the preset shape, and the die casting die of die casting machine 2 has the installation station of placing insert. Controller can control get part robot 1 and place insert into installation station and get the assembly including insert and the product with the preset shape by die casting machine 2. And controller can control get part robot 1 and send assembly to slag bag machine 4, air cooling machine 3 and saw cutting machine 5 respectively. Wherein, in this embodiment, the preset shape of insert is arc curved surface, and in other alternative embodiments, it can also be other shapes that need further processing. The utility model introduces insert, uses insert to cooperate with die casting step, can directly realize the forming curved surface pre-die casting of die casting, can avoid the introduction of machining center equipment, reduces production cost, and also can speed up production cycle.
[0030] In addition, the die casting island production line further comprises an insert cooling table 7, and the insert cooling table 7 is located within the working range of the get part robot 1, and the insert cooling table 7 is used for cooling the insert separated from the product for the next cycle. The die casting island production line further comprises a transfer robot 8 in communication with the controller, and the working range of the transfer robot 8 covers the insert cooling table 7, so as to be able to grasp the insert separated from the assembly and send it to the insert cooling table 7. Through the above setting, the single insert is recycled and applied to the process, the overall cycle operation of the process pipeline is realized, thereby improving the production efficiency and reducing the production cost.
[0031] Specifically, the die casting island production line further comprises an oil press 6 in communication with the controller. The product is processed by the saw cutting machine 5 and is grasped by the transfer robot 8 and sent to the oil press 6, and the oil press 6 can separate the assembly into the product with the arc curved surface and the insert, and then the transfer robot 8 can simultaneously or separately grasp the separated product and insert, and send the product to the next process and send the insert to the insert cooling table 7. By setting the transfer robot 8, the separated product and insert can be automatically sent to the next process in time, thereby shortening the turnover time and improving the work efficiency.
[0032] The die casting island production line further comprises a spraying robot 90, a deburring robot 91 and a conveying line 92 in communication with the controller. The spraying robot 90 is used to spray the cavity of the die casting die before the die casting machine 2 is closed, and after receiving the spraying signal of the controller, the demolding agent is sprayed on the inner wall of the cavity in an appropriate and uniform manner, so as to facilitate the opening of the mold. The deburring robot 91 is used to deburr the preset product after separation. The conveying line 92 is installed downstream of the deburring robot 91 and is used to convey the product to the next process.
[0033] In addition, the die casting machine 2, the air cooling machine 3, the slag ladle machine 4, the saw cutting machine 5, the oil press machine 6, the spraying robot 90, the deburring robot 91 and the conveying line 92 are circumferentially arranged, and the taking-out robot 1 and the transfer robot 8 are arranged in the circumferential region. In this way, the taking-out robot 1 and the transfer robot 8 can only rotate a certain angle to put the product into the next process when rotating, effectively shortening the rotation time and improving the work efficiency. In addition, the insert cooling table 7 is arranged in the rotating working area of the taking-out robot 1 and the transfer robot 8, that is, after the insert cooling table 7 is introduced, the product processed can have the required curved surface shape without changing the equipment layout and introducing new equipment, saving the process and reducing the cost
[0034] In an embodiment of the present application, the insert cooling table 7 is fixed in the die casting island production line, and the working range of the transfer robot 8 and the taking-out robot 1 can cover the insert cooling table 7. Figure 2 The middle A circle is the working range of the taking-out robot 1, and the middle B circle is the working range of the transfer robot 8. The transfer robot 8 and the taking-out robot 1 can take or deliver the insert on the insert cooling table 7. By introducing the insert cooling table 7, the working range of the taking-out robot 1 and the working range of the transfer robot 8 can cover the insert cooling table 7, so that the action of grabbing the insert and putting it into the die casting machine 2 or separating it from the product and then grabbing it and putting it back into the insert cooling table 7 can be completed with the cooperation of the taking-out robot 1 and the transfer robot 8, improving the production efficiency and reducing the cost.
[0035] In another embodiment of the present application, the insert cooling table 7 is movably installed in the die casting island production line, and the insert cooling table 7 can be moved into the working range of the transfer robot 8 and the taking-out robot 1. In this way, in the case of a more complicated process and more steps, the working range of the transfer robot 8 and the taking-out robot 1 cannot cover the insert cooling table 7 at the same time, and by the above movable arrangement, the relative position of the insert cooling table 7 can be adjusted in real time during the work process to meet the requirements.
[0036] Optionally, the die casting island production line can further include an AGV trolley, and the insert cooling table 7 is installed on the AGV trolley.
[0037] Optionally, the die casting island production line can further include a track fixed in the die casting island production line, and the track is at least partially arranged in the working range of the transfer robot 8 and the taking-out robot 1, and the insert cooling table 7 can run along the track. By arranging the insert cooling table 7 to be movable, the insert cooling table 7 can be moved into the working range of the transfer robot 8 or the taking-out robot 1 as needed, so as to efficiently utilize the space in the die casting island production line and reduce the installation space.
[0038] In operation, the controller first controls the pick-up robot 1 to place the insert into a mounting station on the die casting mold in the die casting machine 2, then controls the spraying robot 90 to spray a certain mold release agent on the cavity of the die casting mold for facilitating mold opening, then controls the die casting machine 2 to close and open the mold to obtain a product including the insert and having an arc-shaped surface, then controls the pick-up robot 1 to sequentially send the product to the slag removal package machine 4 for slag removal package process, to the air cooling machine 3 for cooling, and to the sawing machine 5 for cutting off the runner, then sends the product after cutting off the runner to the oil press 6 by the transfer robot 8, separates the insert from the product by the oil press 6, and simultaneously or separately grasps the separated product and insert by the transfer robot 8, and sends the product to the next process, i.e., the deburring robot 91, and sends the insert to the insert cooling table 7, and finally the insert enters the next cycle and the product is sent to the next process by the conveying line 92.
[0039] The utility model discloses a die casting process line, which comprises a pick-up robot 1, a die casting machine 2, a spraying robot 90, a slag removal package machine 4, an air cooling machine 3, a sawing machine 5, an oil press 6, an insert cooling table 7, a conveying line 92 and a transfer robot 8.
[0040] The above embodiments only express several implementation manners of the utility model, and the description is more specific and detailed, but it can not be understood as the limitation of the patent range of the utility model. It should be pointed out that for ordinary skilled persons in the art, several deformations and improvements can be made without departing from the concept of the utility model, and these all belong to the protection range of the utility model. Therefore, the protection range of the utility model patent should be subject to the appended claims.
Claims
1. A die-casting island production line, comprising a part-retrieving robot (1), a die-casting machine (2), an air cooler (3), a slag removal machine (4), a sawing machine (5), and a controller, wherein the controller is communicatively connected to the part-retrieving robot (1), the die-casting machine (2), the air cooler (3), the slag removal machine (4), and the sawing machine (5), characterized in that, The die-casting island production line also includes: The die-casting mold of the die-casting machine (2) has an installation station for placing the insert, which has a preset shape. Insert cooling table (7) for cooling the insert; A transfer robot (8) is communicatively connected to the controller, and the working range of the transfer robot (8) covers the insert cooling table (7); The controller can control the part-retrieving robot (1) to place the insert located on the insert cooling table (7) into the installation station and close the mold through the die-casting machine (2) to obtain an assembly including the insert and a product with a preset shape. The controller can also control the part-retrieving robot (1) to send the assembly to the slag removal machine (4), the air cooler (3), and the sawing machine (5) respectively. The transfer robot (8) can grab the insert separated from the assembly and send it to the insert cooling table (7) for cooling and recycling.
2. The die-casting island production line according to claim 1, characterized in that, The preset shape of the insert includes an arcuate surface.
3. The die-casting island production line according to claim 2, characterized in that, The insert cooling platform (7) is fixed inside the die-casting island production line, and the insert cooling platform (7) is located within the working range of the part-retrieving robot (1).
4. The die-casting island production line according to claim 2, characterized in that, The insert cooling table (7) is movably installed in the die-casting island production line, and the insert cooling table (7) can be moved to the working range of the part-picking robot (1).
5. The die-casting island production line according to claim 4, characterized in that, The die-casting island production line also includes an AGV trolley, and the insert cooling table (7) is installed on the AGV trolley.
6. The die-casting island production line according to claim 4, characterized in that, The die-casting island production line also includes a track fixed within the die-casting island production line, and the insert cooling table (7) can run along the track.
7. The die-casting island production line according to claim 2, characterized in that, The die-casting island production line also includes a hydraulic press (6), which can separate the assembly into the product and the insert, and the transfer robot (8) can grab the insert separated by the hydraulic press (6) and send it to the insert cooling table (7).
8. The die-casting island production line according to claim 7, characterized in that, The die-casting island production line also includes a deburring robot (91) that is connected to the controller. The deburring robot (91) is located within the working range of the transfer robot (8) and is used to deburr the product.
9. The die-casting island production line according to claim 8, characterized in that, The die-casting island production line also includes a spraying robot (90) that is communicatively connected to the controller. After receiving the spraying signal from the controller, the spraying robot (90) sprays the cavity of the die-casting mold.
10. The die-casting island production line according to claim 9, characterized in that, The die-casting island production line also includes a conveyor line (92) for conveying products. The die-casting machine (2), the air cooler (3), the slag removal machine (4), the sawing machine (5), the hydraulic press (6), the spraying robot (90), the deburring robot (91), and the conveyor line (92) form a circumference. The picking robot (1) and the transfer robot (8) are both located within the circumference.