Fan steel mesh assembling equipment
By designing a turntable mechanism and coordinating the steel mesh demolding unit with the feeding unit, the problem of low efficiency in traditional manual steel mesh demolding was solved, realizing automated and efficient production of wind turbine steel mesh assembly.
Patent Information
- Application Number
- CN202423179384.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-23
AI Technical Summary
Traditional steel mesh removal operations rely on manual labor, which is inefficient and cannot achieve continuity between steel mesh removal and loading operations. The automation level of wind turbine steel mesh assembly operations is low, resulting in overall low efficiency.
Design a wind turbine steel mesh assembly equipment. By setting up a turntable mechanism, a steel mesh feeding mechanism and a feeding mechanism, and combining the steel mesh demolding unit and the feeding unit, continuous operation of wind turbine feeding, steel mesh demolding and feeding can be realized, thereby improving the level of automation.
This has improved the automation level of wind turbine steel mesh assembly, increased production efficiency, and reduced labor costs.
Smart Images

Figure CN223572446U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of automation equipment, and particularly relates to a fan steel mesh assembling equipment. BACKGROUND
[0002] In the assembly and production process of the sweeping robot, the steel mesh of the fan inside the sweeping robot needs to be assembled. Before the assembly of the steel mesh, the bottom film is attached to the bottom of the steel mesh. The bottom film needs to be separated from the steel mesh, and then the steel mesh is attached to the fan to complete the assembly of the fan steel mesh. The traditional steel mesh film separation operation is usually completed by manual work, and the operation efficiency is low. The continuity of the steel mesh film separation and feeding operation cannot be realized, and the automation level of the fan steel mesh assembly operation is low, and the overall operation efficiency is also low. SUMMARY
[0003] In order to solve the problems of the prior art, the utility model provides a fan steel mesh assembling equipment. The rotating disc mechanism is provided to realize the simultaneous operation of the fan feeding mechanism, the steel mesh feeding mechanism and the discharging mechanism, which is beneficial to improve the production efficiency. The cooperation of the steel mesh film separation unit and the steel mesh feeding unit realizes the continuous operation of the steel mesh film separation and feeding, improves the automation level of the fan steel mesh assembly operation and improves the production efficiency.
[0004] The technical effects achieved by the utility model are realized through the following technical aspects:
[0005] The utility model provides a fan steel mesh assembling equipment, which comprises a rotating disc mechanism and a fan feeding mechanism, a steel mesh feeding mechanism and a discharging mechanism arranged in sequence around the outer periphery of the rotating disc mechanism.
[0006] The steel mesh feeding mechanism comprises a steel mesh film separation unit and a steel mesh feeding unit. The steel mesh film separation unit and the rotating disc mechanism are located on the operation path of the steel mesh feeding unit.
[0007] As a further description of the utility model technical scheme, the steel mesh film separation unit comprises a positioning table, a pressing assembly arranged around the positioning table and a first lifting assembly arranged below the positioning table. The center position of the positioning table is hollow. The first lifting assembly is located below the center position of the positioning table. The pressing assembly is used for pressing the steel mesh bottom film, and the first lifting assembly is used for lifting the steel mesh.
[0008] The steel mesh feeding unit comprises a first driving assembly and a first adsorption assembly drivingly connected with the first driving assembly. The first adsorption assembly is used for fixing the steel mesh.
[0009] As a further description of the utility model technical scheme, the positioning table is provided with a positioning pin for positioning the steel mesh bottom film.
[0010] As a further description of the technical scheme of the utility model, the steel mesh feeding unit further comprises a second adsorption assembly for fixing the steel mesh bottom film, and the second adsorption assembly is drivingly connected with the first driving assembly.
[0011] The steel mesh film removing unit further comprises a bottom film bin, and the bottom film bin is located on the operation path of the steel mesh feeding unit.
[0012] As a further description of the technical scheme of the utility model, the steel mesh feeding mechanism further comprises a steel mesh feeding bin and a transfer unit, and the transfer unit operates between the steel mesh feeding bin and the steel mesh film removing unit.
[0013] As a further description of the technical scheme of the utility model, the bottom of the steel mesh feeding bin is provided with a second jacking assembly for jacking the steel mesh to be fed, and the top of the steel mesh feeding bin is provided with an anti-adhesion assembly.
[0014] As a further description of the technical scheme of the utility model, the turntable mechanism comprises a rotating platform and a driving unit for driving the rotating platform to rotate, and a plurality of fixing jigs are circumferentially arranged on the rotating platform.
[0015] As a further description of the technical scheme of the utility model, the fan feeding mechanism comprises a fan feeding bin and a fan feeding unit, and the fan feeding unit operates between the fan feeding bin and the turntable mechanism.
[0016] As a further description of the technical scheme of the utility model, the fan feeding unit comprises a second driving assembly and a third adsorption assembly drivingly connected with the second driving assembly.
[0017] As a further description of the technical scheme of the utility model, the discharging mechanism comprises a discharging unit and a discharging conveying unit, and the discharging unit operates between the turntable mechanism and the discharging conveying unit.
[0018] In summary, the utility model has at least the following advantages:
[0019] The fan steel mesh assembling equipment provided by the utility model can realize simultaneous operation of the fan feeding mechanism, the steel mesh feeding mechanism and the discharging mechanism through the arrangement of the turntable mechanism, which is beneficial to improving production efficiency; the cooperation of the steel mesh film removing unit and the steel mesh feeding unit can realize the continuity of steel mesh film removing operation and steel mesh feeding operation, effectively improve the automation level of fan steel mesh assembling operation, and thus improve production efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 It is a structure schematic view of the fan steel mesh assembling equipment of the utility model embodiment 1.
[0021] Figure 2 It is the structure schematic view of the steel mesh demoulding unit of the utility model embodiment 1.
[0022] Figure 3 It is the structure schematic view of the steel mesh feeding unit of the utility model embodiment 1.
[0023] Figure 4 It is the structure schematic view of the steel mesh feeding bin and transfer unit of the utility model embodiment 2.
[0024] Figure 5 It is the structure schematic view of the second jacking assembly and anti-adhesion assembly of the utility model embodiment 2.
[0025] Figure 6 It is the structure schematic view of the rotary table mechanism of the utility model embodiment 3.
[0026] Figure 7 It is the structure schematic view of the fan feeding mechanism and discharging mechanism of the utility model embodiment 3.
[0027] Figure 8 It is the structure schematic view of the fan feeding unit of the utility model embodiment 3.
[0028] Markings in the drawing:
[0029] 1, rotary table mechanism;11, rotating platform;12, drive unit;13, fixed jig;
[0030] 2, fan feeding mechanism;21, fan feeding bin;22, fan feeding unit;221, second drive assembly;222, third adsorption assembly;
[0031] 3, steel mesh feeding mechanism;31, steel mesh demoulding unit;311, positioning table;312, pressing assembly;313, first jacking assembly;314, positioning pin;315, bottom film bin;32, steel mesh feeding unit;321, first drive assembly;322, first adsorption assembly;323, second adsorption assembly;33, steel mesh feeding bin;331, second jacking assembly;332, anti-adhesion assembly;34, transfer unit;
[0032] 4, discharging mechanism;41, discharging unit;42, discharging conveying unit. DETAILED DESCRIPTION
[0033] In order to make the purpose, technical scheme and advantage of the utility model embodiment clearer, the technical scheme in the utility model embodiment will be described clearly and completely in the following with the drawings in the utility model embodiment.
[0034] The following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed application, but merely represents the selected embodiments of the application. Based on the embodiments of the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of the present application.
[0035] Embodiment 1
[0036] With reference to Figures 1 to 3 The fan steel mesh assembling equipment provided in the embodiment comprises a rotating disc mechanism 1, a fan feeding mechanism 2, a steel mesh feeding mechanism 3 and a discharging mechanism 4 arranged in sequence around the outer periphery of the rotating disc mechanism 1. It should be noted that the steel mesh feeding mechanism 3 can simultaneously realize the feeding and assembling of the steel mesh. It can be understood that the rotating disc mechanism 1 can be provided with a plurality of fan placing positions, each of which will pass through the fan feeding station, the steel mesh feeding and assembling station and the discharging station in sequence, so that the fan feeding mechanism 2, the steel mesh feeding mechanism 3 and the discharging mechanism 4 can simultaneously work in the running process of the rotating disc mechanism 1, effectively improving the working efficiency of the fan steel mesh assembling, thereby improving the production efficiency.
[0037] The steel mesh feeding mechanism 3 comprises a steel mesh film stripping unit 31 and a steel mesh feeding unit 32, and the steel mesh film stripping unit 31 and the rotating disc mechanism 1 are located on the working path of the steel mesh feeding unit 32. In some embodiments, the steel mesh feeding unit 32 can take the steel mesh from the steel mesh storage bin, move the steel mesh to the steel mesh film stripping unit 31 to strip the bottom film of the steel mesh, and then move the steel mesh with the bottom film stripped to the position of the rotating disc mechanism 1 and paste the steel mesh on the fan at the steel mesh feeding and assembling station, completing the assembling of the fan steel mesh. Through the cooperation of the steel mesh film stripping unit 31 and the steel mesh feeding unit 32, the continuity of the steel mesh film stripping operation and the steel mesh feeding operation is realized, effectively improving the automation level of the fan steel mesh assembling operation and improving the production efficiency.
[0038] As one of the embodiments, the steel mesh film stripping unit 31 comprises a positioning table 311, a plurality of pressing assemblies 312 arranged around the positioning table 311 and a first lifting assembly 313 arranged below the positioning table 311, the pressing assemblies 312 are used to press the bottom film of the steel mesh, and the first lifting assembly 313 is used to lift the steel mesh. It should be noted that the center position of the positioning table 311 is hollow, the first lifting assembly 313 corresponds to the position below the center position of the positioning table 311, and the first lifting assembly 313 can lift the steel mesh through the positioning table 311.
[0039] The steel mesh feeding unit 32 comprises a first driving assembly 321 and a first adsorption assembly 322 drivingly connected with the first driving assembly 321, and the first adsorption assembly 322 is used for adsorbing and fixing the steel mesh. In the embodiment, the first driving assembly 321 is a mechanical arm, the first adsorption assembly 322 comprises a plurality of suction cups, the steel mesh is circular, the bottom film of the steel mesh is rectangular, and the area of the bottom film of the steel mesh is larger than that of the steel mesh.
[0040] When the steel mesh is removed from the film, the steel mesh feeding unit 32 places the steel mesh with the bottom film attached on the positioning table 311 for positioning, then the pressing assembly 312 presses and fixes the edge of the bottom film of the steel mesh, then the first jacking assembly 313 jacks up the steel mesh upward, so that the edge of the steel mesh is separated from the bottom film, at this time, the first adsorption assembly 322 moves to the position of the steel mesh under the driving of the first driving assembly 321 and adsorbs and fixes the edge of the steel mesh, finally, the first adsorption assembly 322 is driven by the first driving assembly 321 to move upward, so that the steel mesh is completely separated from the bottom film, and the film removing operation of the steel mesh is completed.
[0041] In the embodiment, the positioning table 311 is provided with positioning blocks around the positioning table 311, so that the positioning of the bottom film of the steel mesh can be realized. As a further optimization, the positioning table 311 can also be provided with positioning pins 314, and the edge of the bottom film of the steel mesh is provided with positioning holes, so that the positioning and fixing of the bottom film of the steel mesh can be further realized by sleeving the positioning holes on the positioning pins 314, which is beneficial to improve the accuracy of the film removing operation of the steel mesh and improve the production operation quality.
[0042] In some embodiments, the steel mesh feeding unit 32 further comprises a second adsorption assembly 323 for adsorbing and fixing the bottom film of the steel mesh, and the second adsorption assembly 323 is drivingly connected with the first driving assembly 321. In the embodiment, the second adsorption assembly 323 comprises a plurality of suction cups. The steel mesh film removing unit 31 further comprises a film warehouse 315, which is located between the positioning table 311 and the turntable mechanism 1 and on the operation path of the steel mesh feeding unit 32. Therefore, the automatic film removing operation of the steel mesh can be realized, and the automatic removal of the waste bottom film of the steel mesh can also be realized, which further improves the automation level of the fan steel mesh assembly operation, further improves the production efficiency, and reduces the labor cost.
[0043] It should be noted that the second adsorption assembly 323 is used for adsorbing and fixing the waste bottom film of the steel mesh which has been separated from the steel mesh, and the specific embodiment is that when the first adsorption assembly 322 adsorbs and fixes the steel mesh and completely separates the steel mesh from the bottom film, the second adsorption assembly 323 adsorbs and fixes the bottom film of the steel mesh, and under the driving of the first driving assembly 321, the waste bottom film of the steel mesh is moved to the film warehouse 315.
[0044] It should be noted that in the specific implementation process, it is possible that one steel mesh is attached to one bottom film, or it is possible that multiple steel meshes are attached to one bottom film. Regardless of which case, the fan steel mesh assembling equipment of the embodiment is applicable.
[0045] The fan steel mesh assembling equipment of the embodiment realizes simultaneous operation of the fan feeding mechanism, the steel mesh feeding mechanism, and the discharging mechanism through the setting of the rotating disc mechanism, which is conducive to improving production efficiency. The continuity of the steel mesh demolding operation and the steel mesh feeding operation is realized through the cooperation of the steel mesh demolding unit and the steel mesh feeding unit, effectively improving the automation level of the fan steel mesh assembling operation and improving production efficiency. The further positioning and fixing of the steel mesh bottom film are realized through the setting of the positioning pin on the positioning table, improving the accuracy of the steel mesh demolding operation. The automation level of the fan steel mesh assembling operation is further improved through the setting of the second suction assembly and the bottom film bin, reducing labor costs.
[0046] Embodiment 2
[0047] As a further optimization of Embodiment 1, reference is made to Figures 4 to 5 The steel mesh feeding mechanism 3 further includes a steel mesh feeding bin 33 and a transfer unit 34, which operates between the steel mesh feeding bin 33 and the steel mesh demolding unit 31. In this embodiment, the transfer unit 34 includes a suction cup assembly, a horizontal drive module for driving the suction cup assembly to move horizontally, and a vertical drive cylinder for driving the suction cup assembly to move vertically.
[0048] In some embodiments, the bottom of the steel mesh feeding bin 33 is provided with a second jacking assembly 331 for jacking the steel mesh to be fed. It can be understood that the steel mesh to be fed is attached with a bottom film, and the steel mesh and its bottom film are stacked layer by layer in the steel mesh feeding bin 33. When the transfer unit 34 takes away a steel mesh and its bottom film from the top of the steel mesh feeding bin 33, the second jacking assembly 331 will jacking up a height, thereby ensuring that the transfer unit 34 can take away the steel mesh and its bottom film from the same height and same position at the top of the steel mesh feeding bin 33 each time, which is conducive to improving production operation efficiency and operation accuracy.
[0049] Because the distance between the stacked steel mesh bottom films is relatively close, static electricity is easily generated between the adjacent two steel mesh bottom films, causing adhesion between the adjacent two steel mesh bottom films, which interferes with the normal feeding of the transfer unit 34. Therefore, an anti-adhesion assembly 332, such as an anti-adhesion brush, can be provided at the top of the steel mesh feeding bin 33. When the transfer unit 34 takes away the steel mesh and its bottom film from the top of the steel mesh feeding bin 33, the friction of the steel mesh bottom film against the anti-adhesion brush can eliminate static electricity, thereby effectively preventing adhesion between the adjacent steel mesh bottom films and ensuring the normal feeding of the transfer unit 34, which is conducive to improving production operation efficiency and quality.
[0050] Embodiment 3
[0051] As a further optimization of embodiment 2, reference is made to Figures 6 to 8 The turntable mechanism 1 comprises a rotating platform 11 and a driving unit 12 for driving the rotating platform 11 to rotate, and a plurality of fixing jigs 13 are arranged on the rotating platform 11 at equal intervals in the circumferential direction, and the fixing jigs 13 are used for fixing and carrying the fan. In the embodiment, the driving unit 12 is a rotating driving motor. In some embodiments, the fixing jigs 13 can be four, so that the fan feeding station, the steel mesh feeding and assembling station and the unloading station on the fan can correspond to one fixing jig when the rotating platform 11 rotates one step, so as to ensure the continuity and high efficiency of the automatic steel mesh assembling operation of the fan.
[0052] In some embodiments, the fan feeding mechanism 2 comprises a fan feeding bin 21 and a fan feeding unit 22, and the fan feeding unit 22 is arranged between the fan feeding bin 21 and the turntable mechanism 1. The fan feeding unit 22 comprises a second driving assembly 221 and a third suction assembly 222 drivingly connected with the second driving assembly 221. In the embodiment, the second driving assembly 221 is a mechanical arm, and the third suction assembly 222 comprises a plurality of suction cups.
[0053] In some embodiments, the unloading mechanism 4 comprises an unloading unit 41 and an unloading conveying unit 42, and the unloading unit 41 is arranged between the turntable mechanism 1 and the unloading conveying unit 42. In the embodiment, the structure of the unloading unit 41 is the same as that of the moving unit 34, which will not be repeated here; and the unloading conveying unit 42 is an unloading conveying belt, which can realize simultaneous unloading of a plurality of fans and can realize continuous unloading operation of the unloading unit 41, and the unloading operation efficiency is high.
[0054] In the utility model, unless another definite provision and limitation, the terms "mounting", "connecting", "connecting", "fixing" and the like terms should be understood in a broad sense, for example, can be fixed connection, also can be detachable connection, or be integrated; can be mechanical connection, also can be electrical connection; can be directly connected, also can be indirectly connected through intermediate medium, can be the communication of two elements or the interaction relationship of two elements. For ordinary skilled in the art, the above-mentioned terms can be understood according to the specific meaning of the utility model.
[0055] In the description of the utility model, it is necessary to explain that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings, or the orientation or position relationship commonly placed when the utility model product is used, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model. In addition, the terms "first", "second", "third" and the like are only used for differentiation in description and cannot be understood as indicating or implying relative importance.
[0056] In the utility model, unless otherwise expressly specified and limited, the first feature above or below the second feature can include that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, the first feature above, above and above the second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature below, below and below the second feature includes that the first feature is directly below and obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.
[0057] Although the description of the utility model is combined with the above specific embodiments, it is obvious that persons skilled in the art can make many substitutions, modifications and changes according to the above content. Therefore, all such substitutions, improvements and changes are included in the spirit and scope of the appended claims.
Claims
1. A wind turbine steel mesh assembly device, characterized in that, It includes a turntable mechanism (1) and a fan feeding mechanism (2), a steel wire mesh feeding mechanism (3) and a feeding mechanism (4) arranged sequentially around the outer periphery of the turntable mechanism (1). The wire mesh feeding mechanism (3) includes a wire mesh stripping unit (31) and a wire mesh feeding unit (32). The wire mesh stripping unit (31) and the turntable mechanism (1) are both located on the working path of the wire mesh feeding unit (32).
2. The wind turbine steel mesh assembly equipment according to claim 1, characterized in that, The steel mesh demolding unit (31) includes a positioning platform (311), a pressing component (312) disposed around the positioning platform (311), and a first lifting component (313) disposed below the positioning platform (311). The center of the positioning platform (311) is hollowed out, and the first lifting component (313) is located below the center of the positioning platform (311). The pressing component (312) is used to press the bottom film of the steel mesh, and the first lifting component (313) is used to lift the steel mesh. The steel mesh feeding unit (32) includes a first driving component (321) and a first adsorption component (322) drivenly connected to the first driving component (321). The first adsorption component (322) is used to fix the steel mesh.
3. The wind turbine steel mesh assembly equipment according to claim 2, characterized in that, The positioning platform (311) is provided with a positioning pin (314) for positioning the steel mesh bottom film.
4. The wind turbine steel mesh assembly equipment according to claim 2, characterized in that, The steel mesh feeding unit (32) further includes a second adsorption component (323) for fixing the steel mesh bottom film, and the second adsorption component (323) is drivenly connected to the first driving component (321); The steel mesh stripping unit (31) also includes a bottom film bin (315), which is located on the working path of the steel mesh loading unit (32).
5. The wind turbine steel mesh assembly equipment according to claim 1, characterized in that, The wire mesh feeding mechanism (3) also includes a wire mesh feeding bin (33) and a transfer unit (34), the transfer unit (34) operating between the wire mesh feeding bin (33) and the wire mesh demolding unit (31).
6. The wind turbine steel mesh assembly equipment according to claim 5, characterized in that, The bottom of the steel mesh hopper (33) is provided with a second lifting component (331) for lifting the steel mesh to be loaded, and the top of the steel mesh hopper (33) is provided with an anti-sticking component (332).
7. The wind turbine steel mesh assembly equipment according to claim 1, characterized in that, The turntable mechanism (1) includes a rotating platform (11) and a drive unit (12) for driving the rotating platform (11) to rotate. Multiple fixed fixtures (13) are arranged on the rotating platform (11) along the circumferential direction.
8. The wind turbine steel mesh assembly equipment according to claim 1, characterized in that, The fan feeding mechanism (2) includes a fan feeding bin (21) and a fan feeding unit (22), which operates between the fan feeding bin (21) and the turntable mechanism (1).
9. The wind turbine steel mesh assembly equipment according to claim 8, characterized in that, The fan feeding unit (22) includes a second drive assembly (221) and a third adsorption assembly (222) that is driven and connected to the second drive assembly (221).
10. The wind turbine steel mesh assembly equipment according to claim 1, characterized in that, The feeding mechanism (4) includes a feeding unit (41) and a feeding conveying unit (42), wherein the feeding unit (41) operates between the turntable mechanism (1) and the feeding conveying unit (42).