Photovoltaic frame conveying and assembling device
By designing a photovoltaic frame conveying and assembly device, and utilizing components such as conveyor belts, sliding guide rails, and vacuum suction cups, combined with drive mechanisms such as servo motors and hydraulic cylinders, the automated conveying and assembly of photovoltaic frames has been achieved. This solves the problem of low assembly efficiency in existing technologies and improves assembly efficiency and automation.
Patent Information
- Application Number
- CN202422036468.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-08-22
AI Technical Summary
The existing photovoltaic frame production and assembly process has a low degree of automation, is time-consuming and labor-intensive, and inefficient.
Design a photovoltaic frame conveying and assembly device, which uses components such as conveyor belts, sliding guide rails, translation guide rails and vacuum suction cups to realize the automated conveying and assembly of the frame, and uses drive mechanisms such as servo motors, hydraulic cylinders and pneumatic cylinders to realize the precise movement and clamping of the frame.
It enables rapid and automated assembly of photovoltaic frames, improving assembly efficiency and automation while reducing manual labor intensity.
Smart Images

Figure CN223572461U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to photovoltaic equipment technical field especially is related to a photovoltaic frame conveying and assembling device. BACKGROUND
[0002] In the photovoltaic field, the photovoltaic frame refers to the frame structure material for fixing and sealing the photovoltaic module, and it is an important component of the photovoltaic module; the main functions of the photovoltaic frame include protecting the internal structure of the module, improving the mechanical strength and weather resistance of the module, thereby prolonging the service life of the module; in addition, the photovoltaic frame is also convenient for transportation and installation, and plays an important role in improving the overall performance and life of the photovoltaic module; the existing photovoltaic frame is mostly assembled by manual work during production and assembly, but due to the large overall size of the frame, the assembly process is time-consuming and laborious, and the efficiency is low. The utility model discloses a kind of photovoltaic panel frame assembling devices, relate to photovoltaic panel technical field, to the height and angle of existing photovoltaic panel are fixed, the effect of photovoltaic panel being irradiated is not good, and installation is all using screw and fixed component fixed, installation is more inconvenient to disassemble, present and propose following scheme, it includes bottom plate, the upper of bottom plate is provided with telescopic mechanism, the upper of telescopic mechanism is provided with adjusting mechanism, the upper of adjusting mechanism is provided with fixed mechanism, the adjusting mechanism is used to adjust the angle of photovoltaic panel in fixed mechanism. The device is low in automation degree, and cannot realize automatic conveying. SUMMARY
[0003] In view of the deficiencies of the prior art, the purpose of the utility model is to provide a photovoltaic frame conveying and assembling device which is practical and high in automation degree.
[0004] To achieve the above-mentioned purpose, the utility model provides a scheme: a photovoltaic frame conveying and assembling device, which comprises a base and a conveying belt, two groups of sliding guide rails and a first translation guide rail arranged on the base, the two groups of sliding guide rails are arranged in front of and behind the conveying direction of the conveying belt, the sliding guide rails extend along the conveying direction of the conveying belt, a first sliding seat and a second sliding seat are respectively connected to one group of the sliding guide rails in sliding mode, a first assembling mechanism and two second assembling mechanisms are arranged on the first sliding seat, and a first fixing seat and two second fixing seats are arranged on the second sliding seat.
[0005] The first translation guide rail is arranged horizontally and perpendicularly to the sliding guide rails, the first translation guide rail is arranged between the two groups of sliding guide rails, three third fixing seats are connected to the first translation guide rail in sliding mode, and a plurality of vacuum suction cups are arranged on the top of the first fixing seat, the second fixing seat and the third fixing seat.
[0006] The photovoltaic frame is assembled quickly, the device is provided with a conveying belt, the frame body is automatically conveyed, then a plurality of vacuum suction cups are arranged on the top of the first fixing seat, the second fixing seat and the third fixing seat, the first fixing seat, the second fixing seat and the third fixing seat can fix a plurality of long side frames and a plurality of short side frames to be assembled subsequently, the first assembly mechanism and the two second assembly mechanisms are moved forward and backward by the sliding guide rail, the first translation guide rail and the second translation guide rail, the first fixing seat, the second fixing seat and the third fixing seat are moved leftward and rightward, the frame body, the plurality of long side frames and the plurality of short side frames are moved and connected for assembly, the overall conveying and assembling process is high in automation degree, high in assembling efficiency and high in practicability.
[0007] Further, the base is provided with a conveying frame, the conveying frame is rotationally connected with a conveying belt, and the conveying belt is located above the sliding guide rail and the first translation guide rail.
[0008] Further, the conveying frame is provided with a conveying motor, and the conveying motor is used for driving the conveying belt to convey.
[0009] Further, the conveying frame is provided with a plurality of sliding rods, the plurality of sliding rods are vertically arranged, the plurality of sliding rods slide up and down on the base, the base is provided with a plurality of lifting hydraulic cylinders, and the plurality of lifting hydraulic cylinders are respectively connected with the conveying frame in a upward direction.
[0010] Further, the base is provided with a first servo motor, the first servo motor is connected with a first screw rod, and the first screw rod is threadedly connected with a first sliding seat.
[0011] Further, the base is provided with a second servo motor, the second servo motor is connected with a second screw rod, and the second screw rod is threadedly connected with a second sliding seat.
[0012] Further, the first sliding seat is provided with a second translation guide rail, the second translation guide rail is parallel to the first translation guide rail, the first assembly mechanism comprises a first mounting seat, the first mounting seat is slidably connected to the second translation guide rail, the first mounting seat is provided with a first fixing cylinder and a second fixing cylinder, the first fixing cylinder is connected with a first fixing block in an upward direction, the second fixing cylinder is connected with a second fixing block in an upward direction, the first fixing block and the second fixing block are arranged in an up-down mode, and the first fixing block and the second fixing block are used for jointly clamping a frame assembly.
[0013] Further, the second assembling mechanism comprises second mounting seats which are slidingly connected to the second translation rails, and the second mounting seats are provided with third fixed cylinders and fourth fixed blocks, the third fixed blocks are upwardly connected to the third fixed cylinders, and the third fixed blocks and the fourth fixed blocks are arranged in an up-down mode, and the third fixed blocks and the fourth fixed blocks are used for jointly clamping the frame assembly.
[0014] Further, the first mounting seat is located between the two second mounting seats.
[0015] Further, the first sliding seat is provided with first advancing cylinders on left and right sides, and the first advancing cylinders are connected to the second mounting seats.
[0016] Further, the second sliding seat is provided with two third translation rails which are parallel to the second translation rails, and the two third translation rails are arranged in a left-right interval mode, and one second fixed seat is slidingly connected to one third translation rail, and the first fixed seat is located between the two second fixed seats.
[0017] Further, the second sliding seat is provided with second advancing cylinders on left and right sides, and the second advancing cylinders are connected to the second fixed seats.
[0018] Further, the base is provided with a third servo motor, the third servo motor is connected with a third screw rod, the third screw rod is formed with two thread parts with opposite screw directions, and the third fixed seats on left and right sides are threadedly connected to the thread parts. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is the overall structure of the utility model Figure 1 .
[0020] Figure 2 It is the overall structure of the utility model Figure 2 .
[0021] Figure 3 It is Figure 2 the enlarged view of A in FIG.
[0022] Figure 4 It is the overall structure of the utility model Figure 3 .
[0023] Figure 5 It is Figure 4 the enlarged view of B in FIG.
[0024] Wherein, 1 is the base, 11 is the conveyor belt, 12 is the conveying frame, 121 is the sliding rod, 13 is the conveying motor, 14 is the lifting hydraulic cylinder, 21 is the sliding guide rail, 31 is the first sliding seat, 32 is the second translation guide rail, 33 is the first servo motor, 331 is the first screw rod, 34 is the first mounting seat, 341 is the first fixed cylinder, 342 is the first fixed block, 343 is the second fixed cylinder, 344 is the second fixed block, 35 is the second mounting seat, 351 is the third fixed cylinder, 352 is the third fixed block, 353 is the fourth fixed block, 36 is the first push cylinder, 41 is the second sliding seat, 42 is the third translation guide rail, 43 is the second servo motor, 431 is the second screw rod, 44 is the first fixed seat, 45 is the second fixed seat, 46 is the second push cylinder, 51 is the first translation guide rail, 52 is the third fixed seat, 53 is the third servo motor, 531 is the third screw rod, 6 is the vacuum chuck. DETAILED DESCRIPTION
[0025] The technical solutions of the present application will be described clearly and completely below in conjunction with the drawings. Obviously, the described embodiments are some of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.
[0026] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", "third" are only for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0027] Referring to the drawings Figure 1 to the drawings Figure 5 As shown in the drawings, a photovoltaic frame conveying and assembling device comprises a base 1 and a conveying belt 11, two groups of sliding guide rails 21 and a first translation guide rail 51 arranged on the base 1. The two groups of sliding guide rails 21 are arranged forward and backward along the conveying direction of the conveying belt 11, and the sliding guide rails 21 extend along the conveying direction of the conveying belt 11. A first sliding seat 31 and a second sliding seat 41 are respectively slidably connected to one group of sliding guide rails 21. A first assembling mechanism and two second assembling mechanisms are arranged on the first sliding seat 31. A first fixed seat 44 and two second fixed seats 45 are arranged on the second sliding seat 41.
[0028] In the embodiment, the base 1 is provided with a conveying frame 12, the conveying frame 12 is rotationally connected with a conveying belt 11, the conveying belt 11 is located above the sliding guide rail 21 and the first translation guide rail 51; the conveying frame 12 is provided with a conveying motor 13, the conveying motor 13 is used to drive the conveying belt 11 to convey; the bottom of the conveying frame 12 is provided with a plurality of sliding rods 121, the plurality of sliding rods 121 are vertically arranged, the plurality of sliding rods 121 slide up and down on the base 1, and the base 1 is provided with a plurality of lifting hydraulic cylinders 14, and the plurality of lifting hydraulic cylinders 14 are respectively connected to the conveying frame 12 upwards.
[0029] In the embodiment, the base 1 is provided with a first servo motor 33, the first servo motor 33 is connected with a first screw rod 331, and the first screw rod 331 is threadedly connected with the first sliding seat 31; the base 1 is provided with a second servo motor 43, the second servo motor 43 is connected with a second screw rod 431, and the second screw rod 431 is threadedly connected with the second sliding seat 41.
[0030] The first translation guide rail 51 is horizontally arranged, the first translation guide rail 51 is perpendicular to the sliding guide rail 21, the first translation guide rail 51 is arranged between the two groups of sliding guide rails 21, and the first translation guide rail 51 is slidably connected with three third fixed seats 52; the first fixed seat 44, the second fixed seat 45 and the third fixed seat 52 are all provided with a plurality of vacuum suction cups 6 at the top.
[0031] In the embodiment, the first sliding seat 31 is provided with a second translation guide rail 32, the second translation guide rail 32 is parallel to the first translation guide rail 51; the first assembly mechanism comprises a first mounting seat 34, the first mounting seat 34 is slidably connected to the second translation guide rail 32, the first mounting seat 34 is provided with a first fixed cylinder 341 and a second fixed cylinder 343, the first fixed cylinder 341 is connected with a first fixed block 342 upwards, the second fixed cylinder 343 is connected with a second fixed block 344 upwards, the first fixed block 342 and the second fixed block 344 are arranged in an up-down mode, and the first fixed block 342 and the second fixed block 344 are used to jointly clamp the frame assembly.
[0032] In the embodiment, the second assembly mechanism comprises a second mounting seat 35, the second mounting seat 35 is slidably connected to the second translation guide rail 32, the second mounting seat 35 is provided with a third fixed cylinder 351 and a fourth fixed block 353, the third fixed cylinder 351 is connected with a third fixed block 352 upwards, the third fixed block 352 and the fourth fixed block 353 are arranged in an up-down mode, and the third fixed block 352 and the fourth fixed block 353 are used to jointly clamp the frame assembly; the left side and the right side of the first sliding seat 31 are respectively provided with a first advancing cylinder 36, the first advancing cylinder 36 is connected with the second mounting seat 35, and the first mounting seat 34 is located between the two second mounting seats 35.
[0033] In the embodiment, two third translation rails 42 are arranged on the second sliding seat 41, the third translation rails 42 are parallel to the second translation rails 32, the two third translation rails 42 are arranged in parallel and spaced apart left and right, one second fixed seat 45 is slidably connected to one third translation rail 42, and the first fixed seat 44 is located between the two second fixed seats 45; The left and right sides of the second sliding seat 41 are respectively provided with a second advancing cylinder 46, and the second advancing cylinder 46 is connected to the second fixed seat 45.
[0034] In the embodiment, a third servo motor 53 is arranged on the base 1, the third servo motor 53 is connected with a third screw rod 531, two thread parts with opposite screw directions are formed on the third screw rod 531, and the third fixed seat 52 located on the left and right sides is threadedly connected with one thread part.
[0035] In the embodiment, the specific conveying and assembling process is as follows: first, the frame body is placed on the conveying belt 11, and the corresponding frame components such as the long frame edge and the short frame edge are placed on the first fixed seat 44, the second fixed seat 45 and the third fixed seat 52 respectively, and are fixed by the vacuum suction cups 6 of the first fixed seat 44, the second fixed seat 45 and the third fixed seat 52, then the conveying motor 13 is started, the conveying motor 13 drives the conveying belt 11 to rotate to convey the frame body, and after the frame body moves to the set position, the conveying motor 13 is stopped, and then the plurality of lifting hydraulic cylinders 14 are started, the piston rods of the lifting hydraulic cylinders 14 are retracted to drive the conveying frame 12, the conveying belt 11 and the frame body to move downward, and when the height position of the frame body is consistent with that of the remaining long frame edge and short frame edge, the lifting hydraulic cylinders 14 are stopped.
[0036] At this time, the two first servo motors 33 are started, the first servo motors 33 drive the first screw rods 331 to rotate to drive the first sliding seats 31 to move, and after the first sliding seats 31 move to the set position, the first fixed cylinders 341, the second fixed cylinders 343 and the third fixed cylinders 351 are respectively started, the first fixed cylinders 341 drive the first fixed blocks 342 to move downward, the second fixed cylinders 343 drive the second fixed blocks 344 to move upward, the first fixed blocks 342 and the second fixed blocks 344 jointly clamp the frame body, and the third fixed cylinders 351 drive the third fixed blocks 352 to move downward, so that the third fixed blocks 352 and the fourth fixed blocks 353 jointly clamp the frame body.
[0037] Then the first servo motor 33, the second servo motor 43, the third servo motor 53, the first recommended cylinder 36, the second recommended cylinder 46 are controlled, the first servo motor 33 drives the frame body after clamping to move forward and backward, the second servo motor 43 drives the second screw 431 to rotate, to drive the second sliding seat 41 to move forward and backward, so as to drive the short side frame on the first fixed seat 44, the second fixed seat 45 on the second sliding seat 41 to move forward and backward, the third servo motor 53 drives the third screw 531 to rotate, to drive the third fixed seat 52 on the left and right sides to approach or away from each other, so as to drive the long side frame on the third fixed seat 52 to move left and right, until the frame body is respectively connected with a plurality of short side frames, a plurality of long side frames, realize the assembly of photovoltaic frame.
[0038] The above-mentioned embodiments are only the preferred embodiments of the present application, and do not make any form of limitation on the present application. Any skilled person in the art, without departing from the technical scheme of the present application, can utilize the disclosed technical content to make more possible changes and decorations, or modify equivalent embodiments. Therefore, any equivalent changes within the scope of the technical scheme of the present application, according to the idea of the present application, should be covered in the protection scope of the present application.
Claims
1. A photovoltaic frame conveying and assembling device, comprising a base (1) and a conveying belt (11) arranged on the base (1), two groups of sliding guide rails (21), and a first translation guide rail (51), characterized in that: Two groups of sliding rails (21) are arranged in front and back along the conveying direction of the conveying belt (11), and the sliding rails (21) extend along the conveying direction of the conveying belt (11); a first sliding seat (31) and a second sliding seat (41) are respectively and slidably connected to one group of the sliding rails (21); a first assembling mechanism and two second assembling mechanisms are arranged on the first sliding seat (31); a first fixing seat (44) and two second fixing seats (45) are arranged on the second sliding seat (41). The first translation rail (51) is arranged horizontally and perpendicularly to the sliding rail (21); the first translation rail (51) is arranged between the two groups of sliding rails (21); three third fixing seats (52) are slidably connected to the first translation rail (51); the first fixing seat (44), the second fixing seat (45) and the third fixing seat (52) are all provided with a plurality of vacuum suction cups (6) at the top.
2. A photovoltaic frame conveyor assembly apparatus as claimed in claim 1, wherein: A conveying frame (12) is arranged on the base (1); a conveying belt (11) is rotatably connected to the conveying frame (12); the conveying belt (11) is located above the sliding rail (21) and the first translation rail (51); a conveying motor (13) is arranged on the conveying frame (12); the conveying motor (13) is used to drive the conveying belt (11) to convey.
3. A photovoltaic frame conveyor assembly apparatus as claimed in claim 2, wherein: A plurality of sliding rods (121) are arranged at the bottom of the conveying frame (12); the sliding rods (121) are arranged vertically and slide up and down on the base (1); a plurality of lifting hydraulic cylinders (14) are arranged on the base (1) and are connected to the conveying frame (12) upward.
4. A photovoltaic frame conveyor assembly apparatus as defined in claim 1, wherein: A first servo motor (33) is arranged on the base (1); the first servo motor (33) is connected with a first screw rod (331); the first screw rod (331) is threadedly connected with the first sliding seat (31). A second servo motor (43) is arranged on the base (1); the second servo motor (43) is connected with a second screw rod (431); the second screw rod (431) is threadedly connected with the second sliding seat (41).
5. A photovoltaic frame conveyor assembly apparatus as defined in claim 1, wherein: A second translation rail (32) is arranged on the first sliding seat (31); the second translation rail (32) is parallel to the first translation rail (51); the first assembling mechanism comprises a first mounting seat (34); the first mounting seat (34) is slidably connected to the second translation rail (32); the first mounting seat (34) is provided with a first fixed cylinder (341) and a second fixed cylinder (343); the first fixed cylinder (341) is connected upward with a first fixed block (342); the second fixed cylinder (343) is connected upward with a second fixed block (344); the first fixed block (342) and the second fixed block (344) are arranged above and below; the first fixed block (342) and the second fixed block (344) are used to jointly clamp the frame assembly.
6. A photovoltaic frame conveyor assembly according to claim 5, wherein: The second assembling mechanism comprises a second mounting base (35) which is slidingly connected to the second translation guide (32), and the second mounting base (35) is provided with a third fixed cylinder (351) and a fourth fixed block (353), the third fixed cylinder (351) is upwardly connected with a third fixed block (352), the third fixed block (352) and the fourth fixed block (353) are arranged in an up-down mode, and the third fixed block (352) and the fourth fixed block (353) are used for jointly clamping the frame assembly.
7. A photovoltaic frame conveyor assembly apparatus as claimed in claim 6, wherein: The first sliding seat (31) is provided with a first propelling cylinder (36) on each of the left side and the right side, and the first propelling cylinder (36) is connected to the second mounting base (35).
8. A photovoltaic frame conveyor assembly apparatus as claimed in claim 7, wherein: The second sliding seat (41) is provided with two third translation guides (42), the third translation guides (42) are parallel to the second translation guide (32), the two third translation guides (42) are arranged in a left-right interval mode, one second mounting base (45) is slidingly connected to one third translation guide (42), and the first mounting base (44) is located between the two second mounting bases (45).
9. A photovoltaic frame conveyor assembly apparatus as defined in claim 8, wherein: The second sliding seat (41) is provided with a second propelling cylinder (46) on each of the left side and the right side, and the second propelling cylinder (46) is connected to the second mounting base (45).
10. A photovoltaic frame conveyor assembly apparatus as defined in claim 1, wherein: The base (1) is provided with a third servo motor (53), the third servo motor (53) is connected with a third screw rod (531), the third screw rod (531) is formed with two thread portions with opposite screw directions, and the third mounting base (52) located on each of the left side and the right side is threadedly connected with one thread portion.
Citation Information
Patent Citations
Frame assembling device for photovoltaic panel
CN221408733U