Chip removal machine with chip-liquid separation function
By installing a rotating brush and a motor-driven pulley system above the water collection box, the problem of waste chip and liquid accumulation in existing chip conveyors is solved, achieving the effect of automatically pushing waste chips into the chip collection cart and automatically discharging liquid.
Patent Information
- Application Number
- CN202422817132.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-11-19
AI Technical Summary
The existing chip conveyor cannot push the waste chips into the chip collection cart after the transport device reaches the top, and the liquid cannot flow into the water pipe, resulting in the accumulation of waste chips and liquid in the water collection box.
A rotating brush is installed above the water collection box, and the rotating brush is driven by a motor-driven pulley system to push the waste chips into the chip collection cart. At the same time, an inclined structure is installed inside the water collection box to allow the liquid to be discharged through the drain pipe.
It enables automatic feeding of waste chips into the chip collection cart and automatic discharge of liquid, solving the problem of waste chip and liquid accumulation in the water collection box and improving the efficiency and reliability of the chip conveyor.
Smart Images
Figure CN223572659U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of machine tool chip removal, specifically to a chip removal machine with chip liquid separation. BACKGROUND
[0002] A chip removal machine is a mechanical device used to remove impurities, particles or waste from materials. This equipment is mainly used in industrial production and material processing processes to ensure smooth operation of the production line and improve product quality. Chip removal machines have many different applications, including agriculture, mining, construction, food processing, etc.
[0003] The background of chip removal machines mainly comes from the need to remove impurities from raw materials or products. In many manufacturing and processing processes, raw materials or products may contain harmful impurities such as stones, metal fragments, wood chips, plastics, etc. These impurities can damage equipment, reduce product quality, and even pose a threat to the safety of end users. To solve these problems, chip removal machines have emerged. They can effectively separate impurities from raw materials through different working principles such as vibrating screen separation, cyclone separation, gravity separation, etc., thereby improving product quality and production efficiency. The design and technology of chip removal machines vary in different industries and applications to meet specific processing needs. They are usually widely used for sorting, screening, separating and cleaning various granular materials, making the production process more efficient, reliable and environmentally friendly. The specific structure of the chip removal machine is proposed in patent number CN215788500U. The chip removal machine uses existing conveyor belt technology of the ascending mechanism, transports the cutting chip liquid and waste chips to the front end through the conveying device, then transports the chip residue to the liquid drainage device, and the chip residue is rolled to the chip removal port and discharged into the chip collection car through the liquid drainage device. The cutting chip liquid separated by the liquid drainage device falls into the water collection box and returns to the chip removal water tank along the water pipe.
[0004] Through the above settings, the existing technology separates the liquid and waste chips collected by the conveying device at the top end through the liquid drainage device. However, the chip removal machine of the prior art has the following defects when in operation:
[0005] (1) After the conveying device reaches the top end, only the waste chips can be transported to the water collection box, and there is no pushing device on the water collection box, so the waste chips on the water collection box cannot be pushed to the next step to transport the waste chips to the chip collection car, and can only be stacked on the water collection box;
[0006] (2) There is no way to combine the excluded liquid in the water collection box and flow into the water pipe, resulting in the accumulation of liquid in the water collection box. INVENTION CONTENTS
[0007] The utility model intends to provide a chip liquid separation's chip removal machine, mainly used to solve the prior art existing transport device reaches the top, only can transport the waste chip to the water collecting box, the water collecting box has no pushing device, can't push the waste chip on the water collecting box to the next step and transport the waste chip to the chip collection car, can only accumulate on the water collecting box, the water collecting box has no the excluded liquid to flow into the water pipe after the confluence, cause the liquid to accumulate in the water collecting box technical problem.
[0008] To solve the above technical problems, the utility model provides the following technical scheme:
[0009] A chip liquid separation's chip removal machine, including frame, the inside of frame is equipped with the upward channel, the upward channel front end is provided with the water collecting box and the water collecting box bottom is installed on the inner wall of frame, the water collecting box bottom is connected with the drain pipe, the other end of drain pipe is connected with the water tank of recovery liquid, the top of frame is installed with the mounting seat, the top of mounting seat is installed with the rotating component, the rotating component includes the motor of installation in the top of mounting seat, the output of motor is connected with the second belt pulley through the rotating shaft, the first belt pulley is equipped on the outer wall of frame and is installed with the second belt pulley from top to bottom, and the second belt pulley and the first belt pulley outer circle are equipped with the belt, and the first belt pulley center rotating shaft is installed with the rotating shaft, and the inner wall of frame is equipped with the limit wheel and is coaxial with the rotating shaft, and the outer side of rotating shaft is equipped with the rotating brush, and the waste residue is pushed forward and falls into the chip collection car through the rotating brush.
[0010] The working principle and beneficial effects of the utility model are as follows:
[0011] 1. Working principle: after the upward channel transports the liquid and waste chip to the top, the liquid flows into the water collecting box and flows into the water tank of recovery liquid through the water pipe, and the waste chip falls into the chip collection car in front after being pushed forward by the rotating brush above the water collecting box.
[0012] 2. Beneficial effects:
[0013] (1) The prior art solves the technical problem of transporting the cutting fluid and waste chips to the top end by setting a transportation device, and then separating the liquid and waste chips by a liquid drainage device for separate collection. However, after the transportation device reaches the top end, it can only transport the waste chips to the water collecting box, and there is no pushing device on the water collecting box, so it is impossible to push the waste chips on the water collecting box to the next step to transport them to the chip collecting vehicle, and they can only be stacked on the water collecting box. There is no way to combine the excluded liquid and flow into the water pipe, resulting in the accumulation of liquid in the water collecting box. The present scheme sets a rotating brush above the water collecting box, and sets a motor capable of driving the rotating brush on the outer wall of the rack. The second pulley and the first pulley are arranged on the output end of the motor, and the rotating brush is driven to rotate through the linkage of the two pulleys and the belt, so that the rotating brush pushes the waste chips on the water collecting box forward and falls into the chip collecting vehicle, solving the technical problem that the transportation device can only transport the waste chips to the water collecting box after reaching the top end, and there is no pushing device on the water collecting box, so it is impossible to push the waste chips on the water collecting box to the next step to transport them to the chip collecting vehicle, and they can only be stacked on the water collecting box.
[0014] (2) A slope is arranged in the water collecting box to flow into the water collecting box through the filter hole, and then flow over the water pipe to directly flow into the drain pipe, solving the technical problem that there is no way to combine the excluded liquid and flow into the drain pipe, resulting in the accumulation of liquid in the water collecting box.
[0015] Preferably, the water collecting box top end is provided with a plurality of holes for liquid inflow, and the water collecting box interior is inclined to the middle and is sleeved with a drain pipe. The inclined arrangement can converge the liquid flowing into the water collecting box to the top of the water pipe, and then discharge it through the drain pipe.
[0016] Preferably, the mounting seat is bolted to the top end of the rack, and the motor is mounted above the water collecting box. The motor can be installed in position by disassembling the bolts, so as to conveniently adjust according to the needs.
[0017] Preferably, the first pulley and the second pulley have the same outer diameter. The design of the same outer diameter can facilitate the sleeving of the first pulley and the second pulley in the belt.
[0018] Preferably, the limiting wheel is installed between the rotating brush and the inner wall of the rack. The limiting wheel can prevent the rotating brush from deviating in position due to inertia during rotation.
[0019] Preferably, the number of rotating brushes is at least three, and they are fixed on the outer wall of the rotating shaft in a circumferential array at equal distances. Setting the number of rotating brushes to at least three can make the rotating brush more stable during work.
[0020] Preferably, the chip collection cart is placed in front of the water collection box and away from the end of the rising channel. Attached Figure Description
[0021] Figure 1 This is a three-dimensional structural diagram of a chip conveyor with chip-liquid separation according to this utility model patent.
[0022] Figure 2 This is a cross-sectional view of a chip conveyor with chip-liquid separation according to this utility model patent.
[0023] Figure 3 This is a cross-sectional view of a chip conveyor with chip-liquid separation according to this utility model patent.
[0024] Figure 4 This is a front view of a chip conveyor with chip-liquid separation according to this utility model patent;
[0025] Figure 5 This is a structural diagram of the water collection box of a chip conveyor with chip-liquid separation, which is part of this utility model patent.
[0026] The reference numerals in the accompanying drawings include: frame 1, rising channel 2, water collection box 3, drain pipe 4, water tank 5, rotating shaft 6, first pulley 7, limit wheel 8, mounting base 9, motor 10, second pulley 11, belt 12, rotating brush 13, chip collection cart 14. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] like Figures 1-5 As shown, the device includes a frame with an internal rising channel. A water collection box is located at the front end of the rising channel, and the bottom of the water collection box is mounted on the inner wall of the frame. A drain pipe is connected to the bottom of the water collection box, and the other end of the drain pipe is connected to a water tank for recovering liquid. A mounting base is mounted on the top of the frame, and a rotating assembly is mounted on the top of the mounting base. The rotating assembly includes a motor mounted on the top of the mounting base. The output end of the motor is connected to a second pulley via a rotating shaft. A first pulley is located on the outer wall of the frame and is mounted from top to bottom with the second pulley. A belt is fitted around the outer ring of the second pulley and the first pulley. A rotating shaft is mounted on the central rotating shaft of the first pulley. A limit wheel is located on the inner wall of the frame and is coaxial with the rotating shaft. A rotating brush is located on the outer side of the rotating shaft. The chips are pushed forward by the rotating brush and fall into the chip collection cart.
[0029] likeFigure 5 As shown in the drawings, the water collecting box top end is provided with several holes for liquid inflow, the water collecting box interior is inclined to the middle and the center is sleeved with a drain pipe, the water collecting box is connected on the rack inner wall through bolts.
[0030] As shown in the drawings, the mounting seat is installed on the rack top end through bolts, the motor is installed on the rack top end and above the water collecting box. Figures 1-5
[0031] As shown in the drawings, the first pulley and the second pulley have the same outer diameter. Figures 1-5
[0032] As shown in the drawings, the limiting wheel is installed between the rotating brush and the rack inner wall, and the limiting wheel has the same outer diameter as the first pulley and the second pulley. Figures 1-5
[0033] As shown in the drawings, the rotating brush is at least three in number and is fixed on the rotating shaft outer wall in a circumferential array equidistant distribution. Figures 1-5
[0034] As shown in the drawings, the scrap collecting vehicle is placed in front of the water collecting box and away from the uplink channel terminal side. Figures 1-5
[0035] From the above, the specific implementation manner of the utility model is as follows:
[0036] When the liquid and the scrap fall into the uplink channel 2, they are transported through the uplink channel 2, and after being transported to the top end, they fall above the water collecting box 3 by inertia, the liquid flows into the water collecting box 3 interior through the round holes on the water collecting box 3, the water collecting box 3 interior is inclined to the middle and the center is sleeved with a drain pipe 4, so that after the liquid flows into the water collecting box 3 interior, it can automatically flow into the drain pipe 4 through the inclination, and then flow into the water tank 5 through the drain pipe 4.
[0037] When the scrap falls on the water collecting box 3, the motor 10 on the rack 1 moves, the motor 10 drives the second pulley 11 at the output end to rotate, the second pulley 11 rotates to drive the pulley 12 sleeved on the outside to rotate, the pulley 12 drives the first pulley 7 sleeved on the other side to rotate, the first pulley 7 is inserted in the rotating shaft 6 to rotate together, the rotating shaft 6 rotates to drive the rotating brush 13 installed on the circumferential wall to rotate, the rotating brush 13 rotates to push the scrap on the water collecting box 3 forward, and the scrap falls into the scrap collecting vehicle 14 placed in front of the water collecting box 3 after being pushed.
[0038] The above only is the embodiment of the present application, and the well-known specific structure and characteristics and other common knowledge in the scheme are not described too much here. It should be pointed out that, for those skilled in the art, without departing from the structure of the present application, a number of modifications and improvements can be made, which should also be considered as the protection scope of the present application, and these will not affect the effect and practicality of the present application. The protection scope claimed in the present application should be subject to the content of its claims, and the specific implementation mode and the like recorded in the specification can be used to explain the content of the claims.
Claims
1. A chip conveyor with chip-liquid separation, comprising a frame (1), wherein the frame (1) has an internal rising channel (2), characterized in that, The rising channel (2) is provided with a water collection box (3) at the front end, and the bottom of the water collection box (3) is installed on the inner wall of the frame (1). The bottom of the water collection box (3) is connected to a drain pipe (4), and the other end of the drain pipe (4) is connected to a water tank (5) for recovering liquid. The top of the frame (1) is equipped with a mounting base (9), and the top of the mounting base (9) is equipped with a rotating assembly. The rotating assembly includes a motor (10) installed on the top of the mounting base (9). The output end of the motor (10) is connected to a second belt through a rotating shaft. The frame (1) has a pulley (11), a first pulley (7) on the outer wall and a second pulley (11) installed from top to bottom. The second pulley (11) and the first pulley (7) are fitted with belts (12). The first pulley (7) has a rotating shaft (6) installed on its central shaft. The frame (1) has a limit wheel (8) on its inner wall and is coaxial with the rotating shaft (6). The rotating shaft (6) has a rotating brush (13) on its outer side. The chips are pushed forward by the rotating brush (13) and fall into the chip collection car (14).
2. A chip conveyor with chip-liquid separation according to claim 1, characterized in that: The top of the water collection box (3) is provided with several holes for liquid to flow in, and the inside of the water collection box (3) is inclined to the middle and a drain pipe (4) is sleeved in the center.
3. A chip conveyor with chip-liquid separation according to claim 1, characterized in that: The mounting base (9) is bolted to the top of the frame (1), and the motor (10) is mounted on the top of the frame (1) and above the water collection box (3).
4. A chip conveyor with chip-liquid separation according to claim 1, characterized in that: The first pulley (7) and the second pulley (11) have the same outer diameter.
5. A chip conveyor with chip-liquid separation according to claim 1, characterized in that: The limiting wheel (8) is installed between the rotating brush (13) and the inner wall of the frame (1).
6. A chip conveyor with chip-liquid separation according to claim 5, characterized in that: The number of rotating brushes (13) is at least three, and they are fixed on the outer wall of the rotating shaft (6) in a circumferential array at equal intervals.
7. A chip conveyor with chip-liquid separation according to claim 1, characterized in that: The chip collection cart (14) is placed in front of the water collection box (3) and away from the end of the rising channel (2).