Flat iron push block for abrasive belt

By designing a detachable ceramic abutment plate and a flat iron pusher structure tangent to the driven roller, the problem of frequent replacement of the flat iron pusher due to wear in the existing technology is solved, thereby saving replacement costs and reducing the operating costs of the grinding machine.

CN223572784UActive Publication Date: 2025-11-21DONGGUAN JIAMU INTELLIGENT TECHNOLOGY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422831371.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-11-21
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

The flat iron pusher blocks used in existing belt sanders are prone to wear under long-term and high-intensity friction, resulting in uneven contact surfaces and requiring frequent replacement, which increases replacement costs and the operating costs of the sander.

Method used

A flat iron pusher structure is designed, comprising a pusher body, a driven roller, and a detachable ceramic abutment plate. The abutment plate is detachably connected to the abutment platform and is tangent to the outer periphery of the driven roller. The wear-resistant abutment plate abuts against the back of the sand belt and can be replaced individually when worn, without the need to disassemble the entire pusher.

Benefits of technology

It effectively saves the cost of replacing flat iron push blocks, reduces the operating cost of the grinder, and improves processing efficiency by quickly replacing the abutment plate to keep the front of the sanding belt flat.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223572784U_ABST
    Figure CN223572784U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of polishing equipment, and provides a flat iron push block for an abrasive belt, comprising: a push block body, one side of which is provided with an abutting platform; the two driven rollers are arranged on the two sides, in the first direction, of the abutting platform correspondingly, and the driven rollers are used for rolling the abrasive belt; and the abutting plate is detachably connected to the abutting platform, the abutting plate comprises an abutting face, the abutting face is back to the abutting platform, and the abutting face is used for abutting against the abrasive belt. The abutting surfaces are tangent to the peripheries of the two driven rollers. The abrasion-resistant and replaceable abutting plate abuts against the back face of the abrasive belt, so that the front face of the abrasive belt is in a flat state to polish the flat surface of a workpiece. When the surface of the abutting plate is uneven due to abrasion, the abutting plate can be replaced. And in the process of replacing the abutting plate, the flat iron push block does not need to be integrally detached, and the effect of rapid replacement can be achieved. And the cost for replacing the flat iron push block and the overall operation cost of the grinding machine are effectively saved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This application relates to the field of polishing equipment technology, and more particularly to a flat iron pusher block for abrasive belts. Background Technology

[0002] A belt sander is a common surface treatment tool, mainly used for grinding, polishing, and deburring various materials. It is typically driven by an electric motor, which drives one or more rotating rollers fitted with a sanding belt (also called a sandpaper belt). The sanding belt is used to grind, polish, and deburr the workpiece surface to improve its surface quality and smoothness. Due to the flexibility and adjustability of the sanding belt, belt sanders can be used to process complex-shaped workpiece surfaces, such as curves and chamfers.

[0003] When grinding a flat workpiece surface, the surface of the abrasive belt must also be flat. This requires a flat pad on the back of the abrasive belt to engage with the belt and keep the front of the belt flat. However, the flat pads on existing belt sanders are usually a single piece. Prolonged and high-intensity friction from the abrasive belt causes wear on the contact surface of the flat pad, resulting in an uneven contact surface. This necessitates frequent replacement of the flat pad.

[0004] Therefore, the aforementioned technical deficiencies urgently need to be addressed. Utility Model Content

[0005] In view of the shortcomings of the prior art, the purpose of this application is to provide a flat iron pusher for sanding belts, which aims to save the cost of replacing the flat iron pusher and the overall operating cost of the grinder.

[0006] The technical solution adopted by this application to solve the technical problem is as follows: a flat iron pusher block for sanding belts, comprising:

[0007] The push block body has an abutment platform on one side.

[0008] At least two driven rollers are respectively disposed on both sides of the abutment platform in the first direction, and the driven rollers are used to roll the sanding belt;

[0009] And an abutment plate, which is detachably connected to the abutment platform. The abutment plate includes an abutment surface facing away from the abutment platform and is used to abut against the sand belt.

[0010] The contact surface is tangent to the outer periphery of the two driven rollers.

[0011] In this embodiment, the abutment plate is further configured to be a ceramic plate.

[0012] In this embodiment, the pusher body includes:

[0013] The mounting base is used for fixing the connection of the belt sander;

[0014] The platform base is arranged on the mounting base, and the abutting platform is arranged on one side of the platform base.

[0015] The two ends of the platform base in the second direction are respectively detachably provided with two abutting pieces, and the abutting pieces are used for abutting and fixing the abutting plate.

[0016] The embodiment is further provided that at least one abutting piece is provided with an adjusting plate, the abutting piece is fixed on the platform base through the adjusting plate, and the mounting position of the adjusting plate can be adjusted along the third direction perpendicular to the first direction and the second direction.

[0017] The embodiment is further provided that the adjusting plate is provided with an elastic piece, and the elastic piece is used for extending the adjusting plate in the direction away from the abutting platform.

[0018] The embodiment is further provided that the two abutting platforms are provided with limiting grooves matched with the abutting plate, the limiting grooves are used for accommodating the abutting plate, and the depth size of the limiting groove is smaller than the thickness size of the abutting plate.

[0019] The embodiment is further provided that the limiting groove is provided with a notch on one side in the second direction, and the notch is used for pulling out or inserting the abutting plate.

[0020] The embodiment is further provided that the mounting base is provided with two limiting bases, the two limiting bases are respectively arranged on two sides of the platform base, and the end of the platform base away from the mounting base is provided with an upper base, and the upper base and the limiting base are respectively used for mounting two ends of the driven roller.

[0021] The embodiment is further provided that the mounting positions of the two upper bases and the limiting bases can be adjusted along the third direction.

[0022] Compared with the prior art, the flat iron push block for the abrasive belt is provided, the abutting plate which is wear-resistant and replaceable is used to abut the back surface of the abrasive belt, the front surface of the abrasive belt is flat, and the flat surface of the workpiece is polished. When the abutting plate is worn and the surface is uneven, it can be replaced. Moreover, the flat iron push block does not need to be disassembled as a whole during the replacement of the abutting plate, and the effect of rapid replacement can be achieved. The cost of replacing the flat iron push block and the operation cost of the polishing machine as a whole are effectively saved. BRIEF DESCRIPTION OF DRAWINGS

[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present application or the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced as follows. Obviously, the drawings in the following description are some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor on the basis of these drawings.

[0024] Figure 1 is a schematic diagram of the overall structure of the flat iron push block for the abrasive belt provided by the embodiment;

[0025] Figure 2 is another schematic diagram of the overall structure of the flat iron push block for the abrasive belt provided by the embodiment;

[0026] Figure 3 is another schematic diagram of the overall structure of the flat iron push block for the abrasive belt provided by the embodiment;

[0027] Figure 4 is an exploded schematic diagram of the flat iron push block for the abrasive belt provided by the embodiment.

[0028] In the figure: 1, push block body; 11, mounting base; 111, limiting base; 12, platform base; 121, abutting platform; 122, abutting piece; 123, adjusting plate; 124, elastic member; 125, limiting groove; 126, notch; 127, upper base; 2, driven roller; 3, abutting plate; 31, abutting surface. DETAILED DESCRIPTION

[0029] The embodiments of the present application will be described in detail below, and examples of the embodiments are shown in the drawings, wherein the same or similar reference signs represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are only used to explain the present application, and cannot be understood as a limitation of the present application.

[0030] In the description of the present application, it is to be understood that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined with "first", "second" can be explicitly or implicitly included one or more. In the description of the present application, unless otherwise specified, the meaning of "a plurality of" is two or more.

[0031] In the description of the present application, it should be noted that unless otherwise specified and limited, the terms "mounting", "connecting", "connecting" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected, it can be mechanically connected, or it can be electrically connected, it can be directly connected, or it can be indirectly connected through an intermediate medium, it can be the communication between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0032] In addition, the technical features involved in the different embodiments of the utility model described above can be combined with each other as long as there is no conflict between them.

[0033] The utility model provides a kind of Figure 1 、 Figure 2 、 Figure 4The utility model discloses a flat iron push block for abrasive belt is used to abut against the abrasive belt on the abrasive belt machine, makes the front surface of abrasive belt keep flat, and the flat surface of workpiece is polished through the flat surface of abrasive belt. Its main structure includes: push block body 1, at least two driven rollers 2 and abutment plate 3, push block body 1 is installed on the abrasive belt machine, and located on the abrasive belt path. Push block body 1 is provided with abutment platform 121 on one side;Two driven rollers 2 are arranged on the both sides of abutment platform 121 in the first direction respectively, and driven roller 2 is used to roll the abrasive belt. When using, the outer periphery of driven roller 2 is passed through by the abrasive belt, and the abrasive belt moves and drives driven roller 2 to rotate, and the rolling resistance of abrasive belt can be reduced through the rolling of driven roller 2, and the energy consumption is reduced;Abutment plate 3 is detachably connected on abutment platform 121, and abutment plate 3 includes abutment surface 31, and the abutment surface 31 keeps smooth and flat, and the abutment surface 31 is used to abut against the abrasive belt;Wherein, the abutment surface 31 is tangent to the outer periphery of two driven rollers 2, and then the abrasive belt can move through driven roller 2 and abutment plate 3. The gap between the back surface of abrasive belt and the abutment surface 31 of abutment plate 3 is as small as possible, and the part corresponding to the abutment surface 31 on the abrasive belt keeps flat, so that the flat surface of workpiece is polished better.

[0034] It should be noted that the existing flat iron push block for abrasive belt machine is usually integrally arranged, and the long-time and high-strength friction of the abrasive belt can cause the abutment surface 31 of the flat iron push block to be worn, and then the abutment surface 31 of the flat iron push block is not flat. The whole flat iron push block needs to be frequently replaced.

[0035] The utility model discloses a flat iron push block for abrasive belt is used to abut against the abrasive belt on the abrasive belt machine, makes the front surface of abrasive belt keep flat, and the flat surface of workpiece is polished through the flat surface of abrasive belt. Its main structure includes: push block body 1, at least two driven rollers 2 and abutment plate 3, push block body 1 is installed on the abrasive belt machine, and located on the abrasive belt path. Push block body 1 is provided with abutment platform 121 on one side;Two driven rollers 2 are arranged on the both sides of abutment platform 121 in the first direction respectively, and driven roller 2 is used to roll the abrasive belt. When using, the outer periphery of driven roller 2 is passed through by the abrasive belt, and the abrasive belt moves and drives driven roller 2 to rotate, and the rolling resistance of abrasive belt can be reduced through the rolling of driven roller 2, and the energy consumption is reduced;Abutment plate 3 is detachably connected on abutment platform 121, and abutment plate 3 includes abutment surface 31, and the abutment surface 31 keeps smooth and flat, and the abutment surface 31 is used to abut against the abrasive belt;Wherein, the abutment surface 31 is tangent to the outer periphery of two driven rollers 2, and then the abrasive belt can move through driven roller 2 and abutment plate 3. The gap between the back surface of abrasive belt and the abutment surface 31 of abutment plate 3 is as small as possible, and the part corresponding to the abutment surface 31 on the abrasive belt keeps flat, so that the flat surface of workpiece is polished better.

[0036] Further, the abutment plate 3 is a ceramic plate.

[0037] It should be noted that the hardness of ceramic is usually higher than that of many metals and plastics. This makes ceramic widely used in some occasions that require high wear resistance, such as cutters, bearings, etc. Moreover, ceramic has good high-temperature resistance and can be used in high-temperature environments for a long time without deformation or softening. Therefore, the flat surface of the ceramic plate is smooth and wear-resistant, and can be rubbed with the surface of the abrasive belt for a long time at high strength without wear and deformation.

[0038] Further, as Figure 2 , Figure 4As shown, the push block body 1 comprises a mounting base 11 for fixing the connection of the belt sander and a platform base 12 arranged on the mounting base 11, and an abutting platform 121 arranged on one side of the platform base 12.

[0039] The two ends of the platform base 12 in the second direction are respectively detachably provided with two abutting pieces 122, the abutting pieces 122 are used for abutting the fixed abutting plate 3, and the two first directions are perpendicular to the second direction. The second direction is the vertical direction. The two abutting pieces 122 are respectively abutted at the two ends of the abutting plate 3 in the vertical direction, that is, the two side positions of the belt. The abutting piece 122 is detachably connected to the platform base 12. When the abutting plate 3 needs to be replaced, only the abutting piece 122 at one end of the abutting plate 3 needs to be detached, and the abutting plate 3 can be pulled out from one side of the belt for replacement.

[0040] Further, as shown in Figure 2 , Figure 4 At least one abutting piece 122 is provided with an adjusting plate 123, the abutting piece 122 is fixed to the platform base 12 through the adjusting plate 123, and the installation position of the adjusting plate 123 can be adjusted along the third direction perpendicular to the first direction and the second direction. The adjusting plate 123 can adjust the gap between the abutting piece 122 and the contact surface of the abutting plate 3. In actual installation, the gap between the abutting piece 122 and the contact surface of the abutting plate 3 is zero. The adjusting plate 123 is provided to make the abutting piece 122 adapt to abutting plates 3 of different thicknesses.

[0041] Further, as shown in Figure 3 The adjusting plate 123 is provided with an elastic member 124, and the elastic member 124 is used for extending the adjusting plate 123 in the direction away from the abutting platform 121. When the abutting piece 122 is not tightened with a bolt, the abutting plate 3 can be preliminarily clamped by the abutting piece 122 through the elastic member 124.

[0042] Further, as shown in Figure 4 The two abutting platforms 121 are provided with limiting grooves 125 matched with the abutting plate 3, the limiting grooves 125 are used for accommodating the abutting plate 3, and the depth size of the limiting grooves 125 is smaller than the thickness size of the abutting plate 3. Therefore, the abutting surface 31 of the abutting plate 3 is higher than the height of the side wall of the limiting groove 125. The abutting surface 31 can directly contact the back surface of the belt.

[0043] Further, as shown in Figure 4As shown, the limiting groove 125 is provided with a notch 126 on one side in the second direction, and the notch 126 is used for pulling out the abutting plate 3 or inserting the abutting plate 3. When the abutting plate 3 is worn and the surface is uneven, the abutting plate 3 can be loosened by disassembling the abutting piece 122 close to the notch 126. Then the abutting plate 3 is pulled out from the notch 126, and a new abutting plate 3 is inserted into the limiting groove 125 from the notch 126, without the need to replace the entire push block, effectively saving the cost of replacing the flat iron push block.

[0044] Further, as shown in Figure 2 、 Figure 4 , the mounting base 11 is provided with two limiting bases 111, and the two limiting bases 111 are respectively arranged on both sides of the platform base 12. The platform base 12 is provided with an upper base 127 at one end away from the mounting base 11, and the upper base 127 and the limiting base 111 are respectively used for mounting two ends of the driven roller 2.

[0045] The driven roller 2 is provided with bearings at both ends, and the bearings at both ends of the driven roller 2 are respectively fixed on the upper base 127 and the limiting base 111.

[0046] Further, the mounting positions of the two upper bases 127 and the limiting bases 111 can be adjusted in a third direction.

[0047] The third direction is perpendicular to the first direction and the second direction, that is, the third direction is perpendicular to the plane of the abrasive belt. By adjusting the mounting positions of the two upper bases 127 and the limiting bases 111 in the third direction, the outer periphery of the driven roller 2 and the abutting surface 31 of the abutting plate 3 can be tangent as much as possible, and then the abutting surface 31 is in contact with the back surface of the abrasive belt. Finally, the abrasive belt presents a flat polishing surface to polish the flat surface of the workpiece.

[0048] In summary, the application provides a flat iron push block for an abrasive belt. The abutting plate 3 which is wear-resistant and replaceable is used to abut the back surface of the abrasive belt, so that the front surface of the abrasive belt presents a flat state to polish the flat surface of the workpiece. When the abutting plate 3 is worn and the surface is uneven, it can be replaced. Moreover, the flat iron push block does not need to be disassembled as a whole during the replacement of the abutting plate 3, and the effect of quick replacement can be achieved. The cost of replacing the flat iron push block and the operating cost of the polishing machine as a whole are effectively saved.

[0049] Obviously, the above embodiments are only examples for clear illustration, and are not limitations on the embodiments. Based on the above description, other different forms of changes or variations can be made by those skilled in the art. Here, all the embodiments do not need to be exhausted, and the obvious changes or variations still fall within the protection scope of the application.

Claims

1. A flat iron pusher block for sanding belts, characterized in that, include: The push block body has an abutment platform on one side; At least two driven rollers are respectively disposed on both sides of the abutment platform in a first direction, and the driven rollers are used to roll the sanding belt; And an abutment plate, the abutment plate being detachably connected to the abutment platform, the abutment plate including an abutment surface facing away from the abutment platform, the abutment surface being used to abut against the sanding belt; The contact surface is tangent to the outer periphery of the two driven rollers.

2. The flat iron pusher block for sanding belts according to claim 1, characterized in that, The abutment plate is a ceramic plate.

3. The flat iron pusher block for sanding belts according to claim 1, characterized in that, The pusher body includes: Mounting base, the mounting base being used to securely connect the belt sander; And a platform base, wherein the platform base is disposed on the mounting base, and the abutting platform is disposed on one side of the platform base; The platform base has two detachable abutment pieces at each end in the second direction. The abutment pieces are used to abut and fix the abutment plate. The first direction is perpendicular to the second direction.

4. A flat iron pusher block for sanding belts according to claim 3, characterized in that, At least one abutment piece is provided with an adjustment plate, the abutment piece is fixed to the platform base by the adjustment plate, and the installation position of the adjustment plate can be adjusted along a third direction, the third direction being perpendicular to the first direction and the second direction.

5. A flat iron pusher block for sanding belts according to claim 4, characterized in that, The adjusting plate is provided with an elastic element, which is used to extend the adjusting plate in a direction away from the abutting platform.

6. A flat iron pusher block for sanding belts according to claim 1, characterized in that, The two abutment platforms are provided with limiting grooves, which match the abutment plates and are used to accommodate the abutment plates. The depth of the limiting grooves is less than the thickness of the abutment plates.

7. A flat iron pusher block for sanding belts according to claim 6, characterized in that, The limiting groove has a notch on one side in the second direction, and the notch is used to pull out the abutment plate or insert the abutment plate.

8. A flat iron pusher block for sanding belts according to claim 3, characterized in that, The mounting base is provided with two limiting bases, which are respectively located on both sides of the platform base. The platform base is provided with an upper base at the end opposite to the mounting base. The upper base and the limiting base are respectively used to install the two ends of the driven roller.

9. A flat iron pusher block for abrasive belts according to claim 8, characterized in that, The installation positions of the two upper bases and the limiting base can be adjusted along a third direction.