Tensile sample clamp device
By combining cylinders and clamping mechanisms with buffer pads and limiting components, the problem of easy leakage in hydraulic systems is solved, enabling stable clamping of tensile samples and rapid mold replacement, improving work efficiency and practicality, and reducing equipment costs.
Patent Information
- Application Number
- CN202423038385.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-10
AI Technical Summary
The existing hydraulic system in the tensile sample clamping device is complex, prone to leakage leading to environmental pollution, and reduces the efficiency of the device.
By employing cylinders and clamping mechanisms, combined with buffer pads and limiting components, stable clamping of tensile samples and rapid mold replacement are achieved, preventing hydraulic oil leakage.
It improves the working efficiency and practicality of the device, reduces the size and cost of the equipment, and avoids environmental pollution caused by hydraulic oil leakage.
Smart Images
Figure CN223572881U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of tensile sample fixture, especially to a tensile sample fixture device. BACKGROUND
[0002] In modern industrial production, especially in the steel industry, accurate evaluation of the performance of the steel coil is very important, and the performance of the steel coil is directly related to its reliability and safety in the subsequent processing and use process. In order to accurately determine the true value of the performance of the steel coil, it is usually necessary to take tensile samples from the steel coil horizontally or vertically, and then obtain relevant data through a series of processing and testing steps.
[0003] The tensile sample fixture device of the original milling machine is oil pressure, and the oil pressure system itself is relatively complex, which requires additional hydraulic oil storage, transportation and control components. Not only does it increase the overall volume and weight of the equipment, but also significantly increases the cost of the equipment. Moreover, the oil pressure system is prone to failure during long-term use. Once a failure occurs, such as aging or damage of the sealing element, hydraulic oil will leak, which will pollute the surrounding environment and require workers to clean up, thereby reducing the efficiency of the device. Therefore, a tensile sample fixture device is proposed to solve the above problems. SUMMARY
[0004] To make up for the above shortcomings, the utility model provides a tensile sample fixture device, which aims to improve the problem of "aging or damage of the sealing element of the oil pressure device, leakage of hydraulic oil polluting the surrounding environment, and workers needing to clean up, thereby reducing the efficiency of the device" in the prior art.
[0005] To achieve the above purpose, the utility model adopts the following technical scheme: a tensile sample fixture device, comprising a bottom plate, the top end of the bottom plate is fixedly connected with a support block, a mold is arranged on the upper side of the support block, air cylinders are arranged on the front and rear sides of the bottom plate close to the support block, a clamping mechanism is arranged on the upper side of the air cylinder, the clamping mechanism comprises a clamping assembly and an auxiliary assembly, the clamping assembly comprises a mounting plate, the mounting plate is fixedly installed on the upper part of the air cylinder through bolts, a connecting plate is rotatably connected to the upper part of the mounting plate, the connecting plate is provided with multiple groups, a pressure rod is rotatably connected to the inner wall of the pressure rod on the upper part of the output shaft of the air cylinder, and the connecting plate is rotatably connected to the inner wall of the pressure rod on the upper part of the output shaft of the air cylinder.
[0006] Further description of the above technical scheme:
[0007] The auxiliary assembly comprises a mounting hole, the mounting hole is provided in the upper part of the pressure rod, a buffer pad is inserted into the inner wall of the mounting hole, and a screw is threadedly connected to the inner wall of the buffer pad.
[0008] Further description of the above technical scheme:
[0009] The side of the pressing rod close to the support block is provided in a U shape, the pressing rod is provided with multiple groups, and the multiple groups of pressing rods close to the two sides of the support block are staggered.
[0010] As a further description of the above technical solution:
[0011] The buffer pad is provided with multiple groups, and the multiple groups of buffer pads are provided in a U shape.
[0012] As a further description of the above technical solution:
[0013] The buffer pad is provided in a rubber material.
[0014] As a further description of the above technical solution:
[0015] The inner wall of the support block is provided with a limiting assembly, the limiting assembly comprises a pressing rod, the pressing rod is slidingly connected to the inner wall of the support block, a limiting block is fixedly connected to the outside of the pressing rod, the limiting block is slidingly connected to the inner wall of the support block, the limiting block and the support block are elastically connected through a compression spring, and the compression spring is sleeved on the periphery of the pressing rod.
[0016] As a further description of the above technical solution:
[0017] The bottom end of the mold is fixedly connected with a plug column, the plug column is inserted into the inner wall of the support block, the plug column is provided with multiple groups, a clamping groove is formed in the opposite side of the adjacent two groups of plug columns, and the limiting block is slidingly connected to the inner wall of the clamping groove.
[0018] As a further description of the above technical solution:
[0019] The right side of the limiting block is provided in an inclined surface.
[0020] The utility model has the advantages of the following beneficial effects:
[0021] 1、 the utility model discloses a clamping mechanism and the cooperation of cylinder are used in need processing stretch sample, when one side cylinder drives clamping mechanism to open, the other side cylinder drives clamping mechanism to press the stretch sample, and the stretch sample is fixed conveniently, and the stretch sample is ground conveniently, through the use of multiple cylinders, need not worry about the pollution of workbench caused by hydraulic oil leakage, thereby improve the work efficiency of device.
[0022] 2、 the utility model discloses the cooperation of limiting assembly and mold is used in replacing mold, and the two groups of limiting blocks are slid out from the inner wall of clamping groove through pressing the pressing rod, and the limiting of mold is removed, thereby can replace mold quickly, to adapt to different specifications of stretch sample, improve the practicability of device. DRAWINGS
[0023] Figure 1It is the three-dimensional structure schematic view of the overall device in the utility model;
[0024] Figure 2 It is the three-dimensional structure schematic view of the clamping mechanism in the utility model;
[0025] Figure 3 It is the split three-dimensional structure schematic view of the auxiliary assembly in the utility model;
[0026] Figure 4 It is the three-dimensional structure schematic view of the limiting assembly in the utility model.
[0027] Legend:
[0028] 1, bottom plate; 2, support block; 3, air cylinder; 4, bolt; 41, mounting plate; 42, connecting plate; 43, pressing rod; 51, mounting hole; 52, buffer pad; 53, screw; 6, mold; 71, plug column; 72, clamping groove; 73, pressing rod; 74, limiting block; 75, compression spring. Specific implementation
[0029] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0030] Reference Figure 1 - Figure 3 An embodiment provided by the utility model: a stretching sample clamp device, including bottom plate 1, provide stable mounting platform for support block 2 and air cylinder 3, ensure the stability of the whole device in the working process, the top middle part of bottom plate 1 is fixedly connected with support block 2, for supporting installation mold 6, the upper side of support block 2 is provided with mold 6, for placing and positioning stretching sample, according to different stretching sample shape and size requirement, corresponding mold 6 can be replaced, bottom plate 1 is provided with air cylinder 3 near the front and rear sides of support block 2, provides clamping power, through the telescopic movement of output shaft, the rear side of pressing rod 43 is driven to rotate at the connecting place of connecting plate 42, so as to realize the clamping and loosening operation of stretching sample, effectively reduce the pollution of workbench, so as to improve the working efficiency of the device, the upper side of air cylinder 3 is provided with clamping mechanism, the clamping mechanism includes clamping assembly and auxiliary assembly, the clamping assembly includes mounting plate 41, provides stable mounting base for connecting plate 42, mounting plate 41 is fixedly installed on the upper part of air cylinder 3 through bolt 4, bolt 4 is used for fixing air cylinder 3, and mounting plate 41 is fixed on air cylinder 3.
[0031] Further, the upper part of the mounting plate 41 is rotatably connected with the connecting plate 42, which functions to change the direction of force when the output shaft of the cylinder 3 is stretched and contracted, and convert the linear motion of the output shaft of the cylinder 3 into the rotary motion of the pressing rod 43, so as to realize the clamping or loosening action of the pressing rod 43 on the tensile sample, while ensuring the stability and flexibility of the pressing rod 43 during the movement. The connecting plate 42 is provided in multiple groups, and the upper part of the output shaft of the cylinder 3 is rotatably connected with the pressing rod 43. The upper part of the connecting plate 42 is rotatably connected to the inner wall of the pressing rod 43. The side of the pressing rod 43 close to the support block 2 is designed in a U shape. The pressing rod 43 is provided in multiple groups, and the multiple groups of pressing rods 43 close to the two sides of the support block 2 are staggered. The uniform clamping force is applied to the tensile sample from multiple directions, so that the multiple groups of pressing rods 43 can simultaneously clamp the tensile sample. The multiple groups of pressing rods 43 are driven to open by one side of the multiple groups of cylinders 3, and the multiple groups of pressing rods 43 are driven to press the tensile sample by the other side of the multiple groups of cylinders 3. This facilitates the fixation of the tensile sample and the grinding processing of the two sides of the tensile sample, thereby improving the work efficiency. At the same time, the overall volume and weight of the equipment are reduced by the multiple groups of pressing rods 43, so that the cost of the equipment is greatly reduced.
[0032] Referring to Figure 2 and Figure 3 , the auxiliary assembly includes a mounting hole 51, which is provided on the upper part of the pressing rod 43 and provides a mounting position for the buffer pad 52, so as to ensure that the buffer pad 52 can be accurately installed at the position where the pressing rod 43 contacts the tensile sample, thereby playing a role of buffering and protecting the tensile sample. The buffer pad 52 is inserted into the inner wall of the mounting hole 51. When the tensile sample is clamped, the buffer pad 52 directly contacts the tensile sample. The buffer pad 52 is made of rubber material, which can increase the friction between the buffer pad 52 and the tensile sample, thereby further improving the fixing stability of the tensile sample. The buffer pad 52 is provided in multiple groups and designed in a U shape, which is matched with the shape of the pressing rod 43, so as to ensure that the buffer pad 52 can fully cover the contact area between the pressing rod 43 and the tensile sample. The upper inner wall of the buffer pad 52 is threadedly connected with a screw 53, which is provided in multiple groups. The screw 53 is rotated in the inner wall of the buffer pad 52, so that the buffer pad 52 is deformed and can be fixed in the mounting hole 51, thereby preventing the buffer pad 52 from loosening or falling off during use, and ensuring that the buffer pad 52 can always play its role of buffering and protection.
[0033] Referring to Figure 1 and Figure 4The inner wall of the supporting block 2 is provided with a limiting assembly, the limiting assembly comprises a pressing rod 73 which is slidingly connected to the inner wall of the supporting block 2 and is used for controlling the movement of a limiting block 74; when it is necessary to install or dismount the mold 6, the pressing rod 73 is pressed to drive the limiting block 74 to slide on the inner wall of the supporting block 2, so that the mold 6 is unlocked or locked, and the mold 6 is conveniently replaced and adjusted; the outer side of the pressing rod 73 is fixedly connected with the limiting block 74, the right side of the limiting block 74 is provided with an inclined surface and is provided with two groups; during the installation of the mold 6, when the inserting column 71 is inserted into the inner wall of the supporting block 2, the inserting column 71 will press the inclined surface of the limiting block 74, so that the limiting block 74 automatically slides downward; after the inserting column 71 is completely inserted, the limiting block 74 is clamped into the clamping groove 72 between the two adjacent groups of the inserting column 71 under the action of the compression spring 75, so that the mold 6 is accurately limited and fixed, and displacement of the mold 6 in the horizontal direction during the processing is prevented.
[0034] Further, the limiting block 74 slides on the inner wall of the supporting block 2, the limiting block 74 and the supporting block 2 are elastically connected through the compression spring 75, the compression spring 75 is sleeved on the periphery of the pressing rod 73, one end of the compression spring 75 is connected to the limiting block 74, and the other end of the compression spring 75 is in contact with the inner wall of the supporting block 2; the compression spring 75 provides an upward elastic force for the limiting block 74, so that the limiting block 74 is kept in the clamping groove 72 when no external force is applied, and the stable fixation of the mold 6 is ensured; when the pressing rod 73 is pressed, the compression spring 75 is compressed, the limiting block 74 slides, and the mold 6 is unlocked, so that the mold 6 can be quickly replaced to adapt to different specifications of the stretching sample, and the practicability of the device is improved; the mold 6 is fixedly connected with the inserting column 71 at the bottom end, the inserting column 71 is inserted into the inner wall of the supporting block 2, the inserting column 71 is provided with a plurality of groups to provide horizontal limiting for the mold 6, and the opposite side of the two adjacent groups of the inserting column 71 is provided with the clamping groove 72; the limiting block 74 slides in the inner wall of the clamping groove 72 and cooperates with the limiting block 74, so that the mold 6 can be quickly unlocked or locked, and the efficiency is improved.
[0035] Working principle: in use, the stretching sample is positioned on the mold 6. Then the cylinder 3 is started, and the extension and retraction movement of the output shaft of the cylinder 3 drives the pressing rod 43 movably connected to the upper part of the cylinder 3. Since the inner wall of the pressing rod 43 is rotatably connected to the mounting plate 41 through a plurality of connecting plates 42, when the output shaft of the cylinder 3 extends and retracts, the connecting plates 42 change the direction of the force to convert the linear motion of the output shaft of the cylinder 3 into the rotary motion of the pressing rod 43, so that the buffer pad 52 at the upper part of the pressing rod 43 directly contacts the stretching sample, prevents damage to the stretching sample, and also increases the friction between the stretching sample and the buffer pad 52, further improves the fixing stability of the stretching sample,
[0036] At this time, by controlling the cylinder 3, a plurality of pressing rods 43 on one side can be driven to open, and a plurality of pressing rods 43 on the other side can be driven to press the stretching sample, so that the stretching sample is conveniently fixed and the two sides of the stretching sample are conveniently ground, and the working efficiency is improved.
[0037] When the mold 6 needs to be replaced to adapt to different specifications of the stretch sample, the pressing rod 73 in the limiting assembly is pressed, the pressing rod 73 drives the two sets of limiting blocks 74 to slide against the elastic force of the compression spring 75, the limiting blocks 74 are separated from the clamping groove 72 of the mold 6 insertion column 71, thereby releasing the locking of the mold 6, and then the mold 6 can be easily pulled out of the supporting block 2 to perform the mold 6 replacement operation.
[0038] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the foregoing embodiments of the present application are described in detail, for those skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement, within the spirit and principles of the present application, any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.
Claims
1. A tensile sample clamping device, comprising a base plate (1), characterized in that: A support block (2) is fixedly connected to the top center of the base plate (1). A mold (6) is provided on the upper side of the support block (2). A cylinder (3) is provided on the front and rear sides of the base plate (1) near the support block (2). A clamping mechanism is provided on the upper side of the cylinder (3). The clamping mechanism includes a clamping component and an auxiliary component. The clamping component includes a mounting plate (41). The mounting plate (41) is fixedly installed on the upper part of the cylinder (3) by bolts (4). A connecting plate (42) is rotatably connected to the upper part of the mounting plate (41). Multiple sets of connecting plates (42) are provided. A pressure rod (43) is rotatably connected to the upper part of the output shaft of the cylinder (3). The upper part of the connecting plate (42) is rotatably connected to the inner wall of the pressure rod (43).
2. The tensile sample clamping device according to claim 1, characterized in that: The auxiliary component includes a mounting hole (51) which is opened through the upper part of the pressure rod (43). A buffer pad (52) is inserted into the inner wall of the mounting hole (51), and a screw (53) is threaded onto the upper inner wall of the buffer pad (52).
3. The tensile sample clamping device according to claim 1, characterized in that: The pressure bar (43) is U-shaped on the side near the support block (2). There are multiple sets of pressure bars (43), and the multiple sets of pressure bars (43) near the two sides of the support block (2) are staggered.
4. The tensile sample clamping device according to claim 2, characterized in that: The buffer pad (52) is provided in multiple sets, and the multiple sets of the buffer pad (52) are configured in a U-shape.
5. A tensile sample clamping device according to claim 2, characterized in that: The buffer pad (52) is made of rubber.
6. The tensile sample clamping device according to claim 1, characterized in that: The inner wall of the support block (2) is provided with a limiting component, which includes a push rod (73). The push rod (73) is slidably connected to the inner wall of the support block (2). A limiting block (74) is fixedly connected to the outer side of the push rod (73). The limiting block (74) slides on the inner wall of the support block (2). The limiting block (74) and the support block (2) are elastically connected by a compression spring (75). The compression spring (75) is sleeved around the push rod (73).
7. A tensile sample clamping device according to claim 6, characterized in that: The bottom end of the mold (6) is fixedly connected with a pin (71). The pin (71) is inserted into the inner wall of the support block (2). There are multiple sets of pins (71). A slot (72) is opened on the opposite side of two adjacent sets of pins (71). The limiting block (74) slides on the inner wall of the slot (72).
8. A tensile sample clamping device according to claim 6, characterized in that: The right side of the limiting block (74) is set as an inclined surface.