Stator core clamping device

By combining movable and fixed clamps with a screw-driven stator core clamping device, the problems of wasted power resources and complex operation in existing technologies are solved, achieving energy-saving and efficient stator core clamping.

CN223572961UActive Publication Date: 2025-11-21SUZHOU HUANENG GENERATOR CO LTD +1
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Patent Information

Application Number
CN202423078291.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-11-21
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

Existing stator core clamping devices require two sets of motors to drive the clamps to open and close, resulting in wasted power resources and complicated operation.

Method used

The device employs a combination of movable and fixed clamps driven by a screw, with a motor enabling movement of the clamping device. A triangular clamping opening and anti-slip pad are provided inside the clamping port, and a slider and slide bar are used to improve stability.

Benefits of technology

It saves power resources, reduces costs, and can stably clamp stator cores of different sizes, improving clamping efficiency and stability.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223572961U_ABST
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Abstract

The utility model discloses a stator core clamping device, which relates to the technical field of stator core processing and comprises a processing table. The fixed clamp is arranged in the middle of the upper end of the machining table, a movable clamp is arranged on one side of the upper end of the machining table, clamping openings are formed in the inner side of the movable clamp and the inner side of the fixed clamp and are triangular, fixed blocks are symmetrically arranged on the two sides of the movable clamp, and sliding rods are arranged at the front ends of the fixed blocks; the movable clamp and the fixed clamp are arranged, the movable clamp is driven by the screw to move, only one motor is needed for driving the movable clamp to move, electric power resources can be saved, the cost is reduced, triangular clamping openings are formed in the inner side of the movable clamp and the inner side of the fixed clamp, and the movable clamp and the fixed clamp can be clamped conveniently. And the stator iron cores with different sizes can be conveniently clamped, so that the stator iron cores can be conveniently assembled.
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Description

Technical Field

[0001] This utility model relates to the field of stator core processing technology, specifically a stator core clamping device. Background Technology

[0002] The stator is a crucial part of an electric motor. It consists of three parts: the stator core, the stator windings, and the frame. The stator core is a vital component and a major part of the motor's magnetic circuit. The stator windings are the copper wires wound around the stator. During stator core manufacturing, after the windings are wound onto the stator core, insulating strips are pressed into the core to seal the openings in the outer winding slots, thus enhancing the overall insulation. This process of pressing insulating strips into the stator core is also known as stator core fiber insertion.

[0003] For example, the announcement number CN 218613677 U is a clamping device for processing stator cores. The device includes a worktable with a built-in clamping cavity. A driving device is installed in the clamping cavity. The driving device includes a worm gear, a worm, a clamping motor, a fixing plate, a fixing column, and a fixing seat. The main problem it solves is that when the stator core is placed directly on the table, the shaking or sliding of the stator core during the fiber insertion process will affect the fiber insertion effect and thus affect the processing efficiency.

[0004] In the above-mentioned device, two sets of motors drive the surrounding clamps to open and close for clamping and fixing. This method is wasteful of power resources and is also quite complicated. Therefore, we propose a stator core clamping device to solve the problems mentioned above. Utility Model Content

[0005] The purpose of this utility model is to provide a stator core clamping device to solve the problem in the background art that the above-mentioned device is set up with two sets of motors to drive the surrounding clamps to open and close for clamping and fixing, which is wasteful of power resources and is also quite complicated.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a stator core clamping device, including a processing table;

[0007] Also includes:

[0008] A fixed clamp is located at the upper center of the processing table. A movable clamp is located on one side of the upper end of the processing table. Both the movable clamp and the fixed clamp have clamping openings on their inner sides, and the clamping openings are triangular in shape. Fixed blocks are symmetrically arranged on both sides of the movable clamp. A sliding rod is provided at the front end of the fixed block, and the sliding rod extends through both sides of the fixed clamp to the rear of the fixed clamp. A mounting plate is provided at the other end of the sliding rod, and the mounting plate connects and fixes the two sliding rods. The mounting plate is located behind the fixed clamp.

[0009] Preferably, the upper end of the processing table is provided with a first fixing frame and a second fixing frame, and the second fixing frame is located between the fixing clamp and the mounting plate. A screw is provided between the first fixing frame and the second fixing frame. A motor is provided on the outside of the first fixing frame and is connected to the screw. A threaded hole is provided in the middle of the surface of the mounting plate, and the mounting plate is threadedly connected to the screw through the threaded hole.

[0010] Preferably, the fixing clamp has sliders symmetrically arranged on both sides, and the sliders have through holes inside, and the sliders are engaged with the outside of the slide rod through the through holes.

[0011] Preferably, the fixing clamp is fixed above the processing table by a bracket.

[0012] Preferably, the processing table has symmetrically arranged sliding grooves on both sides of its surface, and the sliding grooves are located below the movable clamp. The movable clamp has symmetrically arranged sliding plates on both sides of its bottom, and the sliding plates are slidably engaged inside the sliding grooves.

[0013] Preferably, the inner wall of the clamping opening is provided with an anti-slip pad by adhesive.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] (1) By setting up a movable clamp and a fixed clamp, the movable clamp is moved by using a screw drive, so that only one motor is needed to drive the movement, which can save power resources and reduce costs. The inner sides of the movable clamp and the fixed clamp are provided with triangular clamping holes, which facilitates the clamping of stator cores of different sizes, thus facilitating the assembly of stator cores.

[0016] (2) By setting a slider on the outside of the fixed clamp and setting a fixed block and a sliding rod on the outside of the movable clamp, the stability of the movable clamp movement is improved by connecting the sliding rod with the slider. The sliding rod passes through the fixed clamp and connects to the mounting plate at the rear. The distance between the movable clamp and the fixed clamp is adjusted by using a screw, thereby adjusting the opening and closing distance between the two clamping ports. Anti-slip pads are attached to the surface of the clamping ports to further improve the clamping stability. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 3 This is a side view of the overall structure of this utility model;

[0020] Figure 4 This is a top view of the overall structure of this utility model;

[0021] In the diagram: 1. Processing table; 2. Movable clamp; 3. Fixed block; 4. Slide rod; 5. Fixed clamp; 6. Slider; 7. Through hole; 8. Mounting plate; 9. First fixed frame; 10. Motor; 11. Second fixed frame; 12. Screw; 13. Threaded hole; 14. Clamping port; 15. Anti-slip pad; 16. Slide groove; 17. Bracket; 18. Sliding plate. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0023] This utility model provides a stator core clamping device, which includes a processing table 1. The main problem this utility model solves is that the aforementioned device uses two sets of motors to drive the surrounding clamps to open and close for clamping and fixing, which is wasteful of power resources and quite complex.

[0024] For the device provided by this utility model, please refer to Figure 1-4 The following is a detailed introduction.

[0025] A fixed clamp 5 is located at the upper center of the processing table 1. A movable clamp 2 is located on one side of the upper end of the processing table 1. Both the movable clamp 2 and the fixed clamp 5 have clamping openings 14 on their inner sides, and the clamping openings 14 are triangular in shape. Fixed blocks 3 are symmetrically arranged on both sides of the movable clamp 2. A sliding rod 4 is provided at the front end of the fixed block 3, and the sliding rod 4 extends through both sides of the fixed clamp 5 to the rear of the fixed clamp 5. A mounting plate 8 is provided at the other end of the sliding rod 4, and the mounting plate 8 connects and fixes the two sliding rods 4. The mounting plate 8 is located behind the fixed clamp 5. A first fixed frame 9 and a second fixed frame 11 are respectively provided at the upper end of the processing table 1, and the second fixed frame 11 is located between the fixed clamp 5 and the mounting plate 8. A screw 12 is provided between the first fixed frame 9 and the second fixed frame 11. A motor 10 is provided on the outer side of the first fixed frame 9, and the motor 10 is connected to the screw 12. A threaded hole 13 is provided in the middle of the surface of the mounting plate 8, and the mounting plate 8 is connected to the screw 12 through the threaded hole 13. A threaded connection is made, and the screw 12 drives the mounting plate 8 to move the movable clamp 2 above the processing table 1 to open and close, thereby adjusting the distance between the fixed clamp 5 and the movable clamp 2. The fixed clamp 5 has symmetrical sliders 6 on both sides, and the sliders 6 have through holes 7 inside. The sliders 6 are engaged with the outside of the slide rod 4 through the through holes 7, which can position the movable clamp 2 and the fixed clamp 5 and facilitate the movement of the movable clamp 2. The fixed clamp 5 is fixed above the processing table 1 by the bracket 17, leaving a gap at the bottom of the fixed clamp 5. The surface of the processing table 1 has symmetrical sliding grooves 16 on both sides, and the sliding grooves 16 are located below the movable clamp 2. The bottom of the movable clamp 2 has symmetrical sliding plates 18 on both sides, and the sliding plates 18 are slidably engaged inside the sliding grooves 16, so that the movable clamp 2 can slide on the surface of the processing table 1 and support the bottom of the movable clamp 2. The inner wall of the clamping port 14 is provided with anti-slip pads 15 by adhesion, which can improve the stability of the stator clamping.

[0026] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A stator core clamping device, comprising a processing table (1); Its features are: Also includes: A fixed clamp (5) is set at the upper middle part of the processing table (1). A movable clamp (2) is set on one side of the upper end of the processing table (1). Both the movable clamp (2) and the fixed clamp (5) are provided with clamping openings (14) on their inner sides. The clamping openings (14) are triangular in shape. Fixed blocks (3) are symmetrically arranged on both sides of the movable clamp (2). A slide rod (4) is provided at the front end of the fixed block (3). The slide rod (4) extends through both sides of the fixed clamp (5) to the rear of the fixed clamp (5). An mounting plate (8) is provided at the other end of the slide rod (4). The mounting plate (8) connects and fixes the two slide rods (4). The mounting plate (8) is located behind the fixed clamp (5).

2. The stator core clamping device according to claim 1, characterized in that: The upper end of the processing table (1) is provided with a first fixing frame (9) and a second fixing frame (11), and the second fixing frame (11) is located between the fixing clamp (5) and the mounting plate (8). A screw (12) is provided between the first fixing frame (9) and the second fixing frame (11). A motor (10) is provided on the outside of the first fixing frame (9), and the motor (10) is connected to the screw (12). A threaded hole (13) is provided in the middle of the surface of the mounting plate (8), and the mounting plate (8) is threadedly connected to the screw (12) through the threaded hole (13).

3. The stator core clamping device according to claim 1, characterized in that: The fixing clamp (5) has sliders (6) symmetrically arranged on both sides. The sliders (6) have through holes (7) inside, and the sliders (6) are engaged with the outside of the slide rod (4) through the through holes (7).

4. The stator core clamping device according to claim 1, characterized in that: The fixing clamp (5) is fixed above the processing table (1) by the bracket (17).

5. A stator core clamping device according to claim 1, characterized in that: The processing table (1) has symmetrically arranged sliding grooves (16) on both sides of its surface, and the sliding grooves (16) are located below the movable clamp (2). The movable clamp (2) has symmetrically arranged sliding plates (18) on both sides of its bottom, and the sliding plates (18) are slidably engaged inside the sliding grooves (16).

6. The stator core clamping device according to claim 1, characterized in that: The inner wall of the clamping opening (14) is provided with an anti-slip pad (15) by adhesive bonding.