Quick feeding and cutting machine for foaming gaskets
The design of the foam gasket rapid feeding and cutting machine solves the accuracy and quality problems caused by bending and unevenness during the cutting process of rolled gaskets, achieving efficient and accurate cutting results and adapting to diverse production needs.
Patent Information
- Application Number
- CN202422799388.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-11-18
AI Technical Summary
In the existing technology, the cutting accuracy and product quality problems caused by bending and unevenness during the cutting process of rolled foam gaskets are due to the fact that manual unfolding or adjustment is inefficient and cannot meet the high-efficiency and precision requirements of industrial production.
A rapid feeding and cutting machine for foam gaskets was designed, comprising feeding, flattening and cutting mechanisms. The material is fed into the flattening rollers by a conveyor roller and extruded and unfolded. Combined with adjustable flattening roller height and length marking blocks, the material can be automatically flattened and precisely cut.
It improves cutting accuracy and product consistency, simplifies length adjustment, adapts to different production requirements, and enhances processing efficiency and quality.
Smart Images

Figure CN223573317U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to foamed material processing field especially, relate to a foamed gasket quick feeding cutting machine. BACKGROUND
[0002] Foamed gasket production and processing usually rely on the coordinated work of feeding device and cutting device, which generally cuts the long strip foamed material into the gasket of required length. Among them, the cutting step is particularly critical. Especially when dealing with the foamed material in roll shape, the surface is often uneven or curved to varying degrees. These roll-shaped materials are affected by their own curling shape during storage, and often maintain a certain bending state when unfolded, resulting in deviation in the cutting process, thereby directly affecting the cutting accuracy and product quality.
[0003] In the traditional cutting process, manual unfolding or adjustment is often required before the material is fed into the feeding device. This process not only increases the complexity of production operation, but also easily leads to size inaccuracy and other problems during cutting, affecting product consistency and pass rate. The method of manually unfolding or adjusting the curved material is low in efficiency and difficult to meet the needs of industrial production for efficient and accurate processing.
[0004] Therefore, a foamed gasket quick feeding cutting machine is proposed to solve the above problems. UTILITY MODEL CONTENTS
[0005] In order to make up for the above shortcomings, the utility model provides a foamed gasket quick feeding cutting machine, which aims to improve the problem of bending and inability to quickly adjust the cutting of foamed gaskets of different lengths before cutting.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme: a foamed gasket quick feeding cutting machine, comprising a workbench, the top of the workbench is provided with a feeding mechanism, the top of the workbench is fixedly connected with two baffles, the end close to the feeding mechanism of the two baffles is fixedly connected with a U-shaped block, a flattening mechanism is arranged between the two U-shaped blocks, the bottom of the workbench is fixedly connected with a plurality of supporting columns, and the top of the two baffles is provided with a cutting mechanism.
[0007] The feeding mechanism comprises a connecting column, the connecting column is fixedly connected to the top of the workbench, the top of the connecting column is fixedly connected with a feeding plate, and the inside of the feeding plate is provided with a conveying assembly on both sides.
[0008] As a further description of the above technical scheme:
[0009] The conveying assembly comprises a plurality of conveying rollers, and the conveying rollers are fixedly connected to the inside of both sides of the feeding plate.
[0010] As a further description of the above technical solution:
[0011] The flattening mechanism comprises a flattening roller two and a flattening roller one, the flattening roller two is fixedly connected between the two U-shaped blocks, and the flattening roller one is arranged above the flattening roller two.
[0012] As a further description of the above technical solution:
[0013] The cutting mechanism comprises a cutting machine and two sliding columns, the two sliding columns are fixedly connected at the top of the cutting machine on both sides of the bottom, a conveying belt is arranged between the two baffles, a bottom plate and a limiting sliding block are fixedly connected on the sliding column from top to bottom, the bottom plate is slidably connected at the top of the baffle, and an adjusting assembly is arranged in the bottom plate.
[0014] As a further description of the above technical solution:
[0015] The adjusting assembly comprises an outer shell, the outer shell is fixedly connected in the bottom plate, a bolt is slidably connected in the outer shell, a spring is sleeved outside the bolt, and a pad plate is fixedly connected outside the bolt.
[0016] As a further description of the above technical solution:
[0017] The flattening roller one is connected between the two U-shaped blocks through bolts at both ends.
[0018] As a further description of the above technical solution:
[0019] The baffle is fixedly connected with a length marker block outside, a sliding groove and a plurality of insertion holes are formed in the top of the baffle, a limiting groove is formed in the inside of the sliding groove, the limiting sliding block is slidably connected in the inside of the limiting groove outside, and the sliding column is slidably connected in the inside of the sliding groove at the bottom.
[0020] As a further description of the above technical solution:
[0021] One end of the spring is fixedly connected to one side of the pad plate, the other end of the spring is fixedly connected to the inner wall of the outer shell, and the bolt is inserted into one of the insertion holes.
[0022] The utility model has the advantages of the following beneficial effects:
[0023] 1. In the utility model, when cutting the foamed gasket in roll, first, the foamed gasket is placed on the feeding plate. When the foamed gasket contacts the conveying roller, the conveying roller sends it between the flattening roller one and the flattening roller two, and the foamed gasket is flattened and expanded through the extrusion between the rollers, thereby effectively solving the problem that the foamed gasket in roll is curved when being expanded, and improving the accuracy of cutting. Because the thickness of the foamed gasket is different, the height of the flattening roller one can be fixed by adjusting the bolt to adapt to foamed gaskets of different thicknesses and realize high-quality cutting.
[0024] 2. In the utility model, when cutting the foamed gasket of specified length, the sliding column is moved in the sliding groove by pulling the pin. The length marking block is arranged outside the baffle, the operator loosens the pin after sliding the cutting machine to the specified position, and inserts it into the corresponding insertion hole, so that the length adjustment is quickly completed. It is convenient to adapt to the production needs of gaskets of different specifications, improves the flexibility of the equipment, and is suitable for diversified production tasks. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1 It is a three-dimensional schematic view of a foamed gasket rapid feeding and cutting machine proposed in the utility model;
[0026] Figure 2 It is an exploded structural schematic view of the flattening mechanism of the foamed gasket rapid feeding and cutting machine proposed in the utility model;
[0027] Figure 3 It is Figure 2 the enlarged schematic view of A in the utility model;
[0028] Figure 4 It is an exploded structural schematic view of the adjusting mechanism of the foamed gasket rapid feeding and cutting machine proposed in the utility model;
[0029] Figure 5 It is Figure 4 the enlarged schematic view of B in the utility model.
[0030] LEGEND:
[0031] 1, support column; 2, connecting column; 3, workbench; 4, flattening roller one; 5, sliding column; 6, baffle; 7, conveying belt; 8, cutting machine; 9, U-shaped block; 10, feeding plate; 11, conveying roller; 12, flattening roller two; 13, insertion hole; 14, limiting groove; 15, sliding groove; 16, bolt; 17, bottom plate; 18, pin; 19, shell; 20, spring; 21, pad; 22, limiting sliding block; 23, length marking block. DETAILED DESCRIPTION
[0032] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described, obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.
[0033] With reference to Figure 1 - Figure 4 The present application provides an embodiment: a foamed gasket rapid feeding and cutting machine, comprising a workbench 3, the top of the workbench 3 is provided with a feeding mechanism, the top of the workbench 3 is fixedly connected with two baffles 6, the end close to the feeding mechanism of the two baffles 6 is fixedly connected with a U-shaped block 9, a flattening mechanism is arranged between the two U-shaped blocks 9, a plurality of supporting columns 1 are fixedly connected to the bottom of the workbench 3, and the top of the two baffles 6 is provided with a cutting mechanism.
[0034] The feeding mechanism comprises a connecting column 2, the connecting column 2 is fixedly connected to the top of the workbench 3, the top of the connecting column 2 is fixedly connected with a feeding plate 10, and the inside of the feeding plate 10 is provided with a conveying assembly on both sides; the workbench 3 is the core support structure of the equipment, bears various mechanisms and assemblies, and provides a stable platform for the entire cutting process; the connecting column 2 plays a supporting and connecting role of the feeding plate 10, the feeding plate 10 provides a stable feeding channel for the conveying of the foamed gasket, and the gradually narrowing design makes the foamed gasket be aligned when entering the next process; the supporting column 1 is used for supporting the weight of the entire equipment and maintaining the stability of the equipment, so that the equipment does not shake or shift during work, and the overall reliability of the cutting machine is improved.
[0035] With reference to Figure 1 - Figure 3 The conveying assembly comprises a plurality of conveying rollers 11, the conveying rollers 11 are fixedly connected to the inside of the feeding plate 10 on both sides, and the conveying rollers 11 are used for automatically conveying the foamed gasket to the next process, which is helpful for continuous feeding and ensures the automation of the processing process.
[0036] With reference to Figure 1 - Figure 4The flattening mechanism includes flattening roller two 12 and flattening roller one 4, flattening roller two 12 is fixedly connected between the two U-shaped blocks 9, flattening roller one 4 is arranged above flattening roller two 12, the structure formed between the two U-shaped blocks 9 is a support point of the flattening mechanism, which facilitates the foamed gasket to enter the flattening process, flattening roller one 4 is located above flattening roller two 12, and the height thereof can be controlled through the adjusting bolt 16, according to the thickness of different foamed gaskets, the operator can adjust the position of flattening roller one 4 to adapt to materials of various thicknesses, and the consistency of the flattening effect is ensured, in the flattening process, when the foamed gasket passes through the gap between flattening roller two 12 and flattening roller one 4, the foamed gasket is subjected to certain compression and shaping, the bending and unevenness problems of the foamed gasket caused by curling are effectively eliminated, and the foamed gasket is kept smooth before cutting.
[0037] With reference to Figure 1 , Figure 3 , Figure 4 and Figure 5 , the cutting mechanism includes a cutting machine 8 and two sliding columns 5, the two sliding columns 5 are fixedly connected at the top to the bottom of the two sides of the cutting machine 8, the two baffles 6 are provided with a conveying belt 7, the bottom plate 17 and the limiting sliding block 22 are fixedly connected outside the sliding column 5 from top to bottom, the bottom plate 17 is slidingly connected at the bottom to the top of the baffle 6, the inside of the bottom plate 17 is provided with an adjusting assembly, the cutting machine 8 is a key equipment for actually performing the cutting task, is responsible for accurately cutting the foamed gasket according to the set length, ensures that the cutting edge is neat and the size conforms to the specification, the cutting machine 8 is connected to the bottom plate 17 through the two sliding columns 5, can slide along the position of the top of the baffle 6, so as to adjust the cutting position and adapt to foamed gaskets of different lengths, the conveying belt 7 is used for stably and uniformly conveying the foamed gasket to the cutting position. The stable transmission of the conveying belt 7 helps the cutting machine 8 to maintain the flatness of the foamed gasket during cutting, further improves the cutting precision, since the material closely adheres to the conveying belt 7 after passing through the flattening mechanism, the conveying belt 7 can ensure that the material does not deviate or wrinkle when entering the cutting process, which helps the consistency of cutting, and the limiting sliding block 22 slides in the limiting groove 14, so that the cutting machine 8 is more stable when moving.
[0038] With reference to Figure 5 , the adjusting assembly includes a shell 19, the outside of the shell 19 is fixedly connected to the inside of the bottom plate 17, the inside of the shell 19 is slidingly connected with a latch 18, the outside of the latch 18 is sleeved with a spring 20, the outside of the latch 18 is fixedly connected with a backing plate 21, the shell 19 is used for bearing various components inside it, to ensure normal operation, the latch 18 is used for being inserted into a hole 13 on the baffle 6, for adjusting and then fixing the cutting machine 8, the spring 20 is used for firmly inserting the latch 18 into the hole 13 without external force, and the backing plate 21 is used for bearing the spring 20 and also ensures that the latch 18 will be pulled out of the shell 19.
[0039] With reference toFigure 1 、 Figure 3 、 Figure 4 and Figure 5 A length marker block 23 is fixedly connected outside the baffle 6. A sliding groove 15 and multiple insertion holes 13 are provided on the top of the baffle 6. A limiting groove 14 is provided inside the sliding groove 15. A limiting sliding block 22 is slidingly connected outside the limiting groove 14. A sliding column 5 is slidingly connected inside the sliding groove 15. The length marker block 23 is used to provide reference marks for cutting length, helping the operator to quickly determine the required cutting length, simplifying the adjustment process. The operator can adjust the position of the cutting machine 8 according to the scale of the marker block, thereby achieving precise length control and ensuring the consistency of the cutting size. The sliding groove 15 and the limiting groove 14 guide the sliding of the sliding column 5 and the limiting sliding block 22 on a specific track. The insertion holes 13 are used to fix the final position of the cutting machine 8.
[0040] Working principle: Before cutting the foamed gasket in roll, first pull out the plug 18 from the insertion hole 13 on the baffle 6. At this time, the gasket 21 will compress the spring 20, so that the sliding column 5 can move freely. The operator can slide the sliding column 5 according to the length marker block 23 on the baffle 6, and adjust the cutting machine 8 to the position suitable for the current material length. After adjustment, release the plug 18 and insert it into the corresponding insertion hole 13 again to ensure stable position. In this way, the cutting device can quickly adapt to foamed gasket materials of different lengths, significantly improving the operation efficiency. After adjustment, one end of the foamed gasket in roll is fed into the feeding plate 10. When the gasket edge contacts the conveying rollers 11 on both sides of the feeding plate 10, the conveying rollers 11 begin to automatically convey the foamed gasket between the flattening roller one 4 and the flattening roller two 12 for preliminary flattening. This flattening step can effectively eliminate the bending problem caused by the curling storage of the foamed gasket, so that the gasket remains flat before cutting and is attached to the conveyor belt 7. In this way, the gasket is flat and stable when it enters the cutting area, greatly improving the cutting precision and product consistency. Since different foamed gaskets have different thicknesses, the device is designed with adjustable flattening roller one 4 height. The operator can fix the position of the flattening roller one 4 by rotating the adjusting bolt 16, so as to adapt to the material requirements of different thicknesses. This design not only ensures the high quality and stability of the cutting process, but also avoids cutting deviation and material loss caused by thickness difference, thereby realizing efficient and precise foamed gasket processing and improving the overall quality of production.
[0041] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.
Claims
1. A rapid feeding and cutting machine for foamed gaskets, comprising a worktable (3), characterized in that: The top of the workbench (3) is provided with a feeding mechanism, the top of the workbench (3) is fixedly connected with two baffles (6), the end close to the feeding mechanism of the two baffles (6) is fixedly connected with a U-shaped block (9), the U-shaped block (9) is provided between the two U-shaped blocks (9), the bottom of the workbench (3) is fixedly connected with a plurality of supporting columns (1), the top of the two baffles (6) is provided with a cutting mechanism; The feeding mechanism comprises a connecting column (2), the connecting column (2) is fixedly connected to the top of the workbench (3), the top of the connecting column (2) is fixedly connected with a feeding plate (10), and the inside of the feeding plate (10) is provided with a conveying assembly on both sides; The conveying assembly comprises a plurality of conveying rollers (11), and the conveying rollers (11) are fixedly connected to the inside of the feeding plate (10) on both sides; The flattening mechanism comprises a flattening roller two (12) and a flattening roller one (4), the flattening roller two (12) is fixedly connected between the two U-shaped blocks (9), the flattening roller one (4) is arranged above the flattening roller two (12), and the flattening roller one (4) is connected between the two U-shaped blocks (9) through bolts (16) at both ends.
2. A machine according to claim 1, wherein: The cutting mechanism comprises a cutting machine (8) and two sliding columns (5), the top of the two sliding columns (5) is fixedly connected to the bottom of the cutting machine (8) on both sides, a conveying belt (7) is arranged between the two baffles (6), the outside of the sliding column (5) is sequentially fixedly connected with a bottom plate (17) and a limiting sliding block (22) from top to bottom, the bottom plate (17) is slidably connected to the top of the baffle (6), and the inside of the bottom plate (17) is provided with an adjusting assembly.
3. A machine according to claim 2, wherein: The adjusting assembly comprises an outer shell (19), the outer shell (19) is fixedly connected to the inside of the bottom plate (17), the outer shell (19) is slidably connected with a bolt (18) in the inside, the bolt (18) is sleeved with a spring (20) on the outside, and the bolt (18) is fixedly connected with a backing plate (21) on the outside.
4. A machine according to claim 3, wherein: The outside of the baffle (6) is fixedly connected with a length marker block (23), the top of the baffle (6) is provided with a sliding groove (15) and a plurality of insertion holes (13), the inside of the sliding groove (15) is provided with a limiting groove (14), the outside of the limiting sliding block (22) is slidably connected in the inside of the limiting groove (14), and the bottom of the sliding column (5) is slidably connected in the inside of the sliding groove (15).
5. A rapid-feeding dicing machine for foamed spacers according to claim 4, characterized in that: One end of the spring (20) is fixedly connected to one side of the backing plate (21), the other end of the spring (20) is fixedly connected to the inner wall of the outer shell (19), and the bolt (18) is inserted into one of the insertion holes (13).