Building block production line with modular structure

Abstract

The utility model discloses a building block production line with a modular structure, which comprises five groups of box bodies, rollers are arranged at four corners of the bottom of each box body, electromagnetic plates are arranged on two sides of the outer wall of each box body, and the five groups of box bodies are mutually connected through the electromagnetic plates. One side of the box body is connected with a conveying box body through the electromagnetic plate, the electromagnetic plate is connected with a button through an electric wire, a conveying mechanism is arranged on one side of the top of the box body, a fixing strip is arranged on one side of the conveying mechanism, a functional module is arranged above the fixing strip, a material box is arranged above the conveying mechanism, and the material box is connected with the electromagnetic plate. And through modularized and standardized interfaces and a quick assembly system, the production efficiency and flexibility are remarkably improved, and the transportation and installation cost is reduced. And the intelligent control system realizes automation and remote monitoring, so that the controllability is enhanced, and the production line can quickly respond to market requirements and adapt to different production environments.

Description

Technical Field

[0001] This utility model relates to the field of block production lines, and more specifically, to a block production line with a modular structure. Background Technology

[0002] With the continuous development of the construction industry, the demand for building materials is increasing, especially for lightweight, high-strength, and energy-saving new building materials. Autoclaved aerated concrete blocks have been widely used in the construction industry due to their excellent thermal insulation performance, good fire resistance, and low production cost.

[0003] A search revealed an existing patent (publication number: CN202439106U) that discloses a mobile modular river block production line. This line includes a raw material collection module, a raw material stacking module, a raw material drying module, a mixing module, a storage module, a mixed material conveying module, a block forming module, and a loading module, all connected sequentially. Each of these modules has a chassis, with wheels, a hydraulic support device, and hooks mounted on it. The wheels are detachable, and the hydraulic device is located beside the wheels. This invention integrates the raw material processing module and the forming production module, allowing for assembly in the field and completion of the entire production process for non-fired bricks made primarily from construction waste. The inventors discovered the following problems with the existing technology during the development of this invention:

[0004] Existing aerated concrete block production lines are typically large in size and have a fixed structure, making it difficult to adapt to changes in different production locations and environments. This results in high transportation costs and long installation and commissioning times, limiting the flexibility and efficiency of production. In addition, the fixed structure of the production line makes it impossible to adjust or expand it according to production needs, and the installation and dismantling process is complex, time-consuming, and labor-intensive.

[0005] Therefore, a modular block production line is proposed to address the above problems. Utility Model Content

[0006] In order to overcome the above-mentioned defects of the prior art, the present invention provides a block production line with a modular structure to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a block production line with a modular structure, including a box body, with rollers at the four corners of the bottom of the box body, and electromagnetic plates on both sides of the outer wall of the box body. The box body is provided in five sets, and the five sets of box bodies are interconnected through the electromagnetic plates. A conveying box body is connected to one side of the box body through the electromagnetic plates. A button is connected to the electromagnetic plates through wires. A conveying mechanism is provided on one side of the top of the box body. A fixing strip is provided on one side of the conveying mechanism. A functional module is provided above the fixing strip. A material box is provided above the conveying mechanism.

[0008] Preferably, the functional modules include a raw material processing module, a mixing module, a casting module, and a cutting module, and the bottom of each group of functional modules is connected to the fixing strip through a standardized interface.

[0009] Preferably, the raw material processing module includes a storage tank and a support frame. The outer wall of the storage tank is provided with a feed inlet and a discharge outlet, and the bottom of the storage tank is provided with a support frame.

[0010] Preferably, the stirring module includes a stirring chamber, a drive motor, and stirring blades, with the drive motor positioned above the stirring chamber and the stirring blades positioned below the drive motor.

[0011] Preferably, the pouring module includes a material cylinder and a pouring nozzle. The material cylinder is connected to the mixing module through a pipe, and a pouring nozzle is provided on one side of the material cylinder.

[0012] Preferably, the cutting module includes a guide rail, a slider, a support plate, and a cutting blade. The outer wall of the guide rail is provided with a slider, one side of the slider is provided with a support plate, and the cutting blade is provided below the support plate. The cutting blade is in a grid shape.

[0013] Preferably, a conveying mechanism is provided on the top of the conveying box, an electromagnetic plate is provided on one side of the outer wall of the conveying box, a rotating shaft is provided on the side of the conveying box away from the electromagnetic plate, a conveying plate is provided on one side of the rotating shaft, and a telescopic bracket is provided below the conveying plate.

[0014] Preferably, the conveying mechanism includes a conveying roller and a base, the top of the base is provided with a conveying roller, and the conveying roller is provided in several groups, with each group of conveying rollers evenly arranged along the horizontal direction of the base.

[0015] Preferably, the material box is rectangular and its inner cavity allows the cutting blade to fully enter. The outer wall of the material box is provided with hanging ears, and there are four sets of hanging ears, which are evenly arranged along the circumference of the outer wall of the material box. The inner wall of the material box is provided with an anti-stick coating.

[0016] The technical effects and advantages of this utility model are as follows:

[0017] 1. Compared with existing technologies, this modular block production line can be quickly adjusted and expanded according to production needs through modular design, thereby improving production efficiency. The modular structure and mobile platform design facilitate the overall or partial movement of the production line, reducing transportation costs. The rapid assembly system reduces the installation and disassembly time of the production line, improving the utilization efficiency of the equipment.

[0018] 2. Compared with existing technologies, this modular block production line achieves automated control and remote monitoring of the production line through an intelligent control system, enhancing the flexibility and controllability of production. Each functional module is installed on a movable platform with rollers at the bottom for easy movement, enabling the production line to adapt to changes in different production locations and environments. The use of rapid connection devices such as electromagnetic connections enables rapid assembly and disassembly between modules, reducing installation time and improving equipment utilization efficiency. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0020] Figure 2 This is a three-dimensional structural diagram of the cutting module and cutting blade of this utility model.

[0021] Figure 3 This is a three-dimensional structural diagram of the box and conveying mechanism of this utility model.

[0022] Figure 4 This is a three-dimensional structural diagram of the material box and anti-stick coating of this utility model.

[0023] The attached diagram is labeled as follows: 1. Box body; 2. Roller; 3. Electromagnetic plate; 4. Conveying box; 5. Button; 6. Conveying mechanism; 7. Fixing strip; 8. Functional module; 9. Material box; 10. Raw material processing module; 11. Mixing module; 12. Casting module; 13. Cutting module; 14. Storage tank; 15. Support frame; 16. Mixing chamber; 17. Drive motor; 18. Mixing blade; 19. Material cylinder; 20. Casting nozzle; 21. Guide rail; 22. Slider; 23. Support plate; 24. Cutting blade; 25. Rotating shaft; 26. Conveying plate; 27. Telescopic bracket; 28. Conveying roller; 29. ​​Base; 30. Hanging lug; 31. Anti-stick coating. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Example 1

[0026] As attached Figures 1 to 4 The block production line shown includes a modular structure, comprising a housing 1. The production line consists of multiple housings 1, each with rollers 2 installed at its four bottom corners for easy movement. Electromagnetic plates 3 are installed on both sides of the outer wall of each housing 1 for connection with other housings 1. The housing 1 is typically constructed of high-strength steel or lightweight alloy materials (such as aluminum alloy) to ensure load-bearing capacity while reducing weight for easy movement. The rollers 2, typically made of high-strength plastic, rubber, or metal, ensure high strength and durability. Sufficient load capacity and service life are provided. Electromagnetic plates 3 are installed on both sides of the outer wall of the enclosure 1. The electromagnetic plates 3 are made of high magnetic permeability materials such as silicon steel or ferrite to enhance magnetic force and reduce energy loss. The outer shell of the electromagnetic plates 3 is usually made of non-magnetic stainless steel or plastic to protect the internal magnetic core and windings, while avoiding interference with the magnetic field. The electromagnetic plates 3 are installed on both sides of the outer wall of the enclosure 1 and are connected to the button 5 through wires. When it is necessary to connect the enclosure 1, simply press the button 5, and the electromagnetic plates 3 will generate magnetic force to attract the enclosure 1 together, realizing quick assembly.

[0027] The housing 1 is configured with five sets, and the five sets of housing 1 are interconnected by electromagnetic plates 3. By dividing the production line into five modules, production can be carried out simultaneously in different locations, thereby improving the overall production efficiency. In addition, each module can operate independently, allowing the production line to be flexibly adjusted according to demand, further improving production efficiency. Since each housing 1 is equipped with rollers 2, the production line can be easily moved to different production locations. This means that the optimal production location can be selected based on factors such as the source of raw materials, labor costs, and market demand, thereby reducing transportation costs. One side of the housing 1 is connected to a conveyor housing 4 via electromagnetic plates 3. Since the conveyor housing 4 can be connected to other housings 1 or functional modules 8, the configuration of the production line can be flexibly adjusted according to production needs, thereby reducing transportation costs. Electromagnetic plates 3 are connected to buttons 5 via wires, and quick connection devices such as electromagnetic connections are used to realize the rapid assembly and disassembly of housings 1, reducing the installation and disassembly time of the production line and improving the utilization efficiency of the equipment.

[0028] A conveying mechanism 6 is provided on one side of the top of the housing 1. When the material box 9 is placed on the conveying roller 28, the driving device drives the conveying roller 28 to rotate, thereby conveying the material box 9 forward. The conveying speed of the material box 9 can be controlled by adjusting the speed of the driving device. A fixing strip 7 is provided on one side of the conveying mechanism 6. The fixing strip 7 is usually made of metal or high-strength plastic and has a certain length and cross-sectional dimensions. Its surface may have grooves or holes for fixing or installing other components. The setting of the fixing strip 7 enables the components on the production line to be firmly connected together, ensuring the stability and safety of the production line. A functional module 8 is provided above the fixing strip 7. The division of the functional module 8 allows the production line to be flexibly adjusted and expanded according to production needs, improving production efficiency. At the same time, the modular design facilitates the overall or partial movement of the production line, reducing transportation costs. A material box 9 is provided above the conveying mechanism 6. The material box 9 is used to receive and store the materials processed from the functional module 8. It can be connected to external equipment through the hanging ear 30, which enables the material box 9 to be moved and transported. The design of the anti-stick coating 31 prevents the materials from sticking inside the material box 9, ensuring the quality of the materials.

[0029] Example 2

[0030] Based on Example 1, the solution in Example 1 will be further described in detail below with reference to the specific working method, such as... Figures 1 to 4 As shown below, see details:

[0031] In a preferred embodiment, functional module 8 includes a raw material processing module 10, a mixing module 11, a casting module 12, and a cutting module 13. The bottom of each group of functional modules 8 is connected to the fixing strip 7 through a standardized interface. Furthermore, the raw material processing module 10 is responsible for the storage, measurement, and transportation of raw materials; the mixing module 11 mixes and stirs the raw materials to form a uniform slurry; the casting module 12 injects the mixed slurry into the mold for foaming and curing; and the cutting module 13 cuts the cured blocks to form the required size and shape.

[0032] In a preferred embodiment, the raw material processing module 10 includes a storage tank 14 and a support frame 15. The outer wall of the storage tank 14 is provided with an inlet and an outlet, and the bottom of the storage tank 14 is provided with the support frame 15. Furthermore, the design of the storage tank 14 makes the storage, metering and transportation of raw materials more convenient and efficient. At the same time, the design of the support frame 15 maintains the stability of the storage tank 14 and avoids leakage and waste of raw materials. The support frame 15 is usually made of metal or high-strength plastic, has a certain height and load-bearing capacity, and its top is connected to the bottom of the storage tank 14 to maintain the stability of the storage tank 14.

[0033] In a preferred embodiment, the stirring module 11 includes a stirring chamber 16, a drive motor 17, and stirring blades 18. The drive motor 17 is disposed above the stirring chamber 16, and the stirring blades 18 are disposed below the drive motor 17. Further, the stirring chamber 16 is a closed or partially closed container designed to contain and agitate raw materials to achieve uniform mixing. It is usually made of durable materials, such as stainless steel, to ensure corrosion resistance and service life. The drive motor 17 is the power source of the stirring module 11, and usually uses a high-efficiency electric motor. Its power and speed are selected according to the stirring requirements. The stirring blades 18 are mounted on the central shaft inside the stirring chamber 16. They are designed with a specific shape so that they can effectively agitate and mix raw materials when rotating. Common shapes include paddle type, anchor type, or spiral type.

[0034] In a preferred embodiment, the casting module 12 includes a material cylinder 19 and a casting nozzle 20. The material cylinder 19 is connected to the mixing module 11 via a pipe. The casting nozzle 20 is provided on one side of the material cylinder 19. Furthermore, the material cylinder 19 is usually made of stainless steel or other corrosion-resistant and high-pressure-resistant metal materials to ensure its durability and prevent contamination of raw materials. It is designed as a long cylindrical shape, and its capacity is determined according to production needs, which is sufficient to store a certain amount of mixed slurry. By controlling the pressure of the material cylinder or utilizing the height difference, the slurry is injected into the material box 9 through the casting nozzle 20, ensuring continuous and efficient slurry delivery from the mixing module 11 to the casting module 12. The casting nozzle 20 is precisely designed to control the flow rate and direction of the slurry, achieving precise casting. The casting nozzle 20 is usually made of wear-resistant and corrosion-resistant materials, such as hard alloy or special ceramic materials, to cope with possible wear.

[0035] In a preferred embodiment, the cutting module 13 includes a guide rail 21, a slider 22, a support plate 23, and a cutting blade 24. The slider 22 is mounted on the outer wall of the guide rail 21, and the support plate 23 is mounted on one side of the slider 22. The cutting blade 24 is positioned below the support plate 23 and is arranged in a grid pattern. Furthermore, the guide rail 21 is typically made of a material with high hardness and wear resistance, such as steel or an alloy, to ensure long-term stability. The guide rail 21 is fixedly mounted on the frame of the cutting module 13, with a precise position to adapt to the movement path throughout the cutting process. The slider 22 is made of a material with high hardness and wear resistance compatible with the guide rail 21. The support plate 23 is typically made of steel or aluminum alloy to reduce friction and wear between the two, ensuring smooth movement during the cutting process and avoiding vibration or deviation that could affect the cutting effect. The support plate 23 serves as an intermediary connecting the slider 22 and the cutting blade 24, ensuring effective force transmission and correct positioning of the cutting blade 24. The cutting blade 24 is made of high-hardness, high-wear-resistant material, such as tungsten steel or cemented carbide, to ensure that the blade can remain sharp for a long time. It is fixed on the support plate 23 and aligned with the movement direction of the slider 22 to ensure accurate and clean cutting.

[0036] In a preferred embodiment, a conveying mechanism 6 is provided on the top of the conveying box 4, an electromagnetic plate 3 is provided on one side of the outer wall of the conveying box 4, a rotating shaft 25 is provided on the side of the conveying box 4 away from the electromagnetic plate 3, a conveying plate 26 is provided on one side of the rotating shaft 25, and a telescopic bracket 27 is provided below the conveying plate 26. Furthermore, the rotating shaft 25 is usually made of alloy steel with both strength and toughness, and is precision machined to achieve the required mechanical properties and durability. By setting the rotating shaft 25, the conveying direction of the material can be easily changed or the angle can be adjusted, which improves the flexibility of the production line. The conveying plate 26 is designed as a flat plate structure, large enough to support the material to be conveyed, and compatible with the connection method of the rotating shaft 25. The telescopic bracket 27 is usually made of steel or aluminum to provide sufficient support and a certain degree of elasticity, and is equipped with a reliable locking device to ensure that it can be firmly held after being adjusted to the required position and will not be displaced by external force.

[0037] In a preferred embodiment, the conveying mechanism 6 includes a conveying roller 28 and a base 29. The conveying roller 28 is disposed on the top of the base 29. Several sets of conveying rollers 28 are provided, and each set of conveying rollers 28 is evenly arranged along the horizontal direction of the base 29. Furthermore, the conveying rollers 28 are usually made of metal (such as stainless steel or aluminum alloy) or high-strength plastic, and the surface may be covered with materials such as rubber or polyurethane to increase friction and reduce noise, ensuring that the material box 9 can move quickly and smoothly on the production line and improve production efficiency. The base 29 is usually made of sturdy materials such as steel structure or heavy plastic to ensure sufficient stability and load-bearing capacity. As a support structure, the base 29 ensures the stability and levelness of the conveying roller 28 system, thereby preventing the material box 9 from shifting or tipping over during the conveying process.

[0038] In a preferred embodiment, the material box 9 is rectangular, and its inner cavity allows the cutting blade 24 to fully enter. The outer wall of the material box 9 is provided with hanging ears 30, and four sets of hanging ears 30 are provided, which are evenly arranged along the circumference of the outer wall of the material box 9. The inner wall of the material box 9 is provided with an anti-stick coating 31. Furthermore, the hanging ears 30 are usually made of metal, plastic or cloth, and the material selection depends on the usage environment and the weight to be borne. Through the design of the hanging ears 30, the material box 9 can be easily connected or suspended with other mechanical equipment, which facilitates the movement and handling of materials. The anti-stick coating 31 is made of polytetrafluoroethylene (PTFE), silicone rubber or other materials with low surface energy. These materials have excellent anti-stick properties. The anti-stick coating 31 provides a low surface energy barrier, reducing the direct contact between the material and the inner wall of the material box 9, thereby preventing material adhesion.

[0039] The working process of this utility model is as follows: First, the five sets of boxes 1 are combined into a production line by electromagnetic plate 3. Then, raw materials are added through the feed port of storage tank 14 and stored in storage tank 14. Support frame 15 ensures the stability of storage tank 14. In mixing module 11, raw materials enter mixing chamber 16. Drive motor 17 provides power to drive mixing blade 18 to rotate, mixing the raw materials evenly to form slurry. The evenly mixed slurry is transported through pipeline to material cylinder 19 of casting module 12. Then, through casting nozzle 20, the slurry is injected into material box 9 for foaming and curing. The initial shape of the block is formed. The cutting blade 24 is driven by the slider 22 along the guide rail 21 to precisely cut the block according to the preset path, forming the final required product size and shape. The cut block is received by the conveyor plate 26. The rotating shaft 25 causes the conveyor plate 26 to rotate or move in order to transport the block to the next process or packaging area. Throughout the production process, the material box 9 is used to store raw materials, semi-finished products or finished products. The hanging ears 30 allow the material box 9 to be easily suspended and transported by mechanical devices. The above is the working principle of a block production line with a modular structure.

Claims

1. A block production line with a modular structure, comprising a cabinet (1), characterized in that: Rollers (2) are provided at the four corners of the bottom of the box (1). Electromagnetic plates (3) are provided on both sides of the outer wall of the box (1). The box (1) is provided in five sets, and the five sets of boxes (1) are connected to each other through the electromagnetic plates (3). A conveying box (4) is connected to one side of the box (1) through the electromagnetic plates (3). A button (5) is connected to the electromagnetic plates (3) through wires. A conveying mechanism (6) is provided on one side of the top of the box (1). A fixing strip (7) is provided on one side of the conveying mechanism (6). A functional module (8) is provided above the fixing strip (7). A material box (9) is provided above the conveying mechanism (6).

2. The modular block production line according to claim 1, characterized in that: The functional module (8) includes a raw material processing module (10), a mixing module (11), a casting module (12), and a cutting module (13). The bottom of each group of functional modules (8) is connected to the fixing strip (7) through a standardized interface.

3. A modular block production line according to claim 2, characterized in that: The raw material processing module (10) includes a storage tank (14) and a support frame (15). The outer wall of the storage tank (14) is provided with a feed inlet and a discharge outlet, and the bottom of the storage tank (14) is provided with a support frame (15).

4. A modular block production line according to claim 2, characterized in that: The stirring module (11) includes a stirring chamber (16), a drive motor (17), and a stirring blade (18). The drive motor (17) is located above the stirring chamber (16), and the stirring blade (18) is located below the drive motor (17).

5. A modular block production line according to claim 2, characterized in that: The casting module (12) includes a material cylinder (19) and a casting nozzle (20). The material cylinder (19) is connected to the mixing module (11) through a pipe, and a casting nozzle (20) is provided on one side of the material cylinder (19).

6. A modular block production line according to claim 2, characterized in that: The cutting module (13) includes a guide rail (21), a slider (22), a support plate (23), and a cutting blade (24). The outer wall of the guide rail (21) is provided with a slider (22), and a support plate (23) is provided on one side of the slider (22). The cutting blade (24) is provided below the support plate (23) and is in the shape of a grid.

7. A modular block production line according to claim 1, characterized in that: The top of the conveying box (4) is provided with a conveying mechanism (6), the outer wall of the conveying box (4) is provided with an electromagnetic plate (3), the side of the conveying box (4) away from the electromagnetic plate (3) is provided with a rotating shaft (25), the side of the rotating shaft (25) is provided with a conveying plate (26), and the bottom of the conveying plate (26) is provided with a telescopic bracket (27).

8. A modular block production line according to claim 1, characterized in that: The conveying mechanism (6) includes a conveying roller (28) and a base (29). The top of the base (29) is provided with a conveying roller (28). The conveying roller (28) is provided in several groups, and each group of the conveying roller (28) is evenly arranged along the horizontal direction of the base (29).

9. A modular block production line according to claim 6, characterized in that: The material box (9) is rectangular and its inner cavity allows the cutting blade (24) to fully enter. The outer wall of the material box (9) is provided with hanging ears (30), and there are four sets of hanging ears (30), which are evenly arranged along the circumference of the outer wall of the material box (9). The inner wall of the material box (9) is provided with an anti-stick coating (31).

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