Middle feeding polyurethane bottom plate material mold

Abstract

The utility model discloses a middle feeding polyurethane bottom plate material mold which comprises a material mold body, polyurethane bottom plates are arranged on the two sides of the material mold body, a feeding port is formed in the middle of each polyurethane bottom plate, and a feeding piece is arranged on the side, away from the material mold body, of each feeding port. A pressing piece is arranged on the periphery of the polyurethane bottom plate and used for connecting the polyurethane bottom plate to the material mold body. Compared with the traditional steel filter plate, the polyurethane bottom plate is adopted, so that the weight of a material mold is obviously optimized; according to the middle feeding polyurethane bottom plate material mold, an original steel bottom plate and a feeding branch pipe above the steel bottom plate are omitted, and the manufacturing cost is lower than that of other steel filter plates; meanwhile, the materials are guided and conveyed into the material die main body by adopting the mode of the feeding port of the feeding piece, the quantity of the materials on the two sides can be kept balanced as much as possible, and the drift diameter of the feeding port is large, so that the feeding speed is improved, the squeezing efficiency is greatly improved, and the problem of material blockage is also not easy to cause.

Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of middle feeding polyurethane bottom plate material mould. BACKGROUND

[0002] Previously, coal slime is dried by the way of entering rotary cutting machine from conveyor and then being sent into coal slime dryer, using the crushing device of scraping plate and roller, repeatedly tearing, scraping, scattering, crushing, under the action of induced draft fan, fully contact with high-temperature hot airflow under negative pressure to remove moisture and dry, to achieve the purpose of large amount of coal slime recovery;There is also a way of direct exposure to sun, not only consumes a lot of resources and manpower, but also causes very serious pollution to the environment.

[0003] Therefore, the coal industry gradually began to use filter press to solve this problem, and after the squeezing of ordinary filter press, coal slime still cannot meet the standard of normal use, so the subsequent ultra-high pressure filter press is developed. Ultra-high pressure filter press can directly separate solid and liquid from coal slime because its maximum squeezing pressure can reach 10 megapascals, which converts coal slime into directly usable power coal, significantly reduces the comprehensive investment cost of equipment, and greatly improves and improves the economic benefit and energy saving and environmental protection index of mining area.

[0004] Because the ultra-high pressure filter press has strong squeezing pressure, ordinary high-molecular filter plate cannot withstand it, so the subsequent steel filter plate is developed. Steel filter plate can be applied to ultra-high pressure filter press because of its high hardness and durability.

[0005] At present, steel filter plate mounted on ultra-high pressure filter press has been applied in most coal mines in China, but because it is initially involved in this new field, some problems have been found in practice, such as the weight of traditional steel filter plate is large, which requires very harsh requirements for site foundation, needs additional reinforcement measures, increases cost and construction difficulty; feeding and internal structure need to be optimized, which affects the efficiency of the whole squeezing process and the quality of coal slime, so a kind of middle feeding polyurethane bottom plate material mould is proposed. UTILITY MODEL CONTENTS

[0006] The utility model aims to provide a kind of middle feeding polyurethane bottom plate material mould to solve the problems of traditional steel filter plate in the above background technology, such as large weight, very harsh requirements for site foundation, additional reinforcement measures, increased cost and construction difficulty; feeding and internal structure need to be optimized, which affects the efficiency of the whole squeezing process and the quality of coal slime.

[0007] To solve the above technical problems, the present invention provides the following technical solution: a polyurethane base plate mold with central feeding, comprising a mold body, polyurethane base plates on both sides of the mold body, a feeding port in the middle of the polyurethane base plates, and a feeding component on the side of the feeding port away from the mold body.

[0008] A clamping element is provided on the outer periphery of the polyurethane base plate.

[0009] The clamping component is used to connect the polyurethane base plate to the mold body.

[0010] Preferably, the mold body includes an upper frame plate, a lower frame plate, a left frame plate, and a right frame plate. The upper frame plate, lower frame plate, left frame plate, and right frame plate are connected by corner plates. Handle seats are connected to both sides of the upper frame plate.

[0011] The enclosed area between the upper frame plate, lower frame plate, left frame plate, right frame plate and corner plate is the installation area of ​​the polyurethane base plate, and the installation area and the polyurethane base plate cooperate with each other.

[0012] Preferably, a support plate for fixing the polyurethane base plate is provided inside the placement area, and the support plate is in the shape of an "I" shape. A channel that matches the feed inlet is opened in the middle of the support plate, and mounting holes for bolt fixing are provided on the outer periphery of the channel.

[0013] Preferably, water channels are provided at the bottom frame plate, left frame plate and right frame plate, and perforated cover plates are provided inside the water channels;

[0014] Water inlet holes are provided at both ends of the waterway.

[0015] Preferably, the feeding component includes a feeding ring plate, the bottom of the feeding ring plate is threaded, the front end of the feeding ring plate is provided with three sets of countersunk connecting holes for bolt connection, and the rear end of the feeding ring plate is provided with a connecting through hole.

[0016] Preferably, the two sets of feeders are connected by bolts passing through a polyurethane base plate.

[0017] Preferably, the mold body is provided with a connecting plate for connecting the clamping parts in the placement area, and the connecting plate has multiple sets of through holes for bolt connection, and each set of through holes consists of two holes.

[0018] Preferably, the clamping component includes an upper clamping plate, a lower clamping plate, a left clamping plate, a right clamping plate, and an arc-shaped clamping plate. The upper clamping plate, the lower clamping plate, the left clamping plate, and the right clamping plate are connected by the arc-shaped clamping plate so that the clamping component and the connecting plate can cooperate.

[0019] Preferably, the upper pressure plate, the lower pressure plate, the left pressure plate, the right pressure plate and the arc-shaped pressure plate are provided with a plurality of groups of countersunk holes, so that the polyurethane bottom plate is fixed to the mold body side through the countersunk holes by bolts.

[0020] Compared with the prior art, the utility model has the advantages that:

[0021] Compared with the traditional steel filter plate, the polyurethane bottom plate mold has obvious optimization in weight; the polyurethane bottom plate mold cancels the original steel bottom plate and the upper feeding branch pipe, and the manufacturing cost is lower than that of other steel filter plates; meanwhile, the material is guided into the mold body through the feeding port of the feeding piece, so that the amount of materials on both sides is kept balanced as much as possible, the diameter of the feeding port is relatively large, the feeding rate is improved, the pressing efficiency is greatly improved, and the problem of material blockage is not easy to occur.

[0022] The polyurethane bottom plate mold discards the riveting and welding connection mode of the traditional steel filter plate and instead uses a bolt fixing connection mode, avoiding the welding quality problem caused by human factors and the deformation problem caused by high temperature welding.

[0023] During the pressing process, the polyurethane bottom plate mold has good elastic ability, the surface of the polyurethane bottom plate mold is smooth, so there is no need to worry about the unloading problem, and the polyurethane bottom plate mold has toughness and can still restore to the original state after elastic deformation, and the design of the boss is abandoned, so the problem of deformation and falling off of the boss is eliminated, the deformation and depression of the filter plate lower frame caused by the deformation and falling off of the boss are eliminated, and the service life of the filter cloth, the polyester net and the rubber are greatly increased.

[0024] The mold body is riveted and welded by the upper frame plate, the lower frame plate, the left frame plate, the right frame plate, the corner plate, the handle seat and the support plate, and the rest is riveted and welded by the bolt staggered fixing mode, so that the deformation caused by welding is greatly reduced. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 It is an explosion schematic view of the structure of the utility model embodiment;

[0026] Figure 2 It is an overall structure schematic view of the utility model embodiment

[0027] Figure 3 It is a feeding piece side surface structure schematic view of the utility model embodiment;

[0028] Figure 4 It is a feeding piece front surface structure schematic view of the utility model embodiment;

[0029] Figure 5The utility model discloses an embodiment of feeding piece back surface structure schematic diagram.

[0030] Figure 6 The utility model discloses an embodiment of die structure schematic diagram.

[0031] In the drawing: 1, material mould main body, 101, upper frame board, 102, lower frame board, 103, left frame board, 104, right frame board, 105, corner board, 106, handle seat, 107, support plate, 108, passageway, 109, mounting hole, 110, water channel, 1101, water inlet hole, 111, punching cover plate, 112, link board, 113, through -hole, 2, polyurethane bottom plate, 201, feed inlet, 3, feeding piece, 301, feed ring board, 302, countersunk hole, 303, connecting through -hole, 4, compression part, 401, upper compression edge board, 402, lower compression edge board, 403, left compression edge board, 404, right compression edge board, 405, arc compression edge board, 406, countersunk hole. DETAILED DESCRIPTION

[0032] In order to conveniently solve the problems, such as the heavy weight of the traditional steel filter plate, the very harsh requirement for site foundation, the need of additional reinforcement measures, the increase of cost and construction difficulty, the optimization of feeding and internal structure and the influence on the efficiency of the whole squeezing process and the coal slime quality, the utility model provides a middle feeding polyurethane bottom plate material mould. The technical scheme in the embodiments of the utility model will be apparently and completely described in connection with the drawings in the embodiments of the utility model. Apparently, the described embodiments are only a part of the embodiments of the utility model and not all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by the person skilled in the art without creative work belong to the range protected by the utility model.

[0033] Please refer to Figures 1-5 The utility model provides a middle feeding polyurethane bottom plate material mould, including material mould main body 1, the both sides of material mould main body 1 are provided with polyurethane bottom plate 2, the middle part of polyurethane bottom plate 2 is seted up with feed inlet 201, is provided with feeding piece 3 on the side of feed inlet 201 away from material mould main body 1,

[0034] The outer periphery of polyurethane bottom plate 2 is provided with compression part 4,

[0035] Compression part 4 is used for connecting polyurethane bottom plate 2 to material mould main body 1.

[0036] The mold body 1 includes an upper frame plate 101, a lower frame plate 102, a left frame plate 103, and a right frame plate 104. The upper frame plate 101, lower frame plate 102, left frame plate 103, and right frame plate 104 are connected by corner plates 105. Handle seats 106 are connected to both sides of the upper frame plate 101.

[0037] The enclosed area between the upper frame plate 101, lower frame plate 102, left frame plate 103, right frame plate 104 and corner plate 105 is the placement area of ​​the polyurethane base plate 2, and the placement area and the polyurethane base plate 2 cooperate with each other.

[0038] A support plate 107 for fixing the polyurethane base plate 2 is provided inside the placement area. The support plate is in the shape of an "I" and has a channel 108 in the middle that mates with the feed inlet 201. The outer periphery of the channel 108 has mounting holes 109 for bolt fixing. The support plate 107 can better increase the compressive strength of the polyurethane base plate 2.

[0039] Water channels 110 are provided at the lower frame plate 102, left frame plate 103, and right frame plate 104, and perforated cover plates 111 are provided inside the water channels 110; the perforated cover plates 111 can prevent the water channels 110 from being blocked.

[0040] The waterway 110 has water inlet holes 1101 at both ends.

[0041] The feed component 3 includes a feed ring plate 301. The bottom of the feed ring plate 301 is threaded, and the front end of the feed ring plate 301 has three sets of countersunk connecting holes 302 for bolt connection. A connecting through hole 303 is located at the rear end of the feed ring plate 301. The threads allow for a threaded connection between the filter cloth cover and the feed component, thus fixing and supporting the filter cloth. The connecting through hole 303 allows the two feed components 3 to be staggered, facilitating bolt fixing without interference due to bolt length. The feed component 3 has three countersunk holes at its upper end to prevent the bolt heads from protruding and scratching the filter cloth during pressing, causing damage. Grooves are also evenly spaced around the perimeter to prevent material accumulation at the feed inlet.

[0042] The two sets of feed components 3 are connected by bolts passing through the polyurethane base plate 2.

[0043] The mold body 1 is provided with a connecting plate 112 for connecting the clamping component 4 in the placement area, and the connecting plate 112 has multiple sets of through holes 113 for bolt connection, and each set of through holes 113 consists of two holes.

[0044] The pressing part 4 comprises an upper pressing plate 401, a lower pressing plate 402, a left pressing plate 403, a right pressing plate 404 and an arc-shaped pressing plate 405, the upper pressing plate 401, the lower pressing plate 402, the left pressing plate 403 and the right pressing plate 404 are connected through the arc-shaped pressing plate 405, so that the pressing part 4 is matched with the connecting plate 112.

[0045] A plurality of groups of counterbores 406 are formed in the upper pressing plate 401, the lower pressing plate 402, the left pressing plate 403, the right pressing plate 404 and the arc-shaped pressing plate 405, so that the polyurethane bottom plate 2 is fixed to the side of the material mold body 1 through the counterbores 406.

[0046] The working principle of the polyurethane bottom plate material mold with middle feeding provided by the utility model is as follows:

[0047] When the mold is closed, the sealing surfaces of the water mold and the material mold are tightly attached (there are filter cloth, polyester net and rubber between the two), the material needs to be injected from the feeding port 201 on both sides of the polyurethane floor of the material mold body 1, and water is injected from the water hole at the lower corner of the water mold.

[0048] During the pressing process, water and material are respectively on both sides of the filter cloth, the polyester net and the rubber, and the material is extruded by the continuous injection of water, so as to play a pressing role. Water and material should fill the entire cavity as much as possible to achieve the best pressing effect.

[0049] The water pressed out of the coal slime is discharged from the water inlet hole 1101 on both sides of the water channel 110 of the material mold body 1, and is discharged from the material mold body 1 through the liquid discharge hole at the corner plate 105 at the lower left corner.

[0050] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A mid-feed polyurethane floorboard mat characterized by: The mold body (1) includes a polyurethane base plate (2) on both sides of the mold body (1), and a feed inlet (201) is provided in the middle of the polyurethane base plate (2). A feed component (3) is provided on the side of the feed inlet (201) away from the mold body (1). A clamping element (4) is provided on the outer periphery of the polyurethane base plate (2). The clamping member (4) is used to connect the polyurethane base plate (2) to the mold body (1).

2. A center fed polyurethane gasket mold as defined in claim 1 wherein: The mold body (1) includes an upper frame plate (101), a lower frame plate (102), a left frame plate (103), and a right frame plate (104). The upper frame plate (101), lower frame plate (102), left frame plate (103), and right frame plate (104) are connected by corner plates (105). Handle seats (106) are connected to both sides of the upper frame plate (101). The enclosed area between the upper frame plate (101), lower frame plate (102), left frame plate (103), right frame plate (104) and corner plate (105) is the placement area of ​​the polyurethane base plate (2), and the placement area and the polyurethane base plate (2) cooperate with each other.

3. A center fed polyurethane gasket mold as defined in claim 2 wherein: A support plate (107) for fixing a polyurethane base plate (2) is provided inside the placement area. The support plate (107) is in the shape of an "I". A channel (108) that cooperates with the feed inlet (201) is provided in the middle of the support plate (107). An installation hole (109) for bolt fixing is provided on the outer periphery of the channel (108).

4. A center fed polyurethane gasket mold in accordance with claim 2 wherein: Water channels (110) are provided at the lower frame plate (102), left frame plate (103), and right frame plate (104), and perforated cover plates (111) are provided inside the water channels (110). Water inlet holes (1101) are provided at both ends of the waterway (110).

5. A center fed polyurethane gasket mold in accordance with claim 1 wherein: The feeding component (3) includes a feeding ring plate (301), the bottom of which is threaded, the front end of which is provided with three sets of countersunk connecting holes (302) for bolt connection, and the rear end of which is provided with a connecting through hole (303).

6. A center fed polyurethane gasket mold in accordance with claim 1 wherein: The two sets of feeders (3) are connected by bolts passing through the polyurethane base plate (2).

7. A center fed polyurethane gasket mold in accordance with claim 2 wherein: The mold body (1) is provided with a connecting plate (112) for connecting the clamping part (4) in the placement area, and the connecting plate (112) has multiple sets of through holes (113) for bolt connection, and each set of through holes (113) consists of two holes.

8. A center fed polyurethane gasket mold in accordance with claim 7 wherein: The clamping component (4) includes an upper clamping plate (401), a lower clamping plate (402), a left clamping plate (403), a right clamping plate (404), and an arc-shaped clamping plate (405). The upper clamping plate (401), the lower clamping plate (402), the left clamping plate (403), and the right clamping plate (404) are connected by the arc-shaped clamping plate (405) so that the clamping component (4) can cooperate with the connecting plate (112).

9. A center fed polyurethane gasket mold in accordance with claim 8 wherein: The upper blank holder (401), the lower blank holder (402), the left blank holder (403), the right blank holder (404) and the arc-shaped blank holder (405) are all provided with a plurality of groups of countersunk holes (406), so that the polyurethane bottom plate (2) is fixed to the side of the mold main body (1) through the bolts passing through the countersunk holes (406).

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