Splash-proof gangue separation chute
By using a split chute structure and a movable cover plate, the problems of complex screen plate replacement and splashing in gangue screening machines are solved, enabling simplified disassembly and cleaning of gangue transportation and improving the maintenance efficiency of coal preparation plants.
Patent Information
- Application Number
- CN202423167498.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-20
AI Technical Summary
In coal preparation plants, the replacement and maintenance of screen plates for gangue screening machines are complicated, the gangue chutes arranged across layers affect maintenance, and gangue materials are prone to splashing, creating a harsh production environment.
The design features a separate chute feed section and a chute discharge section. The feed section can be detached and installed on a higher floor, while the discharge section is fixed on a lower floor. Movable corner covers are installed to prevent splashing, and the chute can be disassembled and assembled using simple lifting equipment.
It simplifies the disassembly and assembly of the gangue screening machine, reduces the difficulty of operation and labor intensity, ensures workshop cleanliness and visual observation of the screen plate, and improves maintenance efficiency.
Smart Images

Figure CN223575282U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of material conveying, in particular to a splash-proof separating gangue chute. BACKGROUND
[0002] The chute is widely used for material transfer between various devices in a coal preparation plant. The material on the screen of a gangue screening machine is collected by the chute and then fed into subsequent gangue conveying equipment.
[0003] In a coal preparation plant, the gangue screening machine is generally arranged on a different floor from the gangue conveying equipment due to its large size. The gangue chute is arranged between the two floors. When the screen plate of the gangue screening machine needs to be replaced, the gangue chute needs to be disassembled and assembled as a whole. The cross-layer arrangement of the gangue chute obviously affects the maintenance operation of the screen plate replacement.
[0004] Meanwhile, the gangue has a relatively large specific gravity, and the material on the screen is prone to splashing at the top during the conveying process, causing a poor production environment in the workshop. Due to the high height of the chute, it is not easy for workers to maintain and replace the screen plate. CONTENT OF THE INVENTION
[0005] The purpose of the present application is to provide a splash-proof separating gangue chute, which can simplify the disassembly and assembly of the chute during maintenance of the gangue screening machine, reduce the operation load, and facilitate observation of the working state of the screen plate of the gangue screening machine through the gangue chute, thereby facilitating timely maintenance.
[0006] To achieve the above-mentioned purpose, the present application provides a splash-proof separating gangue chute, comprising: a chute feeding section and a chute discharging section arranged separately, the chute feeding section is arranged on a high floor together with a gangue screening machine, the chute discharging section is arranged on the roof of a low floor, the chute feeding section penetrates through the floor and is connected with the chute discharging section;
[0007] The chute feeding section is detachably installed on the ground of the high floor, and a movable corner cover plate is arranged on the chute feeding section.
[0008] In an optional embodiment, the chute discharging section is fixedly installed on the top of the low floor, the outer contour of the bottom of the chute feeding section is smaller than that of the top of the chute discharging section, and the chute feeding section is inserted into the chute discharging section.
[0009] In an optional embodiment, an installation plate is pre-buried on the ground of the high floor, high-strength bolts are connected to the installation plate, lifting lugs are arranged on the outer side wall of the chute feeding section in the length direction, the lifting lugs are arranged on the ground of the high floor and penetrate through the high-strength bolts and are fixed and pre-tightened by high-strength nuts.
[0010] In an optional embodiment, a support column is installed on the ground of the high floor, and a butt cap is welded on the outer side wall of the chute feeding section in the width direction, which covers the top end of the support column.
[0011] In an optional embodiment, the corner cover plate is reversibly connected to the top of the chute feeding section through a hinge, which is arranged on the outer side wall of the chute feeding section in the length direction.
[0012] In an optional embodiment, a cover plate hook is installed on the top of the chute feeding section in the width direction, and a hooking pin is arranged on the outer side wall of the corner cover plate, which can be hooked with the cover plate hook to fix the reversibly buckled corner cover plate on the top notch of the chute feeding section.
[0013] In an optional embodiment, the corner cover plate comprises a horizontal plate arranged vertically and a vertical plate, and a side plate is connected to each side of the corner cover plate, and the position of the horizontal plate is flush with the top of the outlet of the gangue screening machine.
[0014] In an optional embodiment, the hooking pin is connected to the outer side wall of the side plate and arranged on each side of the corner cover plate in the length direction.
[0015] In an optional embodiment, a chute observation door is arranged below the hinge, and an observation port is arranged on the side wall of the chute feeding section to observe the condition of the screen plate in the gangue screening machine, and the chute observation door is connected to the observation port in a flat manner.
[0016] In an optional embodiment, a movable maintenance platform is further included, which is arranged directly below the chute observation door.
[0017] The chute feeding section and the chute discharging section arranged in a split manner can facilitate the disassembly of the chute feeding section on the high floor, and can separate the gangue chute and the gangue screening machine on the same high floor, which facilitates the overhaul and replacement of the screen plate of the gangue screening machine under the premise of reducing the disassembly workload.
[0018] The chute discharging section is arranged on the roof of the low floor, and the chute feeding section penetrates the floor and is connected with the chute discharging section, which can avoid the disassembly of the whole gangue chute.
[0019] The chute feeding section is detachably installed on the ground of the high floor, and only simple hoisting equipment such as hand-operated hoist is needed to separate the chute feeding section and the gangue screening machine during the maintenance period of the coal preparation plant, which reduces the operation difficulty.
[0020] The movable corner cover plate is arranged on the chute feeding section, which can avoid the splashing of the materials in the gangue screening machine when entering the gangue chute, ensures the cleanliness of the ground and reduces the labor intensity of workers.
[0021] Other features and advantages of the present application will be described in detail in the following detailed description section. BRIEF DESCRIPTION OF DRAWINGS
[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings needed in the embodiments will be briefly introduced as follows. It should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can also be obtained without creative labor on the basis of these drawings.
[0023] Figure 1 It is a front view structural schematic diagram of the splash-proof separated gangue chute in the present application;
[0024] Figure 2 It is a side view structural schematic diagram of the splash-proof separated gangue chute in the present application;
[0025] Figure 3 It is a schematic diagram of the cooperation relationship between the gangue screening machine and the chute feeding section in the present application.
[0026] FIG.
[0027] 1-chute feeding section; 11-lifting lug; 12-butting cap; 13-cover plate hook; 14-chute observation door;
[0028] 2-chute discharging section;
[0029] 3-gangue screening machine;
[0030] 4-floor;
[0031] 5-corner cover plate; 51-hinge; 52-hanging pin; 53-horizontal plate; 54-vertical plate; 55-side plate;
[0032] 6-mounting plate;
[0033] 7-high-strength bolt;
[0034] 8-high-strength nut;
[0035] 9-supporting column;
[0036] 10-maintenance rack. DETAILED DESCRIPTION
[0037] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are some embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the drawings can be arranged and designed in various different configurations.
[0038] In the description of the present application, it should be noted that the positions or location relationships indicated by the terms "inner", "outer" and the like are based on the positions or location relationships shown in the drawings, or the positions or location relationships commonly placed when the products of the present application are used, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the indicated devices or elements must have a particular position, be constructed and operated in a particular position, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second" and the like are only used for differentiation in description, and cannot be understood as indicating or implying relative importance.
[0039] In the description of the present application, it should be noted that, unless otherwise explicitly specified and limited, the terms "arrangement", "connection" should be understood broadly, for example, can be fixedly connected, can also be detachably connected, or integrally connected, can be directly connected, or indirectly connected through an intermediate medium, or can be connected inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0040] The anti-splashing separation gangue chute in the present application is mainly applied in the transfer and conveying process of the screened gangue in the coal preparation plant. Specifically, by changing the structure of the gangue chute, the replacement and maintenance of the screen plate inside the gangue screening mechanism are optimized, and the top splashing of the gangue in the conveying process from the screening mechanism to the gangue chute is reduced, the cleanliness of the workshop floor is ensured, and the labor intensity of workers is reduced.
[0041] Referring to Figure 1 , and in combination with Figures 2-3 , the anti-splashing separation gangue chute in the present application, the main structure includes a gangue chute, wherein the gangue chute further includes a chute feeding section 1 and a chute discharging section 2 arranged in a split manner, the chute feeding section 1 and the gangue screening mechanism 3 are arranged on the same high floor, and the chute discharging section 2 is arranged on the roof of the low floor.
[0042] By splitting the gangue chute into the chute feeding section 1 and the chute discharging section 2, the chute feeding section 1 can be individually disassembled on the high floor, and the disassembly operation amount during the replacement and maintenance of the screen plate of the gangue screening mechanism 3 is reduced.
[0043] Meanwhile, based on the connection and installation of the chute feeding section 1 after penetrating through the floor 4 and the chute discharging section 2, the reliable transfer and conveying of the gangue material in the gangue chute can be ensured.
[0044] The chute discharge section 2 is fixedly installed on the top of the low floor and is arranged above the gangue downstream conveying equipment, for example, above the scraper material lifting machine or the conveying belt, to ensure effective conveying of the gangue material.
[0045] The chute feeding section 1 is detachably installed on the ground of the high floor, which facilitates separate disassembly of the chute feeding section 1 on the high floor and ensures the operation space.
[0046] After the gangue material is treated by the gangue screening machine 3, the gangue material is transferred into the gangue downstream conveying equipment through the gangue chute. In the process of receiving the material on the high floor, in order to prevent the gangue blocks on the screen from splashing outward, the movable corner cover plate 5 is arranged on the chute feeding section 1 to form a shielding structure on the chute feeding section 1, which can block the splashed gangue blocks and make them change direction to fall, thereby avoiding scattering on the outside of the chute feeding section 1 and ensuring the cleanliness of the workshop floor and reducing the workload of maintenance and cleaning.
[0047] In one specific embodiment, the chute discharge section 2 is fixedly installed on the top of the low floor, and only the chute feeding section 1 needs to be disassembled on the high floor when the gangue chute is disassembled.
[0048] In order to reduce the sealed conveying of the gangue material between the two sections, from the perspective of structural composition, the outer contour of the bottom of the chute feeding section 1 is smaller than that of the top of the chute discharge section 2, which can enable the bottom of the chute feeding section 1 to be inserted into the space of the chute discharge section 2.
[0049] From the perspective of detachable and fixed installation of the chute feeding section 1 on the high floor, the installation plate 6 is pre-buried on the ground of the high floor, the high-strength bolt 7 is connected to the installation plate 6, the lifting lug 11 is arranged on the outer side wall of the chute feeding section 1 in the length direction, and the lifting lug 11 is arranged on the ground of the high floor and passes through the high-strength bolt 7 and is fixed and pre-tightened by the high-strength nut 8.
[0050] Specifically, the lifting lug 11 is welded on the outer side wall of the chute feeding section 1 in the length direction, and the lifting lug 11 can be positioned opposite to the installation plate 6 pre-buried on the ground during installation. The high-strength bolt 7 can pass through the through hole on the lifting lug 11 and make the lifting lug 11 fit with the installation plate 6, and then the high-strength nut 8 can be connected to the high-strength bolt 7 to fix the chute feeding section 1 in the length direction.
[0051] Through the above setting form, the chute feeding section 1 can be reliably fixed on the ground, and when disassembled, only simple hand hoist lifting equipment is needed to disassemble and lift the chute feeding section 1, while ensuring the stable and reliable degree of installation of the chute feeding section 1 on the ground of the high floor.
[0052] Further, in order to ensure the fixed installation of the chute feeding section 1 in the width direction, a support column 9 is installed on the ground of the high floor, and a butt cap 12 is welded on the outer side wall of the chute feeding section 1 in the width direction, which is buckled on the top end of the support column 9.
[0053] The butt cap 12 is a welded steel plate groove structure, which can provide lateral support for the chute feeding section 1 by buckling the butt cap 12 on the top end of the support column 9, and in combination with the pre-tightening of the lifting lug 11 and the mounting plate 6, it ensures that the chute feeding section 1 is effectively and stably supported and fixed on the high floor.
[0054] It should be further pointed out that the side wall of the chute feeding section 1 is also provided with a lifting lug (not shown in the figure) for lifting equipment to lift, which can facilitate lifting and disassembly operation.
[0055] In another specific embodiment, from the perspective of preventing coal rejects from splashing, the corner cover plate 5 is reversibly connected to the top of the chute feeding section 1 through the hinge 51, and the risk of coal rejects splashing is avoided at the junction between the coal rejects screening machine 3 and the top of the chute feeding section 1.
[0056] Through the reversible connection form, the corner cover plate 5 can be turned open when the machine is stopped, forming a maintenance space for the coal rejects chute, so that necessary dredging can be carried out.
[0057] The hinge 51 is provided on the outer side wall of the chute feeding section 1 in the length direction, specifically including two spaced apart hinges, which can meet the support of the corner cover plate 5 in the turned state and the buckled state.
[0058] In addition to being reversible, the fixing of the corner cover plate 5 also needs to be considered. Specifically, a cover plate hook 13 is installed on the top of the chute feeding section 1 in the width direction, which is rotatably installed on the side wall of the chute feeding section 1 in the width direction and located near the top of the chute feeding section 1.
[0059] The outer side wall of the corner cover plate 5 is provided with a hooking pin 52, and the cover plate hook 13 can be hooked and connected with the hooking pin 52 when it is turned clockwise, for fixing the turned and buckled corner cover plate 5 on the top notch of the chute feeding section 1.
[0060] Meanwhile, in the hooking and fitting state, the cover plate hook 13 can be rotated counterclockwise to be separated from the hooking pin 52, and then the corner cover plate 5 can be turned outward to be separated from the sealing of the top notch of the chute feeding section 1, thereby providing the maintenance space for the chute feeding section 1 and the whole gangue chute.
[0061] From the structure of the corner cover plate 5, the corner cover plate 5 comprises a horizontal plate 53 arranged vertically and bent to turn, and a vertical plate 54, and side plates 55 are connected to both sides of the corner cover plate 5, so as to form the closed structure of the corner cover plate 5 to the top of the chute feeding section 1.
[0062] In order to avoid the discharge of the gangue screening machine 3 from the top, the horizontal plate 53 is flush with the top of the outlet of the gangue screening machine 3, and can completely wrap the top discharge part of the gangue screening machine 3, so as to ensure the closed and intact shielding effect.
[0063] The hooking pin 52 is connected to the outer side wall of the side plate 55 and is arranged on both sides in the length direction of the corner cover plate 5, and the cover plate hook 13 is also arranged on the outer side wall of both sides in the length direction of the chute feeding section 1, so as to form the two-side fixed clamping of the cover plate hook 13 and the hooking pin 52, and then ensure the stable and reliable fixed cover.
[0064] In one preferred embodiment, in order to observe the screen plate of the gangue screening machine and the inside of the gangue chute during operation or in the shutdown state, a chute observation door 14 is arranged below the hinge 51, an observation opening for observing the screen plate condition in the gangue screening machine 3 is arranged on the side wall of the chute feeding section 1, and the chute observation door 14 is connected to the observation opening in a flat opening mode.
[0065] It should be pointed out that the chute feeding section 1 in the utility model can be open on the side, and the structure of the discharge part of the gangue screening machine is closed on the other side of the chute observation door 14, so that the screen plate condition of the gangue screening machine and the inside condition of the gangue chute can be observed through the observation opening at the same time, and the disassembly and maintenance amount of the chute feeding section 1 can also be reduced through the setting mode.
[0066] Further, the maintenance rack 10 can be moved, and the maintenance rack 10 is arranged directly below the chute observation door 14, so that the operation platform for maintenance can be provided through the setting of the maintenance rack 10, and the maintenance operation is facilitated.
[0067] Through the setting of the corner cover plate 5, the top of the chute feeding section 1 can be opened in the working condition with small maintenance amount, and small-range maintenance can be carried out.
[0068] It should be noted that the features of the embodiments in the present application can be combined with each other in the case of no conflict.
[0069] The above only describes the preferred embodiments of the present application and is not intended to limit the present application. The present application can have various modifications and changes for those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A splash-proof gangue separating chute, characterized in that, include: The chute feed section and the chute discharge section are set up separately. The chute feed section and the gangue screening machine are arranged on the upper floor, and the chute discharge section is arranged on the roof of the lower floor. The chute feed section passes through the floor slab and is connected to the chute discharge section. The chute feeding section is detachably installed on the ground of the high-level floor, and a movable corner cover is provided on the chute feeding section; The discharge section of the chute is fixedly installed on the top of the lower floor. The outer contour of the bottom of the feed section of the chute is smaller than the outer contour of the top of the discharge section of the chute, and the feed section of the chute is inserted into the discharge section of the chute. The corner cover is rotatably connected to the top of the chute feed section via a hinge, which is located on the outer side wall of the chute feed section along its length.
2. The splash-proof gangue separating chute according to claim 1, characterized in that, An installation plate is pre-embedded in the ground of the high-level floor, and high-strength bolts are connected to the installation plate. Lifting lugs are provided on the outer side wall of the feed section of the chute along its length. The lifting lugs are located on the ground of the high-level floor and pass through the high-strength bolts and are fixed and pre-tightened by high-strength nuts.
3. The splash-proof gangue separating chute according to claim 1, characterized in that, Support columns are installed on the ground at higher floors, and docking caps are welded to the outer wall of the feed section of the chute in the width direction. The docking caps cover the top of the support columns.
4. The splash-proof separating gangue chute according to claim 1, characterized in that, A cover plate hook is installed at the top of the feed section of the chute in the width direction. A hook pin is provided on the outer side wall of the corner cover plate. The cover plate hook can be hooked and cooperated with the hook pin to fix the corner cover plate with flip-top cover on the top slot of the feed section of the chute.
5. The splash-proof gangue separating chute according to claim 4, characterized in that, The corner cover plate includes a horizontal plate and a vertical plate arranged vertically for bending and turning. Side plates are connected to both sides of the corner cover plate. The horizontal plate is located at the same level as the top of the outlet of the gangue screening machine.
6. The splash-proof gangue separating chute according to claim 5, characterized in that, The hook pins are connected to the outer wall of the side plate and are respectively located on both sides of the corner cover plate along its length.
7. The splash-proof gangue separating chute according to claim 6, characterized in that, A chute observation door is provided below the hinge, and an observation port is provided on the side wall of the chute feed section to observe the condition of the screen plate inside the gangue screening machine. The chute observation door can be opened and connected to the observation port.
8. The splash-proof separating gangue chute according to claim 7, characterized in that, It also includes a movable maintenance platform, which is located directly below the chute observation door.