Anti-deviation carrier roller set

By combining conical idlers and short idlers, the concave arc surface of the conical idlers is used to prevent the belt from running off-center and push it back to its normal position, thus solving the problem of wear and jamming caused by belt conveyor running off-center and realizing automatic adjustment and stable operation.

CN223575327UActive Publication Date: 2025-11-21TIANJIN SYNDICATE ENERGY ENVIRONMENT ENG
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Patent Information

Application Number
CN202423189441.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-11-21
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

Existing belt conveyors are prone to belt misalignment during transportation due to uneven material or force distribution, resulting in severe belt wear and jamming, which affects service life and operational stability.

Method used

It adopts a combination structure of conical idlers and short idlers. The surface of the conical idler is a concave arc surface. It uses its component force pointing towards the center of the belt conveyor to prevent the belt from running off-center and push the belt back to the normal position. Automatic adjustment is achieved through the cooperation of conical idlers and short idlers.

Benefits of technology

It effectively prevents the belt from continuing to deviate, pushes the belt back to its normal position, improves the belt's service life and operational stability, and has a simple composition and good effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

An anti-off-tracking carrier roller set belongs to the field of garbage disposal belt conveying, carrier rollers of the anti-off-tracking carrier roller set are composed of conical carrier rollers, short carrier rollers and long carrier rollers, the long carrier rollers and carrier roller supports are arranged at intervals in the direction of a belt conveyor body, the two ends of carrier roller shafts of the long carrier rollers are installed on the carrier roller supports, side carrier roller supports are obliquely arranged towards the carrier roller supports, and the side carrier roller supports are arranged on the carrier roller supports. The conical carrier rollers and the short carrier rollers are coaxially and symmetrically installed on the side carrier roller supports on the two sides of the carrier roller support, the surfaces of the conical carrier rollers are concave arc surfaces, the belt is placed on the long carrier rollers, and the two sides of the belt are placed on the short carrier rollers and the conical carrier rollers on the two sides. The utility model has the advantages that the component force generated on the belt by the concave arc surface of the conical carrier roller and pointing to the center direction of the belt conveyor is increased along with the increase of the curvature of the generatrix, so that the belt is effectively prevented from continuously deviating, the belt can be pushed to move towards the center of the belt conveyor, the belt returns to the normal position, the deviation of the belt is automatically adjusted, and the production efficiency is improved. And the running off-tracking belt is automatically aligned.
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Description

Technical Field

[0001] This utility model belongs to the field of waste treatment, and specifically relates to an anti-deviation idler roller assembly. Background Technology

[0002] Currently, belt conveyors are widely used in waste disposal. These conveying devices use a belt as both the traction and load-bearing component, relying on the friction between the drive roller and the belt to transmit traction. However, in transportation projects, uneven material distribution or uneven stress during operation often causes belt misalignment. When misalignment occurs, the belt wears severely and may even seize up. Belt misalignment significantly affects the belt's lifespan and the stability of the conveyor's operation; therefore, effective control of belt misalignment is crucial. Utility Model Content

[0003] The purpose of this utility model is to overcome the above-mentioned defects and provide an anti-deviation idler group that can automatically adjust belt deviation and make the belt that is running off-track self-correct.

[0004] The purpose of this utility model is achieved through the following technical solution: an anti-deviation idler assembly, characterized in that: it includes a conical idler, a short idler, and a long idler; the long idler and idler bracket are arranged at intervals along the direction of the conveyor belt; the idler shaft inside the long idler is equipped with a bearing; the two ends of the idler shaft are mounted on the idler bracket; the side idler bracket is inclined toward the idler bracket; the idler shaft inside the conical idler and the short idler is equipped with a bearing; the conical idler and the short idler are coaxially and symmetrically mounted on the side idler brackets on both sides of the idler bracket; the surface of the conical idler is a concave arc surface; the short idler is closer to the long idler; the bottom of the conical idler is away from the long idler; a belt is placed on the long idler; the two sides of the belt are placed on the short idler and the conical idler on both sides.

[0005] The angle between the side roller support and the horizontal direction is 25°-40°.

[0006] The beneficial effects of this utility model are:

[0007] 1. Using conical idlers, the concave arc surface of the conical idler generates a force on the belt pointing towards the center of the conveyor belt, which increases with the increase of the curvature of the generatrix. This effectively prevents the belt from continuing to run off-center and can also push the belt to move towards the center of the conveyor belt, so that the belt returns to its normal position. This achieves automatic adjustment of belt deviation, allowing the belt to self-correct when it is running off-center.

[0008] 2. It utilizes appropriate principles, has a simple composition, and achieves good results. Attached Figure Description

[0009] Figure 1 This is a schematic diagram of the structure of this utility model.

[0010] Figure 2 This is a partially enlarged schematic diagram of the structure of this utility model.

[0011] in:

[0012] 1-Idler bracket, 2-Conical idler, 3-Short idler, 4-Belt, 5-Long idler, 6-Side idler bracket. Detailed Implementation

[0013] Example: As shown in the figure, an anti-deviation idler assembly includes a conical idler 2, a short idler 3, and a long idler 5. The long idler 5 and the idler bracket 1 are arranged at different intervals of different sizes along the belt conveyor body according to different material requirements. The idler shaft inside the long idler 5 is equipped with bearings, and the two ends of the idler shaft are mounted on the idler bracket 1. The side idler bracket 6 is inclined towards the idler bracket 1, and the angle between the side idler bracket 6 and the horizontal direction is 25°-40°. The idler shaft inside the conical idler 2 and the short idler 3 is equipped with bearings. The conical idler 2 and the short idler 3 are coaxially and symmetrically mounted on the side idler brackets 6 on both sides of the idler bracket 1. The surface of the conical idler 2 is a concave arc surface. The short idler 3 is closer to the long idler 1, and the bottom of the conical idler 2 is away from the long idler 5. A belt 4 is placed on the long idler 5, and the two sides of the belt 4 are placed on the short idler 3 and the conical idler 2 on both sides.

[0014] Working principle: The tapered idler sleeve 2 uses the component force generated on the belt 4 by the tapered idler sleeve 2 in the direction of the belt conveyor center to prevent the belt from continuing to run off-center and push the belt to return to its original position, thereby achieving the purpose of preventing belt from running off-center.

[0015] The working process of this device is as follows: When belt 4 deviates to one side due to uneven force, that is, when the edge of belt 4 moves upward along the curved generatrix of the conical idler sleeve 2 on this side, the component force generated by the conical idler sleeve 2 on belt 4 pointing towards the center of the belt conveyor increases with the increase of the curvature of the generatrix. This component force not only effectively prevents belt 4 from continuing to deviate, but also pushes belt 4 to move towards the center of the belt conveyor, so that belt 4 returns to its normal position, thereby achieving the purpose of preventing belt deviation.

Claims

1. A guard roll set, characterized in that: The application relates to a belt conveyor, which comprises a conical roller, a short roller and a long roller, the long roller and a roller support are arranged at intervals along the direction of the body of the belt conveyor, a bearing is arranged on the roller shaft in the long roller, the two ends of the roller shaft are arranged on the roller support, bearings are arranged on the roller shafts in the conical roller and the short roller, the conical roller and the short roller are coaxially and symmetrically arranged on the side roller supports on the two sides of the roller support, the side roller supports are arranged obliquely to the roller support, the surface of the conical roller is a concave circular arc surface, the short roller is arranged on the side close to the long roller, the bottom of the conical roller is arranged on the side far from the long roller, a belt is arranged on the long roller, and the belt is arranged on the short roller and the conical roller on the two sides.

2. The self-correcting idler roller set of claim 1, wherein: The included angle between the side roller support and the horizontal direction is 25-40 degrees.