Automatic cleaning device for scraping bar of scraper

By installing a cleaning pendulum device on the scraper conveyor, the problem of blockage in the return box caused by material return from the scraper conveyor was solved, thus achieving stable operation of the equipment and extending its service life.

CN223575440UActive Publication Date: 2025-11-21SHCCIG YULIN CHEM CO LTD
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Patent Information

Application Number
CN202423195251.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-11-21
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

Material backflow during the material conveying process of scraper conveyors causes blockages in the return box, affecting the operating efficiency and lifespan of the equipment. Existing technologies cannot effectively solve this problem.

Method used

Design an automatic cleaning device for scraper bar of scraper conveyor. Several cleaning pendulums are installed on a fixed shaft through connecting sliders. The fixed bracket is located above the scraper bar at the tail of the scraper conveyor. The cleaning pendulums hang down naturally under gravity, contact the scraper bar, and detach from and collide with it during movement, shaking off the adhering material.

Benefits of technology

This effectively prevents material backflow from the scraper conveyor, extends the internal cleaning cycle of the equipment, ensures stable operation of the equipment, and extends its service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic cleaning device for a scraping bar of a scraper, which belongs to the field of industrial production and material treatment and comprises a cleaning pendulum bob, a fixing shaft, a fixing support and a connecting slider. Swing arms of the sweeping pendulum bobs are installed on the fixing shaft through the connecting sliding blocks respectively, the fixing supports are arranged on a stock bin of the scraper machine in the conveying direction of the scraper machine and located above a scraping bar at the tail of the scraper machine, the fixing shaft is installed on the fixing supports, the connecting sliding blocks are arranged on the fixing shaft, and the sweeping pendulum bobs are arranged on the connecting sliding blocks. Each sweeping pendulum bob is connected with a single sweeping pendulum bob, and pendulum bob bodies of the sweeping pendulum bobs naturally droop to make contact with a scraping bar of the scraper conveyor. The problem that the return box body is blocked due to material returning in the material conveying process of the scraper can be solved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the field of industrial production and material processing, and specifically relates to a scraper machine scraping rod automatic cleaning device. BACKGROUND

[0002] In the field of industrial production and material processing, the scraper machine as a key continuous conveying equipment is widely used in coal, ore, chemical industry, grain and other industries, and undertakes the task of transporting bulk materials from one place to another. The scraper machine is usually equipped with standard specification scraping rods, such as standard scraping rods of 65, 95 and other models. While these scraping rods push the material forward, the groove structure designed on the back of the scraping rod becomes a "breeding ground" for returned materials. During the operation of the scraping rod, these grooves are easy to capture and carry small particles of coke powder into the return area of the scraper machine. This phenomenon is called scraper machine return, which not only reduces the overall conveying efficiency of the conveyor, increases energy consumption, but also may cause material accumulation in the return box.

[0003] When the return of the scraper machine and the conveying path are separated in different spaces, the return problem becomes more serious. The material accumulated in the return box will continue to increase, and long-term operation will easily block the return box of the scraper machine, affecting the normal operation of the equipment. The blocked return box not only causes the equipment to stop, but also increases the maintenance cost and reduces the production efficiency. In addition, the return problem will also cause serious wear and tear to the return box and the scraping rod of the scraper machine. Small particles of material continuously rub and impact the box wall and the scraping rod in the return box, causing the surface of the box wall and the scraping rod to wear out, shortening the service life of the equipment. This wear not only reduces the performance of the equipment, but also may cause equipment failure and increase safety risks.

[0004] The existing technology mainly increases the coating on the surface of the scraping rod or changes the material of the scraping rod to improve its wear resistance; however, this scheme has certain limitations and cannot fundamentally solve the scraper machine return problem. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a scraper machine scraping rod automatic cleaning device to solve the problem of return box blockage caused by material return during the material conveying process of the scraper machine.

[0006] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0007] A scraper machine scraping rod automatic cleaning device, comprising: a cleaning pendulum, a fixed shaft, a fixed support and a connecting sliding block.

[0008] The swing arms of the cleaning pendulums are respectively installed on the fixed shaft through connecting sliding blocks, a plurality of fixed supports are arranged on the stock bin of the scraper in the conveying direction of the scraper, the fixed supports are located above the tail scraping rods of the scraper, the fixed shaft is installed on the fixed supports, the connecting sliding blocks are arranged on the fixed shaft and are respectively connected with single cleaning pendulums, and the pendulum bodies of the cleaning pendulums naturally drop to contact the scraping rods of the scraper.

[0009] In some embodiments, a self-locking device is arranged on the connecting sliding block, and the cleaning pendulum is installed on the connecting sliding block through the self-locking device.

[0010] In some embodiments, the length of the swing arm of the cleaning pendulum is less than or equal to the distance between the tail scraping rod and the stock bin.

[0011] In some embodiments, an axle seat is arranged at the connection between the fixed shaft and the fixed support, and the fixed shaft is fixed on the fixed support through the axle seat.

[0012] In some embodiments, a clamping groove is arranged on the axle seat, the clamping groove is matched with the fixed shaft, and the fixed shaft is installed on the axle seat through the clamping groove.

[0013] In some embodiments, four fixed supports are arranged, there are three groups of adjacent fixed supports, and the spacing between the two outermost groups of adjacent fixed supports is equal.

[0014] In some embodiments, the spacing between the two outermost groups of adjacent fixed supports is less than the spacing between the middle group of adjacent fixed supports.

[0015] In some embodiments, a plurality of cleaning pendulums are arranged on the fixed shaft between adjacent fixed supports.

[0016] In some embodiments, the spacing between the two adjacent cleaning pendulums in the naturally dropped state is equal to the distance between the adjacent scraping rods at the tail of the scraper.

[0017] In some embodiments, the length of the swing arm of the single cleaning pendulum is less than the distance between the adjacent cleaning pendulums.

[0018] Compared with the prior art, the utility model has the following beneficial effects:

[0019] The utility model provides a kind of scraper blade automatic cleaning device of scraper, and the swing arm of several cleaning pendulums is respectively installed on fixed shaft by connecting sliding block, and several fixed supports are arranged on the bunker of scraper along the conveying direction of scraper, and fixed support is above the tail scraper blade of scraper, fixed shaft is installed on fixed support, and several connecting sliding blocks are arranged on fixed shaft, and are connected single cleaning pendulum respectively.Cleaning pendulum is contacted with the scraper blade of scraper by gravity natural drooping, and cleaning pendulum is driven to do circular motion when scraper blade advances, cleaning pendulum is lifted to a certain height, cleaning pendulum is contacted with current scraper blade at this time, and do reverse circular motion under the action of gravity, and next scraper blade is moved and collides with cleaning pendulum, and the vibration effect is formed to the scraper blade, material adhered to the surface of scraper blade and chute is vibrated and falls, material falls to the inside of bunker by gravity, and cleaning is completed.The automatic cleaning device can avoid the situation that scraper material is returned during transportation and causes return box to be blocked.

[0020] Further, the cleaning pendulum is installed on the connecting sliding block by the self-locking device, so that the resistance of the cleaning pendulum can be minimized when the cleaning pendulum does the circular motion.

[0021] Further, the length of the swing arm of the cleaning pendulum is less than or equal to the distance between the tail scraper blade and the bunker, and the length of the swing arm of the single cleaning pendulum is less than the distance between the cleaning pendulum and the adjacent cleaning pendulum, so that the cleaning pendulum can not be affected by other cleaning pendulums when the cleaning pendulum does the circular motion. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 FIG. 1 is a structural schematic view of the scraper blade automatic cleaning device according to the embodiment;

[0023] Figure 2 FIG. 2 is an installation schematic view of the cleaning pendulum in the scraper blade automatic cleaning device according to the embodiment;

[0024] 1, cleaning pendulum; 2, fixed shaft; 3, fixed support; 4, connecting sliding block; 5, shaft seat. DETAILED DESCRIPTION

[0025] In the following, only some exemplary embodiments are simply described, and the described embodiments can be modified in various different ways without departing from the spirit or scope of the utility model. Therefore, the drawings and the description are considered to be exemplary in nature rather than limiting.

[0026] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed or operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0027] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0028] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a communication connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0029] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.

[0030] Example 1

[0031] like Figure 1 As shown, this embodiment provides an automatic cleaning device for the scraper bar of a scraper conveyor. The automatic cleaning device is set on the upper part of the scraper bar at the tail of the scraper conveyor. The automatic cleaning device includes a cleaning pendulum 1, a fixed shaft 2, a fixed bracket 3, a connecting slider 4, and a shaft seat 5. The swing arms of the cleaning pendulum 1 are respectively mounted on the fixed shaft 2 through the connecting slider 4. Several fixed brackets 3 are set on the hopper of the scraper conveyor along the conveying direction of the scraper conveyor. The fixed brackets 3 are located above the scraper bar at the tail of the scraper conveyor. The fixed shaft 2 is mounted on the fixed bracket 3. Several connecting sliders 4 are set on the fixed shaft 2 and are respectively connected to a single cleaning pendulum 1. The pendulum body of the cleaning pendulum 1 hangs down naturally and contacts the scraper bar of the scraper conveyor.

[0032] The pendulum body of the cleaning pendulum 1 is made of wear-resistant, corrosion-resistant high-strength alloy material, ensuring the stability and durability of the cleaning pendulum 1 under long-term use

[0033] The fixing support 3 is provided with four fixing supports, and there are three groups of adjacent fixing supports 3. The interval between the outermost two groups of adjacent fixing supports 3 is equal, and the interval between the outermost two groups of adjacent fixing supports 3 is smaller than the interval between the middle group of adjacent fixing supports 3. A plurality of cleaning pendulums 1 are arranged on the fixing shaft 2 between the adjacent fixing supports 3.

[0034] As shown in Figure 2 The fixing shaft 2 and the fixing support 3 are connected to the shaft seat 5, the fixing shaft 2 is fixed to the fixing support 3 through the shaft seat 5, the shaft seat 5 is provided with a clamping groove matched with the fixing shaft 2, and the fixing shaft 2 is installed on the shaft seat 5 through the clamping groove.

[0035] The cleaning pendulum 1 naturally droops under the action of gravity. When the scraper moves forward, the forward movement of the scraper drives the cleaning pendulum 1 to make a circular motion to lift the cleaning pendulum 1. When the cleaning pendulum 1 is lifted to a certain height, the cleaning pendulum 1 is out of contact with the scraper, and the cleaning pendulum 1 makes a reverse circular motion under the action of gravity. At this time, the next scraper moves forward and collides with the cleaning pendulum 1, and the cleaning pendulum 1 forms a beating action on the scraper, which shakes off the material adhering to the surface of the scraper and the chute. The material falls into the bin under the action of gravity, achieving the purpose of cleaning. The cleaning pendulum 1 is connected to the fixing shaft 2 through the connecting sliding block 4, and is installed in the connecting sliding block 4 hole without resistance through the self-locking device. The fixing shaft 2 is fixed to the bin through the fixing support 3, reducing the movement resistance.

[0036] The scraper automatic cleaning device provided by the embodiment reduces the return material of the scraper conveyor, prolongs the cycle of the internal space of the cleaning equipment, and effectively ensures the long-term stable operation of the equipment.

[0037] Embodiment two

[0038] The embodiment provides a scraper automatic cleaning device, which comprises a cleaning pendulum 1, a fixing shaft 2, a fixing support 3 and a connecting sliding block 4. The swing arms of the plurality of cleaning pendulums 1 are respectively installed on the fixing shaft 2 through the connecting sliding block 4. The fixing support 3 is arranged on the bin of the scraper conveyor along the conveying direction of the scraper conveyor. The fixing support 3 is located above the scraper at the tail of the scraper conveyor. The fixing shaft 2 is installed on the fixing support 3. The connecting sliding block 4 is arranged on the fixing shaft 2 and connected to a single cleaning pendulum 1. The pendulum body of the cleaning pendulum 1 naturally droops and contacts the scraper of the scraper conveyor. The connecting sliding block 4 is provided with a self-locking device, and the cleaning pendulum 1 is installed on the connecting sliding block 4 through the self-locking device.

[0039] The length of the swing arm of the cleaning pendulum 1 is less than or equal to the distance between the tail scraper and the bin, and the length of the swing arm of a single cleaning pendulum 1 is less than the distance between the cleaning pendulums 1 adjacent to it, preventing the front and rear cleaning pendulums 1 from colliding with each other.

[0040] The distance between the adjacent cleaning pendulums 1 in the natural drooping state is equal to the distance between the adjacent scrapers of the tail of the scraper conveyor, ensuring that each scraper can be cleaned.

[0041] In the embodiment, the cleaning pendulum 1 first contacts the scraper, and the cleaning pendulum 1 performs a circular motion around the fixed shaft 2 during the forward movement of the scraper, and the cleaning pendulum 1 is connected to the fixed shaft 2 through the connecting sliding block 4, the connecting sliding block 4 is provided with a self-locking device, and the cleaning pendulum 1 is fixed on the fixed shaft 2 above the scraper without resistance, so that the resistance of the cleaning pendulum 1 during the circular motion is minimized, and the effect of free rotation is achieved. When the scraper passes around the tail wheel and enters the return box, the distance between the cleaning pendulum 1 and the scraper becomes longer, and the upward thrust of the cleaning pendulum 1 is instantaneously removed, and the cleaning pendulum 1 performs a reverse circular motion by gravity and contacts the next forward scraper, and is instantaneously pushed forward, and the acceleration of the cleaning pendulum 1 is very large at the moment of contact, and a large force is generated on the scraper, and the scraper will vibrate and shake, and the material adhered to the surface of the scraper and the chute will be shaken off and fall into the bin, achieving the effect of cleaning the scraper.

[0042] The difference between the embodiment and the first embodiment is that the length of the swing arm of the cleaning pendulum and the distance between the adjacent cleaning pendulums are limited, which ensures that the automatic cleaning device can stably clean the material adhered to each scraper during the operation of the scraper conveyor, and improves the effect of automatic cleaning.

[0043] As can be known from the technical common sense, the utility model can be realized through other embodiments without departing from the spirit or essential characteristics. Therefore, the above-mentioned disclosed embodiments are only examples, and are not the only ones, and all changes within the scope of the utility model or within the scope equivalent to the utility model are included in the utility model.

Claims

1. A device for automatically cleaning a flight of a flight bar of an en masse machine, characterized in that, The utility model relates to a kind of cleaning pendulum, fixed shaft, fixed support and connecting slider, comprising: The swing arm of several cleaning pendulums (1) is respectively installed on fixed shaft (2) by connecting slider (4), and several fixed supports (3) are arranged on the bunker of scraper along the conveying direction of scraper, the fixed support (3) is located above the tail scraper lever of scraper, the fixed shaft (2) is installed on the fixed support (3), and several connecting sliders (4) are arranged on the fixed shaft (2), and are respectively connected single cleaning pendulum (1), the pendulum body of cleaning pendulum (1) naturally droops and contacts the scraper lever of scraper. Self-locking device is arranged on connecting slider (4), and cleaning pendulum (1) is installed on connecting slider (4) by the self-locking device.

2. The automatic cleaning device for the blade of a scraper according to claim 1, characterized in that, The length of the swing arm of cleaning pendulum (1) is less than or equal to the distance between the tail scraper lever and the bunker.

3. The automatic cleaning device for the scraper rod of a scraper machine according to claim 1, characterized in that, The connecting portion of fixed shaft (2) and fixed support (3) is provided with shaft seat (5), and fixed shaft (2) is fixed on fixed support (3) by shaft seat (5).

4. The automatic cleaning device for the blade of a scraper according to claim 1, characterized in that, Shaft seat (5) is provided with clamping groove, and the clamping groove is matched with fixed shaft (2), and fixed shaft (2) is installed on shaft seat (5) by the clamping groove.

5. The automatic cleaning device for the blade of a scraper according to claim 4, characterized in that, Four fixed supports (3) are arranged, and there are three groups of adjacent fixed supports (3), and the distance between the two outermost adjacent fixed supports (3) is equal.

6. The automatic cleaning device for the blade of a scraper according to claim 1, characterized in that, The distance between the two outermost adjacent fixed supports (3) is less than the distance between the two adjacent fixed supports (3) in the middle.

7. The automatic cleaning device for the blade of a scraper according to claim 6, characterized in that, Several cleaning pendulums (1) are arranged on the fixed shaft (2) between adjacent fixed supports (3).

8. The automatic cleaning device for the blade of a scraper according to claim 1, characterized in that, The distance between adjacent cleaning pendulums (1) in the natural drooping state is equal to the distance between adjacent scraper levers at the tail of the scraper.

9. The automatic cleaning device for the blade of a scraper according to claim 8, characterized in that, The length of the swing arm of single cleaning pendulum (1) is less than the distance between adjacent cleaning pendulums (1).

10. The automatic cleaning device for the blade of a scraper according to claim 3, characterized in that, ​