Fermentation bacteria pool for fermenting corn tablets

Abstract

The utility model belongs to the technical field of corn processing, and discloses a fermented corn tabletting zymophyte pool which comprises a mounting frame and a fermentation tank, a top plate is mounted at the top end of the fermentation tank, a baffle is mounted in the fermentation tank in a sliding manner, an oxygen analyzer is fixedly mounted on the back of the fermentation tank, and the oxygen analyzer is connected with the mounting frame. A gas inlet is fixedly communicated with one side, positioned on the oxygen analyzer, of the back of the fermentation tank, a gas outlet is fixedly communicated with the other side, positioned on the oxygen analyzer, of the back of the fermentation tank, and valves are mounted on the outer sides of the gas inlet and the gas outlet; according to the present invention, the inert gas is filled into the fermentation tank along the gas inlet so as to discharge the excess air in the fermentation tank, such that the direct contact between the microorganisms in the fermentation tank and the air is avoided, the fermentation process is ensured to be performed in the stable and controllable environment, and the fermentation efficiency and the product quality of the corn tabletting are improved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to corn processing technical field especially relates to a kind of fermented corn tabletting fermentation bacteria pool. BACKGROUND

[0002] Tabletting refers to the dry corn into sheet shape, then using microbial fermentation, corn can be converted into sheet-shaped feed with acidic flavor, not only improve the taste and aroma of feed, also increase its nutritional value, so that the final product is more palatable, more easily accepted by animals, while effectively improving the utilization rate of feed and the growth performance of animals.

[0003] The existing corn tabletting fermentation bacteria pool lacks effective sealing measures when in use, so that external air is easy to penetrate into the fermentation area, and corn tabletting fermentation usually needs to be carried out under anaerobic conditions to promote the growth and metabolism of specific microorganisms, and when the anaerobic environment is destroyed, the fermentation efficiency will be greatly reduced, affecting the quality of the final product. UTILITY MODEL CONTENTS

[0004] The utility model discloses to the problem that the fermentation efficiency will be greatly reduced and the quality of the final product is affected when the anaerobic environment in the prior art is destroyed, and the following technical scheme is proposed:

[0005] A kind of fermented corn tabletting fermentation bacteria pool, including: mounting bracket and fermentation tank, top of the fermentation tank is equipped with top plate, baffle is slidably installed in the fermentation tank, oxygen analyzer is fixedly installed at the back of the fermentation tank, gas inlet is fixedly communicated with the side of oxygen analyzer at the back of the fermentation tank, gas outlet is fixedly communicated with the other side of oxygen analyzer at the back of the fermentation tank, valve is installed on the outside of gas inlet and gas outlet.

[0006] As the preferred of the above technical scheme, the baffle is integrally formed with protruding block on both sides, and the inside of the fermentation tank is provided with a sliding groove corresponding to the position outside the protruding block.

[0007] As the preferred of the above technical scheme, one end of the oxygen analyzer is communicated with the inside of the fermentation tank through the side wall of the fermentation tank.

[0008] As the preferred of the above technical scheme, the bottom end of the fermentation tank is installed with discharge pipe, the outside of the discharge pipe is fixedly installed with side plate, the top end of the side plate is fixedly installed with driving motor, the output end of the driving motor is fixedly connected with rotating shaft, and the outside of the rotating shaft is fixedly sleeved with stirring blade.

[0009] As the preferred of the above technical scheme, the end of the rotating shaft away from the driving motor is rotatably connected to the inside of the discharge pipe.

[0010] As the preferred technical scheme, the number of the stirring blades is four and the stirring blades are staggered.

[0011] The present application has the advantages that:

[0012] (1) The inert gas is filled into the fermentation tank through the air inlet, and the excess air in the fermentation tank is discharged, so that the microorganisms in the fermentation tank are prevented from directly contacting with the air, the fermentation process is ensured to be carried out in a stable and controllable environment, and the fermentation efficiency and product quality of the corn tablets are improved.

[0013] (2) The driving motor and the stirring blades are installed, so that the stirring blades can effectively scatter and promote the corn tablets stuck in the discharge pipe to fall off when the stirring blades work, and the discharge pipe is ensured to be unobstructed, and the discharge efficiency and production continuity of the corn tablets are improved. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 Fig. 1 shows the overall structure of a fermentation corn tablet fermentation bacteria pool.

[0015] Figure 2 Fig. 4 shows a rear view of a fermentation corn tablet fermentation bacteria pool.

[0016] Figure 3 Fig. 5 shows a Figure 2 Fig. 6 shows a structure schematic view of a middle A area.

[0017] Figure 4 Fig. 7 shows a discharge pipe internal structure schematic view of a fermentation corn tablet fermentation bacteria pool.

[0018] In the figure: 1, mounting frame; 2, fermentation tank; 3, top plate; 4, baffle; 5, air inlet; 6, air outlet; 7, valve; 8, oxygen analyzer; 9, discharge pipe; 10, side plate; 11, driving motor; 12, rotating shaft; 13, stirring blade. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme of the present application will be described clearly and completely in combination with the embodiments.

[0020] Embodiment 1

[0021] The present application provides a fermentation corn tablet fermentation bacteria pool, which comprises Figures 1 to 4As shown, including, mounting frame 1 and fermentation tank 2, the existing fermentation corn tablet fermentation bacteria pool also includes the conveying belt, draining machine and so on installed between the mounting frame 1, in use, the corn tablet that has fermented completely falls to the surface of the conveying belt, through the effect of the conveying belt, the corn tablet is transported to the inside of the draining machine, the moisture in the corn tablet is removed through the draining machine, and then the corn tablet is packed through the packing machine, the above are all prior art, and will not be described here;

[0022] The top end of the fermentation tank 2 is provided with a top plate 3, and the inside of the fermentation tank 2 is slidably provided with a baffle 4. The baffle 4 is integrally formed with protrusions on both sides. The inside of the fermentation tank 2 is provided with a sliding groove corresponding to the position outside the protrusions. The cross-sectional area of the baffle 4 is greater than the inner diameter of the fermentation tank 2, so that when the baffle 4 is clamped into the inside of the fermentation tank 2, the inside of the fermentation tank 2 is blocked, so that the corn tablet falls onto the surface of the baffle 4. An oxygen analyzer 8 is fixedly installed on the back of the fermentation tank 2. The probe part of the oxygen analyzer 8 penetrates through the side wall of the fermentation tank 2 and communicates with the inside of the fermentation tank 2. An air inlet 5 is fixedly communicated with one side of the oxygen analyzer 8 on the back of the fermentation tank 2. An air outlet 6 is fixedly communicated with the other side of the oxygen analyzer 8 on the back of the fermentation tank 2. Valves 7 are installed on the outside of the air inlet 5 and the air outlet 6. In use, the baffle 4 is pushed to be clamped into the inside of the fermentation tank 2, so as to block the inside of the fermentation tank 2, preventing the corn tablet from falling onto the mounting frame 1. Then the corn tablet to be fermented and the ingredients are put into the inside of the fermentation tank 2. The top plate 3 is closed, and the valves 7 of the air inlet 5 and the air outlet 6 are opened. Then the inert gas nitrogen is filled into the inside of the fermentation tank 2 along the air inlet 5. Because the molecular weight of the inert gas is small and the density is lower than that of oxygen, when the inert gas is filled into the inside of the fermentation tank 2, the inert gas occupies the space in the inside of the fermentation tank 2 first, so as to replace the oxygen in the inside of the fermentation tank 2. The oxygen concentration displayed on the oxygen analyzer 8 is observed. When the oxygen concentration in the inside of the fermentation tank 2 reaches the anaerobic environment required for corn tablet fermentation, the valves 7 of the air inlet 5 and the air outlet 6 are closed, so that the inside of the fermentation tank 2 is adapted to the anaerobic environment for corn tablet fermentation, preventing air from directly contacting the microorganisms in the inside of the fermentation tank 2, and ensuring the efficiency and quality of corn tablet fermentation.

[0023] As Figure 2 and Figure 4As shown, a discharge pipe 9 is installed at the bottom of the fermentation tank 2. A side plate 10 is fixedly installed on the outside of the discharge pipe 9. A drive motor 11 is fixedly installed at the top of the side plate 10. A rotating shaft 12 is fixedly connected to the output end of the drive motor 11. An agitator 13 is fixedly sleeved on the outside of the rotating shaft 12. By starting the drive motor 11, the rotating shaft 12 rotates, driving the agitator 13 to rotate. The number of agitator 13 is set to four sets and is staggered. This allows the agitator 13 to effectively break up the corn flakes stuck inside the discharge pipe 9 during operation, so that the material can fall smoothly along the discharge pipe 9 onto the surface of the conveyor belt, improving the discharge efficiency of the discharge pipe 9.

[0024] like Figure 2 and Figure 4 As shown, the end of the rotating shaft 12 away from the drive motor 11 is rotatably connected to the inside of the discharge pipe 9, so that when the rotating shaft 12 rotates, the discharge pipe 9 can provide stable support for the rotating shaft 12, thereby making the rotation of the rotating shaft 12 smoother.

[0025] Working principle: When in use, the baffle 4 is engaged inside the fermentation tank 2, blocking the inside of the fermentation tank 2. The corn flakes and other materials needed for fermentation are placed into the fermentation tank 2. The top plate 3 is closed, and then the valves 7 of the air inlet 5 and the air outlet 6 are opened to allow inert nitrogen gas to be introduced into the fermentation tank 2 through the air inlet 5. The inert gas inside the fermentation tank 2 preferentially occupies the space inside the fermentation tank 2, allowing the air inside the fermentation tank 2 to be discharged through the air outlet 6. The oxygen concentration value on the oxygen analyzer 8 is observed. When the oxygen concentration reaches the anaerobic environment required for corn flake fermentation, the valves 7 of the air inlet 5 and the air outlet 6 are closed, so that the inside of the fermentation tank 2 is an anaerobic environment filled with inert gas. This prevents air from directly contacting the microorganisms inside the fermentation tank 2, which would affect the fermentation rate of the corn flakes, thereby ensuring the fermentation quality of the corn flakes.

[0026] When the corn flakes fermentation inside the fermentation tank 2 is completed, they are discharged through the discharge pipe 9 onto the conveyor belt surface on the mounting frame 1. By starting the drive motor 11, the rotating shaft 12 drives the stirring blade 13 to rotate, which causes the stirring blade 13 to break up the corn flakes that are blocked inside the discharge pipe 9, preventing excessive corn flakes from accumulating and blocking the opening of the discharge pipe 9, thereby ensuring smooth discharge from the discharge pipe 9 and increasing the corn flake discharge rate.

[0027] The above embodiments are only used to illustrate the technical solution of this utility model, and are not intended to limit it.

Claims

1. A fermentation tank for fermenting corn flakes, characterized in that, include: The mounting bracket (1) and the fermentation tank (2) are provided. A top plate (3) is installed on the top of the fermentation tank (2). A baffle (4) is slidably installed inside the fermentation tank (2). An oxygen analyzer (8) is fixedly installed on the back of the fermentation tank (2). An air inlet (5) is fixedly connected to one side of the back of the fermentation tank (2) and an air outlet (6) is fixedly connected to the other side of the back of the fermentation tank (2) and both the air inlet (5) and the air outlet (6) are equipped with valves (7).

2. The fermentation tank for corn flaking according to claim 1, characterized in that, Both sides of the baffle (4) are integrally formed with protrusions, and the interior of the fermentation tank (2) is provided with grooves at the positions corresponding to the outer sides of the protrusions.

3. The fermentation tank for corn flaking according to claim 1, characterized in that, One end of the oxygen analyzer (8) passes through the side wall of the fermenter (2) and connects to the inside of the fermenter (2).

4. The fermentation tank for corn flaking according to claim 1, characterized in that, The fermenter (2) is equipped with a discharge pipe (9) at the bottom end. A side plate (10) is fixedly installed on the outside of the discharge pipe (9). A drive motor (11) is fixedly installed on the top of the side plate (10). A rotating shaft (12) is fixedly connected to the output end of the drive motor (11). A stirring blade (13) is fixedly sleeved on the outside of the rotating shaft (12).

5. The fermentation tank for corn flaking according to claim 4, characterized in that, The end of the rotating shaft (12) away from the drive motor (11) is rotatably connected to the inside of the discharge pipe (9).

6. The fermentation tank for corn flaking according to claim 4, characterized in that, The number of stirring blades (13) is set to four groups and they are staggered.

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