Refining and slagging-off all-in-one machine

By designing an integrated refining and slag removal machine, which combines slag removal and refining functions, the problem of existing equipment being unable to simultaneously complete aluminum liquid refining and slag removal has been solved, achieving an efficient and flexible operating process and improving equipment utilization.

CN223576570UActive Publication Date: 2025-11-21SHANDONG JUNCHENG MACHINERY TECH
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Patent Information

Application Number
CN202423119770.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-18
Publication Date
2025-11-21
Estimated Expiration
2034-12-18

AI Technical Summary

Technical Problem

Existing equipment cannot efficiently complete aluminum molten refining and slag removal operations simultaneously, and frequent relocation of equipment affects efficiency and space utilization.

Method used

A refining slag removal integrated machine was designed, which integrates the functions of a slag remover and a refining machine. Through the independently controlled mobile platform, rotary platform, linear rail beam, telescopic rod, side guide rail and movable drive frame, the slag removal and refining operations can be carried out simultaneously. In addition, the refining pipe has a two-stage telescopic function.

Benefits of technology

It enables the simultaneous completion of slag removal and refining operations on the same equipment, avoiding the impact of equipment movement, improving operational efficiency and space utilization, and the two-stage telescopic function of the refining tube enhances operational flexibility.

✦ Generated by Eureka AI based on patent content.

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Abstract

A refining and slagging-off all-in-one machine comprises a movable platform, a rotary platform is arranged above the movable platform, the upper portion of the rotary platform is connected with a linear rail beam through a pitching driving frame, the linear rail beam is provided with a telescopic rod in the length direction, and the end of the telescopic rod is provided with a slagging-off rake; side guide rails are further symmetrically arranged on the two sides of the linear rail beam, the length direction of the side guide rails is parallel to the length direction of the linear rail beam, a movable driving frame capable of moving is arranged on the side guide rails in the length direction, and a refining pipe is arranged on the movable driving frame; and the refining pipe can move in the length direction of the side guide rail relative to the movable driving frame. Different from existing equipment, a functional structure capable of slagging-off and refining can be arranged on the same moving platform, rotation and pitching adjustment can be synchronously carried out, then refining and slagging-off operation can be completed at the same time, and meanwhile refining operation or slagging-off operation can be independently carried out.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of liquid aluminum refining, in particular to a refining and slagging integrated machine. BACKGROUND

[0002] In the process of liquid aluminum refining, in order to avoid the staff being hurt by the splashing liquid aluminum or aluminum slag at the furnace mouth, the above-mentioned slagging and refining operations are generally completed by a remote control slagging machine and a liquid aluminum refining machine. However, due to the influence of the operation site, frequent switching of the slagging machine and the refining machine seriously affects the efficiency and occupies a large operation space. Moreover, due to the different operation modes of the slagging operation and the refining operation, there is no corresponding equipment for the two operations under the existing circumstances. SUMMARY

[0003] To solve the problem that the conventional operation equipment cannot simultaneously complete refining and slagging, the utility model provides a refining and slagging integrated machine.

[0004] The utility model technical scheme is as follows:

[0005] A refining and slagging integrated machine, comprising a mobile platform, a rotary platform is arranged above the mobile platform, a linear rail beam is connected to the rotary platform through a pitching drive frame, an extension rod is arranged along the length direction of the linear rail beam, and a slagging rake is arranged at the end of the extension rod.

[0006] Two side guides are symmetrically arranged on the two sides of the linear rail beam, the length direction of the side guides is parallel to the length direction of the linear rail beam, a movable movable drive frame is arranged along the length direction of the side guides, and a refining pipe is arranged on the movable drive frame. The refining pipe can move along the length direction of the side guides relative to the movable drive frame.

[0007] On the same mobile platform, structures capable of slagging and refining are arranged, and the above-mentioned two structures are independently controlled to operate without affecting each other. In the case of demand, the refining and slagging operations can be simultaneously completed.

[0008] In order to avoid the refining pipe from drooping, an end support table is arranged at the end of the side guide close to the slagging rake, and the refining pipe is supported by the end support table.

[0009] The driving mode of the movable drive frame is that a ring chain is arranged on the plane along the length direction of the side guide, and the movable drive frame comprises a movable locking table which is detachably connected to the ring chain. A synchronous vertical plate is arranged on the side of the movable locking table away from the linear rail beam, clamping wheels are arranged on the synchronous vertical plate along the vertical direction, and the refining pipe is arranged between the two clamping wheels. Through the forward and reverse rotation of the ring chain, the movable drive frame fixedly connected to the ring chain can be driven to move back and forth.

[0010] In order to independently drive the refining pipe to move, any one of the clamping wheels is connected with a driving motor. Through the clamping of the two clamping wheels and the rotation of any one of the clamping wheels, the refining pipe can be driven to move forward and backward.

[0011] In order to realize the clamping of the refining pipe, the clamping wheel not connected with the driving motor is arranged on the spacing adjuster, and the spacing with the adjacent clamping wheel can be adjusted.

[0012] As a preferred scheme, the movable driving frame is arranged at intervals along the length direction of the side guide rail.

[0013] In order to adjust the angle state of the slagging rake according to requirements, the slagging rake is connected with the telescopic rod through the angle adapter.

[0014] In order to facilitate movement, the moving platform can move in two directions perpendicular to each other.

[0015] In order to avoid mutual influence operation, the two ends of the slagging rake are arranged away from the moving path of the refining pipe.

[0016] As a preferred scheme, the end of the side guide rail does not exceed the end of the linear rail beam. The collision phenomenon can be avoided.

[0017] The beneficial effect of the present application is that: the present application is a refining and slagging integrated machine, which is different from the existing device, integrates the functions of the slagging machine and the functions of the refining machine, and the above two function structures do not affect each other, but can independently perform respective operations, can perform refining and slagging at the same time, can independently perform refining operation or slagging operation, and the refining pipe of the above refining operation mechanism has a two-stage telescopic function, which can independently perform refining operation without deepening the slagging rake into the furnace mouth. BRIEF DESCRIPTION OF DRAWINGS

[0018] The scheme and advantages of the present application will become clear to those skilled in the art by reading the detailed description of the preferred embodiments below. The drawings are only for the purpose of illustrating the preferred embodiments and are not considered as limiting the present application.

[0019] In the drawings:

[0020] Figure 1 is a structural schematic diagram of the present application;

[0021] Figure 2 is a side view structural schematic diagram of the present application;

[0022] Figure 3 is a front view structural schematic diagram of the present application;

[0023] Figure 4 is a top view structural schematic diagram of the present application;

[0024] Figure 5 For Figure 1 Local structure schematic diagram;

[0025] Figure 6 For the movable driving frame and related structure schematic diagram of the utility model;

[0026] Figure 7 For the slag rake and related structure schematic diagram of the utility model;

[0027] The components represented by the reference numerals in the drawings are:

[0028] 1, mobile platform; 2, rotary platform; 3, pitch driving frame; 4, straight rail beam; 5, telescopic rod; 6, slag rake; 7, side guide rail; 8, ring chain; 9, movable driving frame; 91, movable locking table; 92, synchronous vertical plate; 93, clamping wheel; 94, spacing adjuster; 95, driving motor; 10, end support table; 11, refining pipe. DETAILED DESCRIPTION

[0029] Embodiment

[0030] As Figures 1-4 illustrated, a kind of refining slag integrated machine, including mobile platform 1, and to facilitate movement, the mobile platform 1 can move in two directions perpendicular to each other, when using, according to requirement, can move in two directions, until reach the front of furnace mouth.

[0031] Afterwards, to adjust angle position according to requirement, the top of the mobile platform 1 is provided with rotary platform 2, the design of rotary platform 2 can ensure that the angle of subsequent operation structure on horizontal plane is adjusted, to adapt to various situations, afterwards, the top of the rotary platform 2 is connected with straight rail beam 4 by pitch driving frame 3, since straight rail beam 4 is used to install operation mechanism, after being arranged in pitch driving frame 3, not only can rotate on horizontal plane, but also can rotate in vertical direction, by the rotation on two planes, can adapt to various complex operation situations.

[0032] After ensuring that straight rail beam 4 can rotate on two planes, further, the straight rail beam 4 is provided with telescopic rod 5 along length direction, and the end of telescopic rod 5 is provided with slag rake 6, as Figure 1As shown, by extending and retracting the slag rake 6, the slag removal operation can be performed. In order to adjust the angle state of the slag rake 6 according to the needs, the slag rake 6 is connected with the telescopic rod 5 through an angle adapter. The slag rake 6 works in a high-temperature environment, and can be replaced in time when a problem occurs, without the need to replace the entire telescopic rod 5. After the vertical angle adjustment and the extension into the furnace mouth, the state of the slag rake 6 changes, and different angle adapters can be replaced to solve the above problem.

[0033] Only through the above structure, the slag removal operation can be performed. In order to perform refining, the following structure needs to be provided. First, the straight rail beam 4 is symmetrically provided with side guide rails 7 on both sides. The side guide rails 7 can be tilted and rotated with the straight rail beam 4, and are suitable for various operation conditions. The length direction of the side guide rails 7 is parallel to the length direction of the straight rail beam 4, ensuring that the use modes of the two are the same. Then, as shown, Figures 5-7 The side guide rails 7 are provided with movable movable drive frames 9 along the length direction. The movable drive frames 9 are used to realize the extension function, ensuring that they can extend into the furnace mouth. The movable drive frames 9 are provided with refining pipes 11, which can move along the length direction of the side guide rails 7 relative to the movable drive frames 9. That is, the above refining pipes 11 can be two-stage telescopic, that is, they can extend a longer distance compared with the conventional one-stage telescopic. The above structure is not simply the superposition of the refining and slag removal operation structures, but is specially designed to ensure that the two do not interfere with each other. The side design can ensure balance while avoiding affecting the slag removal operation. The synchronous rotation design can ensure simultaneous control without the need to extend the two operation structures into the furnace mouth separately. In order to avoid mutual influence on the operation, the two ends of the slag rake 6 avoid the movement path of the refining pipe 11. That is, the two can operate simultaneously without affecting each other. The end of the side guide rail 7 does not exceed the end of the straight rail beam 4. Collision can be avoided, and the operation can be performed according to the standard of the slag rake 6. The refining pipe can be two-stage telescopic due to its low weight, while the slag rake 6 can only be one-stage telescopic due to its large weight.

[0034] Through the above, the slag removal and refining structures can be provided on the same mobile platform 1, and the two structures are independently controlled to operate without affecting each other. In the case of demand, the refining and slag removal operations can be completed simultaneously.

[0035] As a preferred embodiment, as shown in Figure 7As shown, in order to prevent the refining tube 11 from sagging, the side guide rail 7 is provided with an end support platform 10 near the end of the slag rake 6, and the refining tube 11 is supported by the end support platform 10, which is not limited to the movable drive frame 9, but can be auxiliary supported by the end support platform 10.

[0036] At the same time, correspondingly, multiple movable drive frames 9 are arranged at intervals along the length direction of the side guide rail 7. The design of multiple movable drive frames 9 can also ensure the stability of the refining tube 11.

[0037] like Figure 6 As shown, in a preferred embodiment, the driving method of the aforementioned movable drive frame 9 is as follows: a ring chain 8 is provided on the plane along the length direction of the side guide rail 7, and the ring chain 8 is sleeved on the guide gear at the front end and the drive gear at the rear end of the side guide rail 7, ensuring that it can rotate clockwise and counterclockwise after being powered on. The movable drive frame 9 then includes a movable locking platform 91 detachably connected to the ring chain 8. After ensuring that it is locked to the ring chain 8 and rotates synchronously, a synchronous upright plate 92 is provided on the side of the movable locking platform 91 away from the linear guide beam 4. Clamping wheels 93 are spaced apart along the vertical direction on the synchronous upright plate 92, and the refining tube 11 is positioned between two clamping wheels 93. Through the forward and reverse rotation of the ring chain 8, the movable drive frame 9 fixed to it can be driven to move back and forth reciprocally. In this way, the technical effect of driving the refining tube 11 to move back and forth through the ring chain 8 can be achieved, which is a single-stage telescopic movement.

[0038] Furthermore, to independently drive the movement of the refining tube 11, any one of the clamping wheels 93 is connected to a drive motor 95. With both clamping wheels 93 clamping the tube and any one of them rotating, the refining tube 11 can be driven to move back and forth. Correspondingly, to achieve clamping of the refining tube 11, clamping wheels 93 not connected to the drive motor 95 are mounted on the spacing adjuster 94, and their spacing from adjacent clamping wheels 93 is adjustable. By clamping the refining tube 11 with the clamping wheels 93, only one clamping wheel 93 needs to be rotated; with sufficient friction, the movement of the refining tube 11 can be achieved, i.e., a two-stage telescopic movement.

Claims

1. A refining slag removal integrated machine, comprising a mobile platform (1), a rotary platform (2) disposed above the mobile platform (1), and a linear rail beam (4) connected above the rotary platform (2) via a pitch drive frame (3), characterized in that, The linear track beam (4) is provided with a telescopic rod (5) along its length, and the end of the telescopic rod (5) is provided with a slag rake (6); The straight rail beam (4) is also symmetrically provided with side guide rails (7) on both sides, and the length direction of the side guide rails (7) is parallel to the length direction of the straight rail beam (4). The side guide rails (7) are provided with movable drive frames (9) along the length direction, and the movable drive frames (9) are provided with refining tubes (11). The refining tubes (11) can move relative to the movable drive frames (9) along the length direction of the side guide rails (7).

2. The refining slag removal integrated machine according to claim 1, characterized in that, The side guide rail (7) is provided with an end support platform (10) near the end of the slag rake (6), and the refining pipe (11) is supported by the end support platform (10).

3. The refining slag removal integrated machine according to claim 1, characterized in that, The side guide rail (7) is provided with an annular chain (8) along the plane of its length direction, and the movable drive frame (9) includes a movable locking platform (91) detachably connected to the annular chain (8). The movable locking platform (91) is provided with a synchronous upright plate (92) on the side away from the linear rail beam (4). The synchronous upright plate (92) is provided with clamping wheels (93) spaced apart along the vertical direction. The refining tube (11) is located between two clamping wheels (93).

4. The refining slag removal integrated machine according to claim 3, characterized in that, Each of the clamping wheels (93) is connected to a drive motor (95).

5. The refining slag removal integrated machine according to claim 4, characterized in that, The clamping wheel (93) not connected to the drive motor (95) is set on the spacing adjuster (94), and the spacing between it and the adjacent clamping wheel (93) can be adjusted.

6. The refining slag removal integrated machine according to claim 1, characterized in that, Multiple movable drive frames (9) are spaced apart along the length of the side guide rail (7).

7. The refining slag removal integrated machine according to claim 1, characterized in that, The slag rake (6) is connected to the telescopic rod (5) via an angle adapter.

8. The refining slag removal integrated machine according to claim 1, characterized in that, The mobile platform (1) is capable of moving in two mutually perpendicular directions.

9. A refining slag removal integrated machine according to claim 1, characterized in that, The two ends of the slag rake (6) are set to avoid the moving path of the refining tube (11).

10. A refining slag removal integrated machine according to claim 1, characterized in that, The end of the side guide rail (7) does not exceed the end of the straight rail beam (4).