Pad-paper-free embroidery machine auxiliary device
By using a paperless embroidery machine auxiliary device, and by utilizing the discharge mechanism and automated coating technology, the problems of unstable paper supply and manual cutting in embroidery machines have been solved, achieving efficient and stable slurry coating and drying, thus improving the quality and efficiency of embroidery.
Patent Information
- Application Number
- CN202422758512.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-11-13
AI Technical Summary
The existing paper feeding device of the embroidery machine has an unstable paper feeding process, resulting in low embroidery efficiency and the need for manual cutting of the padding paper, which affects the embroidery quality.
The auxiliary device for embroidery machines that does not require padding paper includes a feeding mechanism, a feeding pipe, a support, a crossbeam, and a mounting frame. It uses a roller or nozzle mechanism to evenly apply the paste, and combined with a heating and blowing or spraying device, it realizes the automated application and drying of the paste.
It improves the working efficiency of embroidery machines, avoids manual cutting of padding paper, ensures the stability and consistency of embroidery quality, saves manpower, and enhances the automation level of the embroidery process.
Smart Images

Figure CN223576741U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to embroidery machine auxiliary device field, concretely relates to a pad paper's embroidery machine auxiliary device of exemption. BACKGROUND
[0002] In the embroidery process of the current embroidery machine, in order to ensure the strength and tension of cloth, usually a layer of paper is padded in the place where embroidery is needed. The role of this layer of paper is crucial, it can ensure that the cloth has enough supporting force in the embroidery process, prevent the deformation or shrinkage of the embroidered pattern due to the cloth being too soft, and cannot achieve the expected effect; in addition, the cloth piece needs to be adhered to the operation table of the embroidery machine with double-sided adhesive tape, to avoid the problems such as embroidery needle misalignment caused by cloth displacement or sliding during the embroidery process, so as to ensure the quality and appearance of embroidery.
[0003] However, the existing paper supply device of the embroidery machine has many problems in the paper supply process. First, the paper supply process is unstable, sometimes fast and sometimes slow, leading to frequent paper shortage or accumulation during the embroidery process, which not only reduces the efficiency of embroidery, but also may cause the embroidery quality to decline. Secondly, the current paper supply device of the embroidery machine is not equipped with a paper cutting device, so manual cutting is required each time, which not only consumes a lot of time, but also the size of the cut paper is uneven, affecting the appearance and quality of the embroidery.
[0004] Therefore, finding a process and supporting device that can eliminate the use of pad paper has become a technical problem that needs to be solved by the technical personnel in the field. UTILITY MODEL CONTENT
[0005] The utility model provides a pad paper's embroidery machine auxiliary device of exemption to solve the problems of the existing paper supply device of the embroidery machine, consumes manpower and low efficiency, the purpose is no longer using pad paper in the embroidery process, thereby improving the working efficiency of the embroidery machine and improving the embroidery quality.
[0006] The utility model aims to realize the following technical scheme:
[0007] A pad paper's embroidery machine auxiliary device, characterized by comprising: a discharge mechanism for uniformly distributing sizing material on cloth; a material conveying pipe having one end installed on the discharge mechanism and the other end connected to a container for conveying sizing material; a support comprising a first support and a second support fixedly connected to the discharge mechanism; a cross beam fixedly connected to the first support and the second support; a mounting bracket comprising a first mounting bracket and a second mounting bracket, the first mounting bracket being used to fix the auxiliary device to the embroidery machine, and the cross beam being mounted on the second mounting bracket.
[0008] Preferably, the mounting bracket further comprises a reinforcing plate connected to one end of the first mounting bracket and the other end of the second mounting bracket.
[0009] Preferably, the auxiliary device further comprises a workbench, which is placed below the discharging mechanism.
[0010] Preferably, a vacuum pump is further connected between the feeding pipe and the container.
[0011] Preferably, the discharging mechanism is a roller mechanism, which comprises a cylinder body, a plurality of micro-holes are uniformly arranged on the curved surface of the cylinder body, a brush sleeve is sleeved on the curved surface of the cylinder body, a cover body comprises a first cover body and a second cover body, which are respectively installed at two ends of the cylinder body, a first opening and a second opening are arranged at the center of the first cover body and the second cover body, a third opening is further arranged on the first cover body, and the feeding pipe is installed through the third opening, a supporting shaft is arranged in the cylinder body through the first opening and the second opening, and the supporting shaft is movably connected with the support.
[0012] Further preferably, a spiral blade is arranged on the supporting shaft.
[0013] Preferably, the discharging mechanism can also be a nozzle mechanism, which comprises a barrel, the barrel is a hollow sealed cylinder body, a plurality of nozzles are arranged on the curved surface of the barrel, a fourth opening is arranged at one end of the barrel, and the feeding pipe is installed through the fourth opening, a first connecting part and a second connecting part are arranged at the center of two ends of the barrel, and the first connecting part and the second connecting part are respectively detachably connected with the first support and the second support.
[0014] Further preferably, the nozzle mechanism further comprises a nozzle cap, which is detachably connected with the nozzle.
[0015] Preferably, the auxiliary device further comprises a heating blowing device or a spraying device, which is installed on the second mounting bracket in parallel with the discharging mechanism.
[0016] Preferably, the auxiliary device further comprises a discharging roller and a feeding roller, and a motor is connected with the discharging roller and the feeding roller and drives the discharging roller and the feeding roller.
[0017] Compared with the prior art, the auxiliary device has the following beneficial effects:
[0018] 1. The auxiliary device of the embroidery machine without paper pad, comprising: a discharging mechanism for uniformly arranging sizing material on cloth; a material conveying pipe connected to a container at one end and used for conveying sizing material; a support comprising a first support and a second support fixedly connected with the discharging mechanism; a cross beam fixedly connected with the first support and the second support; a first mounting frame and a second mounting frame, the first mounting frame being used for fixing the auxiliary device on the embroidery machine, and the cross beam being mounted on the second mounting frame. The auxiliary device can replace the paper pad in the traditional process, avoid the problems of wasting manpower, low efficiency and affecting embroidery quality caused by using the paper pad, conveniently apply sizing material, and make the cloth have the strength and tension required for embroidery and stably stay on the embroidery machine table during the embroidery process.
[0019] 2. The auxiliary device of the embroidery machine without paper pad, wherein the discharging device can be a roller mechanism, the roller mechanism is provided with a cylinder, a plurality of micropores are uniformly arranged on the curved surface of the cylinder, a brush sleeve is arranged on the surface of the cylinder, sizing material in the cylinder penetrates out through the micropores and is uniformly applied on the cloth through the brush sleeve; in addition, a spiral blade is arranged on the supporting shaft; the roller mechanism can uniformly apply sizing material on the cloth, and the roller mechanism is suitable for paste-shaped and solution-shaped sizing material, when the sizing material is paste-shaped, the spiral blade plays a stirring role and improves the homogeneity of the sizing material.
[0020] The discharging device can also be a nozzle mechanism, the nozzle mechanism comprises a barrel, the barrel is a hollow sealed cylinder, a plurality of nozzles are arranged on the curved surface of the barrel, a fourth opening is arranged at one end of the barrel for mounting the material conveying pipe, first and second connecting portions are arranged at the centers of the two ends of the barrel and are detachably connected with the first and second supports respectively. The nozzle mechanism further comprises a nozzle cap which is detachably connected with the nozzles; the nozzle mechanism is suitable for solution-shaped sizing material, and further comprises a nozzle cap for controlling the opening and closing of the nozzles, and the number of opened nozzles can be adjusted according to the required spraying area during use.
[0021] 3. The embroidery machine without paper pad further comprises a discharging roller and a feeding roller, the discharging roller and the feeding roller are connected with a motor and are driven by the motor. Under the driving of the motor, the discharging roller and the feeding roller rotate towards the discharging roller and convey the cloth to the discharging roller, thereby saving labor. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 It is a whole structure schematic view of the auxiliary device of the embroidery machine without paper pad.
[0023] Figure 2A schematic view of a roller mechanism of the embroidery machine auxiliary device without pad paper of the utility model;
[0024] Figure 3 A schematic view of a nozzle mechanism of the embroidery machine auxiliary device without pad paper of the utility model;
[0025] Figure 4 A schematic view of a spraying device of the embroidery machine auxiliary device without pad paper of the utility model.
[0026] Wherein, 1, the material conveying pipe, 21, the first support, 22, the second support, 3, the crossbeam, 41, the first mounting bracket, 42, the second mounting bracket, 43, the reinforcing plate, 5, the roller mechanism, 51, the barrel, 52, the brush cover, 53, the first cover, 531, the first opening, 532, the third opening, 54, the second cover, 541, the second opening, 55, the support shaft, 551, the spiral blade, 6, the nozzle mechanism, 61, the material cylinder, 611, the nozzle, 612, the fourth opening, 62, the first connecting part, 63, the second connecting part, 64, the nozzle cap, 7, the heating and blowing device, 8, the spraying device, 91, the feeding roller, 92, the discharging roller, 10, the workbench, 11, the container box, 12, the embroidery machine. DETAILED DESCRIPTION
[0027] Exemplary embodiments of the present application will be described herein below with reference to the accompanying drawings. While exemplary embodiments of the present application are illustrated, it is to be understood that the application is not limited to the embodiments described herein, but can be practiced with variation within the spirit and scope of the present application. Rather, the present application is provided so that one skilled in the art can understand the application completely, and so that the present application can be carried out in full.
[0028] Embodiment 1
[0029] The embroidery machine auxiliary device without pad paper provided in the present embodiment, as shown in the drawings, comprises: Figures 1-2
[0030] The discharging mechanism is used for uniformly distributing the slurry on the cloth.
[0031] The material conveying pipe 1 is installed on the discharging mechanism and is used for conveying the slurry; the material conveying pipe 1 and the discharging mechanism are sealingly connected and can be installed through thread cooperation, and a sealing ring is added to ensure the sealing property. As a specific implementation manner, the material conveying pipe 1 is connected with the container box 11, and the container box is used for containing the slurry. Preferably, a pump body can be further arranged between the material conveying pipe 1 and the container box 11, so as to pump the slurry from the container box 11 to the discharging mechanism through the material conveying pipe 1.
[0032] The support comprises the first support 21 and the second support 22 and is fixedly connected with the discharging mechanism.
[0033] The crossbeam 3 is fixedly connected with the first support 21 and the second support 22; the crossbeam 3 and the first support 21, the second support 22 can be integrally arranged or detachably connected through threads or embedding. Figure 1 As shown in the figure, the crossbeam 3 is connected with a discharging mechanism below, and a workbench 10 is placed below the discharging mechanism, and the cloth is laid on the workbench 10, and the workbench 10 can be arranged as a liftable workbench to match the height of the discharging mechanism.
[0034] The mounting frame includes a first mounting frame 41 and a second mounting frame 42, the first mounting frame 41 is used for fixing the auxiliary device on the embroidery machine, and the crossbeam 3 is mounted on the second mounting frame 42. As a preferred implementation manner of the embodiment, the mounting frame further includes a reinforcing plate 43, one end of the reinforcing plate 43 is connected with the first mounting frame 41, and the other end is connected with the second mounting frame 42, so as to provide greater support for the mounting frame and improve the stability of the auxiliary device.
[0035] The auxiliary device can be integrally arranged with the embroidery machine or detachably connected with the embroidery machine through bearings or threads. The arrangement manner of the embodiment is shown in the figure. Figure 1 As shown in the figure, the auxiliary device is mounted on the side of the embroidery machine 12 through the mounting frame, and the cloth coated with paste is directly conveyed to the embroidery machine 12, which greatly saves manpower and improves work efficiency.
[0036] As a specific implementation manner of the embodiment, the discharging mechanism is a roller mechanism 5, and the roller mechanism 5 includes:
[0037] A cylinder body 51, a plurality of micro-holes are uniformly arranged on the curved surface of the cylinder body 51; the paste in the cylinder body 51 can seep out through the micro-holes.
[0038] A brush sleeve 52, the brush sleeve 52 is sleeved on the curved surface of the cylinder body 51; the brush sleeve 52 can make the coating more uniform.
[0039] A cover body including a first cover body 53 and a second cover body 54, respectively installed at two ends of the cylinder body 51, first and second openings 531 and 541 are arranged at the centers of the first and second cover bodies 53 and 54, and a third opening 532 is arranged in the first cover body 53 for mounting the feeding pipe 1; the cover body is detachably connected with the cylinder body 51 through threads, and a sealing ring can be added to ensure the sealing property.
[0040] A supporting shaft 55 is arranged in the cylinder body 51 through the first and second openings 531 and 541.
[0041] As a preferred implementation manner of the embodiment, the supporting shaft 55 is provided with a spiral blade 551. When the paste-like sizing material is used, the spiral blade 551 plays a stirring role, so that the sizing material is more uniform, and the brushing effect is better.
[0042] As a preferred implementation manner of the embodiment, the supporting shaft 55 is movably connected with the support at both ends. The connection between the supporting shaft 55 and the support can be hinged or connected through a bearing, so as to provide a certain degree of freedom for the rotation of the roller mechanism 5.
[0043] As a preferred implementation manner of the embodiment, the pad paper-free embroidery machine auxiliary device further comprises a heating and blowing device 7, which is installed side by side with the discharging mechanism on the second mounting frame 42 and is installed on the side close to the embroidery machine 12. The heating and blowing device 7 can accelerate the drying of the cloth, so as to enter the next process as soon as possible and improve the working efficiency of the embroidery machine.
[0044] For the purpose of the utility model, the movement of the cloth can be completed by manual dragging, or the power can be provided by a machine. The embodiment provides a discharging and feeding device, which comprises a feeding roller 91 and a discharging roller 92, the feeding roller 91 and the discharging roller 92 are connected with a motor and are driven by the motor. Under the driving of the motor, the feeding roller 91 and the discharging roller 92 rotate towards the discharging roller 92 and convey the cloth towards the discharging roller 92, thereby saving manual work.
[0045] The working principle of the pad paper-free embroidery machine auxiliary device is as follows: the cloth is laid flat on the workbench 10, the pump body is opened, the sizing material in the container box 11 is sucked into the roller mechanism 5 through the feeding pipe 1, the sizing material seeps out of the micropores of the cylinder body 5 and is uniformly distributed on the brush sleeve 52, the motor is turned on to drive the feeding roller 91 and the discharging roller 92 to convey the cloth towards the discharging roller 92, so that the cylinder body 51 rolls on the cloth and uniformly applies the sizing material, the heating and blowing device 7 is turned on to quickly dry the sizing material on the cloth, the next step is carried out, and after use, the pump body and the heating and blowing device 7 are turned off.
[0046] Embodiment 2
[0047] The pad paper-free embroidery machine auxiliary device provided by the embodiment is different from that of embodiment 1 in that the discharging mechanism is a nozzle mechanism 6, as shown in Figure 3 The nozzle mechanism 6 is suitable for sizing material in solution form, as shown in Figure 3 The nozzle mechanism 6 comprises:
[0048] A material cylinder 6 is a hollow sealed cylinder, and a plurality of nozzles 661 are arranged on the curved surface of the material cylinder 6. One end of the material cylinder 6 is provided with a fourth opening 612 for mounting the material conveying pipe 1. The material conveying pipe 1 and the material discharging mechanism are sealed and connected, and can be mounted by thread cooperation, and a sealing ring is added to ensure the sealing property.
[0049] First and second connecting parts 62 and 63 are arranged at the centers of the two ends of the material cylinder 6, and are detachably connected with the first and second supports 21 and 22, respectively. As a specific implementation manner of the embodiment, the first and second connecting parts 62 and 63 are connected with the first and second supports 21 and 22 by thread cooperation.
[0050] As a preferred implementation manner of the embodiment, the nozzle mechanism 6 further comprises a nozzle cap 64, which is detachably connected with the nozzle 551. The nozzle cap 64 is used to control the opening and closing of the nozzle 661, and when in use, the number of opened nozzles 661 can be adjusted according to the area to be sprayed.
[0051] The working principle of the pad-free embroidery machine auxiliary device of the embodiment is as follows: the cloth is laid flat on the workbench 10, the number of nozzles 611 to be used is determined according to the size of the area of the cloth to be coated, the nozzle cap 64 is mounted on the nozzles 611 not in use, then the pump body is opened, the pulp in the container 11 is sucked into the nozzle mechanism 6 through the material conveying pipe 1, the pulp is sprayed from the nozzle mechanism 611, the cloth is manually dragged to uniformly coat the pulp on the cloth, the heating and blowing device 7 is opened to quickly dry the pulp on the cloth for the next processing, and after use, the pump body and the heating and blowing device 7 are closed.
[0052] Embodiment 3
[0053] The pad-free embroidery machine auxiliary device of the embodiment is different from that of embodiment 1 in that the heating and blowing device 7 is replaced by a spraying device 8, as shown in Figure 4 The spraying device 8 is mounted on the second mounting bracket 42 in parallel with the material discharging mechanism, and the spraying device 8 is mounted on the side close to the embroidery machine 12. The spraying device 8 is used to spray water absorbing agent, which can quickly dry the cloth and quickly enter the next process, thereby improving the working efficiency of the embroidery machine.
[0054] The working principle of the embroidery machine auxiliary device without paper pad is as follows: the cloth is laid flat on the workbench 10, the number of nozzles 611 used is determined according to the size of the area of the cloth to be coated, the nozzle caps 64 are installed on the unused nozzles 611, then the pump body is opened, the pulp in the container box 11 is sucked into the nozzle mechanism 6 through the feed pipe 1, the pulp is sprayed from the nozzle mechanism 611, the cloth is manually dragged to make the pulp evenly coated on the cloth, the spraying device 8 is opened to spray the water absorbing agent to make the cloth dry quickly for the next processing, and after use, the pump body is closed and the spraying device 8 is closed.
[0055] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the foregoing embodiments of the present application are described in detail, for those skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement, within the spirit and principles of the present application, any modification, equivalent replacement, improvement, etc., should be included in the scope of protection of the present application.
Claims
1. A paperless embroidery machine auxiliary device, characterized in that, include: The discharge mechanism is used to evenly distribute the slurry onto the fabric. The conveying pipe (1) is installed on the discharge mechanism at one end and connected to the container (11) at the other end for conveying slurry; The support includes a first support (21) and a second support (22), which are fixedly connected to the discharge mechanism; The crossbeam (3) is fixedly connected to the first bracket (21) and the second bracket (22); The mounting frame includes a first mounting frame (41) and a second mounting frame (42), the first mounting frame (41) being used to fix the auxiliary device on the embroidery machine, and the crossbeam (3) being mounted on the second mounting frame (42).
2. The paperless embroidery machine auxiliary device according to claim 1, characterized in that, The mounting bracket also includes a reinforcing plate (43), one end of which is connected to the first mounting bracket (41) and the other end of which is connected to the second mounting bracket (42).
3. The paperless embroidery machine auxiliary device according to claim 1, characterized in that, It also includes a workbench (10) which is placed below the discharge mechanism.
4. The paperless embroidery machine auxiliary device according to claim 1, characterized in that, A vacuum pump is also connected between the feed pipe (1) and the container (11).
5. The paperless embroidery machine auxiliary device according to claim 1, characterized in that, The discharge mechanism is a roller mechanism (5), and the roller mechanism (5) includes: The cylindrical body (51) has micropores uniformly formed on its curved surface; Brush sleeve (52), the brush sleeve (52) is fitted on the curved surface of the cylinder (51); The cover includes a first cover (53) and a second cover (54), which are respectively installed at both ends of the cylinder (51). The first cover (53) and the second cover (54) have a first opening (531) and a second opening (541) in the center. The first cover also has a third opening (532) for installing the material conveying pipe (1). A support shaft (55) is inserted into the cylinder (51) through the first opening (531) and the second opening (541), and the support shaft (55) is movably connected to the bracket.
6. The paperless embroidery machine auxiliary device according to claim 5, characterized in that, The support shaft (55) is provided with a helical blade (551).
7. The paperless embroidery machine auxiliary device according to claim 1, characterized in that, The discharge mechanism can also be a nozzle mechanism (6), and the nozzle mechanism (6) includes: The material cylinder (61) is a hollow sealed cylinder with several nozzles (611) on its curved surface and a fourth opening (612) at one end for installing the material conveying pipe (1). The material cylinder has a first connecting part (62) and a second connecting part (63) at the center of both ends, which are detachably connected to the first bracket (21) and the second bracket (22) respectively.
8. The paperless embroidery machine auxiliary device according to claim 7, characterized in that, The nozzle mechanism also includes a nozzle cap (64) which is detachably connected to the nozzle (611).
9. The paperless embroidery machine auxiliary device according to any one of claims 1 to 8, characterized in that, It also includes a heating and blowing device (7) or a spraying device (8), which is installed side by side with the discharge mechanism on the second mounting frame (42).
10. The paperless embroidery machine auxiliary device according to claim 9, characterized in that, It also includes a feeding roller (91) and a discharging roller (92), which are connected to and driven by motors.