Foundation asphalt concrete surface paving device

By designing an asphalt concrete paving device that drives the roller mechanism and the paving mechanism, and utilizing a swing and wire suspension structure, the problem of low paving efficiency on narrow roads was solved, achieving efficient and rapid paving results and adapting to high-temperature environments.

CN223576897UActive Publication Date: 2025-11-21AIRPORT CONSTR ENG CO LTD
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Patent Information

Application Number
CN202423022477.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-11-21
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

In existing technologies, asphalt concrete paving operations on narrow roads are inefficient and labor-intensive, especially in hot weather, and large paving machinery cannot enter narrow roads for construction.

Method used

A basic asphalt concrete pavement paving device was designed, including a drive roller mechanism and a paving mechanism. The paving plate is oscillating by a motor-driven rotating wheel and an eccentrically hinged crank structure, combined with a steel wire suspension structure, to achieve efficient paving and leveling of the material.

Benefits of technology

It enables efficient and rapid paving operations on narrow roads, reduces the workload and difficulty of manual operations, and adapts to the construction needs in high-temperature environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a foundation asphalt concrete surface paving device which comprises a driving roller mechanism, paving mechanisms are fixedly connected to the two sides of the driving roller mechanism respectively, each paving mechanism comprises a rack, and a plurality of paving units are installed at the bottom of each rack; the spreading unit comprises a spreading plate; the spreading plate is mounted on the rack through a swinging structure; the swinging structure comprises a motor fixedly mounted on the rack, and a rotating wheel is mounted on an output shaft of the motor; a crank is hinged to the eccentric part of the rotating wheel, a mounting rod is hinged to the crank, and the mounting rod is fixedly mounted at the top of the flattening plate; the two sides of the top of the flattening plate are hinged to the rack through hinge structures respectively. The device is simple in structure and suitable for construction on narrow and long roads, compared with a traditional construction mode, the efficiency is higher, and the workload and difficulty of manual operation are greatly reduced.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of asphalt concrete paving construction, especially relates to a basic asphalt concrete surface paving device. BACKGROUND

[0002] In the road construction process, the roadbed often adopts the material composed of asphalt and concrete to carry out paving. Specifically, the construction equipment pours the asphalt and concrete material on the road during the construction process, and then uses a forklift or the like to preliminarily pave the material on the roadbed. However, the forklift or the like can only carry out preliminary rough paving, and the flatness after paving is not high.

[0003] The operator needs to carry out secondary paving during the construction process. The current paving operation is mainly carried out by large paving machinery. However, the limitation of large paving machinery lies in that it can only be used in the case of wide and long roads (main traffic arteries), and its flexibility and mobility are poor.

[0004] As for narrow roads, large operating equipment cannot enter the operation at all, and the current method can only be manual paving. Specifically, after the material is preliminarily paved by the forklift or the like, the operator uses a shovel plate or the like to manually pave and flatten. However, although this method has high flexibility, the operation efficiency and workload are large.

[0005] Especially for narrow and long roads, the above-mentioned operation method has a very large labor amount, and the operation difficulty is greater in high-temperature weather. In high-temperature weather, asphalt and other materials are prone to softening and sticking, and emit irritating odors, resulting in a very large workload for paving operation. INVENTION CONTENTS

[0006] Based on the above background, the purpose of the utility model is to provide a basic asphalt concrete surface paving device.

[0007] To achieve the above purpose, the utility model adopts the following technical solutions:

[0008] A basic asphalt concrete surface paving device, comprising a driving roller mechanism, both sides of the driving roller mechanism are fixedly connected with a paving mechanism, the paving mechanism comprises a rack, and a plurality of paving units are installed at the bottom of the rack;

[0009] The paving unit comprises a flattening plate, and the flattening plate is installed on the rack through a swing structure;

[0010] The swing structure comprises a motor fixedly installed on the rack, and a rotating wheel is installed on the output shaft of the motor;

[0011] The eccentric part of the rotating wheel is hinged with a crank, the crank is hinged with a mounting rod, and the mounting rod is fixedly installed on the top of the flattening plate.

[0012] The top of the flattening plate is hinged on the rack through the hinged structure on both sides.

[0013] Preferably, the driving roller mechanism comprises a wheel frame, and motor mounting sleeves are integrally formed at the front and rear ends of the wheel frame, respectively.

[0014] The output shaft of the roller motor is fixedly connected with a driving roller.

[0015] Preferably, the rack comprises oblique end racks arranged at intervals in front and back, and the oblique end racks are detachably installed with connecting racks fixedly connected to the motor mounting sleeves.

[0016] The bottom of the oblique end rack is fixedly connected with a plurality of column rods, and the column rods are fixedly connected with a frame-shaped rack.

[0017] The motor is fixedly installed on the frame-shaped rack.

[0018] Preferably, a plurality of T-shaped racks are fixedly connected to the frame-shaped rack, and the motor is installed on the T-shaped rack.

[0019] Preferably, the hinged structure comprises lower hinge pieces fixedly connected to the top of the flattening plate on both sides in front and back, and upper hinge pieces matched with the lower hinge pieces are fixedly connected to the bottom of the frame-shaped rack on both sides in front and back.

[0020] The lower hinge pieces and the upper hinge pieces are fixedly connected through a hinge rod.

[0021] Preferably, the upper hinge pieces and the lower hinge pieces each comprise a hinge seat, a hinge ball is hinged in the hinge seat, and the hinge rod is fixedly connected between the hinge balls.

[0022] Preferably, the asphalt concrete surface paving device further comprises a steel wire suspension structure.

[0023] The steel wire suspension structure is suspended between the oblique end racks.

[0024] Preferably, the steel wire suspension structure comprises two steel wire lifting ropes arranged in an inclined and crossed manner.

[0025] The opposite two ends of the steel wire lifting rope are fixedly connected to the end positions of the oblique end racks, and the end positions of the oblique end racks are fixedly connected with lifting arms fixedly connected with the steel wire lifting rope.

[0026] Preferably, the center part of the wheel frame is fixedly connected with a support steel wire lifting rope strut component.

[0027] The supporting rod part comprises a supporting rod fixedly connected to the wheel frame, and a pair of locking seats of extruded positioning steel wire hoisting ropes are threadedly connected to the upper end of the supporting rod, and the intersection of the steel wire hoisting ropes is locked and pressed between the locking seats.

[0028] The utility model has the following beneficial effects:

[0029] 1、Realize when the flat board is supported on the laid road material in the working process, at the moment, under the drive of the motor, the flat board is swung up through the rotating wheel and eccentric hinged crank, and in the swinging process, the flat board is continuously swung and smoothed on the laid road material, the laid material is realized to be spread and smoothed.

[0030] 2、The steel wire suspension structure comprises two steel wire hoisting ropes which are arranged in an inclined and intersected mode, that is, the two steel wire hoisting ropes are in an X shape.

[0031] 3、The device disclosed by the utility model has simple structure and is suitable for construction on a narrow and long road, and compared with the traditional construction mode, the device has higher efficiency and greatly reduces the workload and difficulty of manual operation. BRIEF DESCRIPTION OF DRAWINGS

[0032] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the drawings needed to be used in the embodiment or the prior art description will be briefly introduced as follows, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative labor.

[0033] Figure 1 It is an overall structural schematic view in the embodiment of the utility model;

[0034] Figure 2 It is a structural schematic view of the paving unit in the embodiment of the utility model;

[0035] Figure 3 It is a structural schematic view of the flat board in the embodiment of the utility model;

[0036] Figure 4 It is a structural schematic view of the driving roller mechanism in the embodiment of the utility model;

[0037] Figure 5 It is a front view in the embodiment of the utility model Figure 1

[0038] ​The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0039] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0040] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.

[0041] Furthermore, in this utility model, descriptions involving "first," "second," etc., are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of that feature. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this utility model.

[0042] Example 1

[0043] like Figures 1-5 As shown, a basic asphalt concrete pavement paving device includes a drive roller mechanism. The specific structure of the drive roller mechanism is as follows: the drive roller mechanism includes a wheel frame 11, and motor mounting sleeves 12 are integrally formed at the front and rear ends of the wheel frame 11. A roller motor 14 is installed inside the motor mounting sleeve 12. According to the existing roller drive method, a drive roller 13 is fixedly connected to the output shaft of the roller motor 14.

[0044] A paving mechanism is fixedly connected to both sides of the drive roller mechanism (the left and right sides of the wheel frame 11). The paving mechanism includes a frame, which has the following shape: the frame includes inclined end frames 22 spaced apart at the front and rear. The inclined end frames 22 are detachably mounted with connecting frames 23 fixedly connected to the motor mounting sleeve 12 (specifically, fixed by bolt fastening). Several column rods 221 are fixedly connected to the bottom of the inclined end frames 22, and frame-shaped frames 21 are fixedly connected between the column rods 221. The motor is fixedly mounted on the frame-shaped frames 21. Specifically, several T-shaped frames are fixedly connected to the frame-shaped frames 21, and the motor 41 is mounted on the T-shaped frames.

[0045] Meanwhile, several paving units are installed at the bottom of the frame; during operation, as the entire device moves along the road, multiple paving units work together to efficiently spread the material onto the roadbed.

[0046] The paving unit includes a paving plate 44 (in the conventional manner, a frame-shaped reinforcing rib 441 is welded to the top of the paving plate 44 to increase the stability of the paving plate 44), which is mounted on the frame by a swing structure.

[0047] Specifically, the swing structure includes a motor 41 fixedly mounted on a frame, and the output shaft of the motor 41 is equipped with a rotating wheel 42.

[0048] The eccentric portion of the rotating wheel 42 is hinged to a crank 43 (specifically, the crank 43 is hinged to the eccentric portion of the rotating wheel 42 via a pin), and the crank 43 is hinged to a mounting rod 431, which is fixedly installed at the center of the top of the paving plate 44.

[0049] During operation, when the paving board 44 is supported on the paved road material, it is driven by the motor 41, which uses the rotating wheel 42 and the eccentrically hinged crank 43 to swing the paving board 44. During the swinging process, the paving board 44 continuously swings and smooths the paved road material, thus spreading and flattening the material. With the cooperation of multiple paving boards 44, rapid and efficient paving is achieved.

[0050] Example 2

[0051] like Figures 1-5 As shown, in this embodiment, based on the structure of embodiment 1, the top two sides of the above-mentioned flat plate 44 are respectively hinged to the frame through a hinge structure.

[0052] Specifically, the hinged structure 45 comprises lower hinge pieces fixedly connected to the top of the flattening plate 44 at the front and rear sides, and upper hinge pieces fixedly connected to the bottom of the frame 21 at the front and rear sides and matched with the lower hinge pieces; the lower hinge pieces and the upper hinge pieces are fixedly connected through a hinge rod 452. The upper hinge pieces and the lower hinge pieces each comprise a hinge seat 451, the hinge seat 451 is hingedly connected with a hinge ball 452, and the hinge rod is fixedly connected between the hinge balls 452.

[0053] During the swinging of the flattening plate through the eccentric mode, the upper hinge pieces and the lower hinge pieces are matched to swing, thereby keeping the swinging flattening movement of the entire flattening plate 44 highly stable.

[0054] Embodiment 3

[0055] As shown in Figures 1-5 the structure of Embodiment 2, the asphalt concrete surface flattening device further comprises a steel wire suspension structure. Specifically, since the left and right racks have a large span, the rack is pulled through the steel wire suspension structure to increase the stability of the entire device.

[0056] Specifically, the steel wire suspension structure is suspended between the inclined end racks 22.

[0057] The steel wire suspension structure comprises two steel wire lifting ropes 31 arranged in an inclined cross shape, i.e., the two steel wire lifting ropes 31 are in an X shape. The opposite ends of the steel wire lifting ropes 31 are fixedly connected to the end positions of the inclined end racks 22, and correspondingly, the end positions of the inclined end racks 22 are fixedly connected with lifting arms 3 for fixedly connecting the steel wire lifting ropes 31.

[0058] The center of the wheel rack 11 is fixedly connected with a support rod part for supporting the steel wire lifting ropes 31; the support rod part comprises a support rod 32 fixedly connected to the wheel rack 11, and a pair of locking seats 32 for extruding and positioning the steel wire lifting ropes 31 are threadedly connected to the upper end of the support rod 32 (a threaded hole is formed in the middle of the locking seat, and the locking seat is threadedly connected to the support rod in a threaded connection mode), and the intersection of the steel wire lifting ropes 31 is locked and pressed between the locking seats 32. Specifically, the intersection of the steel wire lifting ropes 31 is supported on the lower locking seat 321, and then the upper locking seat 321 is extruded onto the steel wire lifting ropes 31.

[0059] This mode has the advantage that the steel wire lifting ropes 31 can be tensioned, i.e., the locking seat 31 is adjusted upward when the steel wire lifting ropes 31 are loose.

[0060] In actual work, in order to increase the stability of the locked steel wire, a clamping groove is formed on the locking seat to facilitate clamping the steel wire.

[0061] Of course, the above description is not a limitation of the utility model, the utility model is also not limited to the above examples, the changes, modifications, additions or replacements made by the person skilled in the art within the essential scope of the utility model should also belong to the protection scope of the utility model.

Claims

1. A basic asphalt concrete pavement paving device, characterized in that, It includes a drive roller mechanism, on both sides of which a paving mechanism is fixedly connected. The paving mechanism includes a frame, and a plurality of paving units are installed at the bottom of the frame. The paving unit includes a paving plate, which is mounted on the frame via a swing structure; The swing structure includes a motor fixedly mounted on a frame, and a rotating wheel is mounted on the output shaft of the motor. The eccentric part of the rotating wheel is hinged to a crank, the crank is hinged to a mounting rod, and the mounting rod is fixedly installed on the top of the paving plate. The top two sides of the paving board are hinged to the frame via hinge structures.

2. The basic asphalt concrete pavement paving device according to claim 1, characterized in that, The drive roller mechanism includes a wheel frame, and motor mounting sleeves are integrally formed at both the front and rear ends of the wheel frame, with a roller motor installed inside the motor mounting sleeves; A drive roller is fixedly connected to the output shaft of the roller motor.

3. The basic asphalt concrete pavement paving device according to claim 2, characterized in that, The frame includes inclined end frames spaced at the front and rear, and the inclined end frames are detachably mounted with connecting frames that are fixedly connected to the motor mounting sleeve. The bottom of the inclined end frame is fixedly connected to several uprights, and a frame is fixedly connected between the uprights; The motor is fixedly mounted on the frame.

4. The basic asphalt concrete pavement paving device according to claim 3, characterized in that, Several T-shaped frames are fixedly connected to the frame, and the motor is mounted on the T-shaped frames.

5. The basic asphalt concrete pavement paving device according to claim 3, characterized in that, The hinge structure includes a lower hinge component fixedly connected to the front and rear sides of the top of the paving plate, and an upper hinge component that cooperates with the lower hinge component is fixedly connected to the front and rear sides of the bottom of the frame. The lower hinge member and the upper hinge member are fixedly connected by a hinge rod.

6. The basic asphalt concrete pavement paving device according to claim 5, characterized in that, Both the upper and lower hinge components include a hinge seat, and a hinge ball is hinged within the hinge seat. The hinge rod is fixedly connected between the hinge balls.

7. The basic asphalt concrete pavement paving device according to claim 3, characterized in that, The basic asphalt concrete pavement paving device also includes a steel wire suspension structure; The steel wire suspension structure is suspended between the inclined end frames.

8. The basic asphalt concrete pavement paving device according to claim 7, characterized in that, The steel wire suspension structure includes two steel wire ropes that are arranged at an inclined cross. The two diagonally opposite ends of the steel wire rope are fixedly connected to the end positions of the inclined end frame, and the end positions of the inclined end frame are fixedly connected to the boom that is fixedly connected to the steel wire rope.

9. The basic asphalt concrete pavement paving device according to claim 8, characterized in that, A support rod component for supporting the steel wire rope is fixedly connected to the center of the wheel frame; The support rod component includes a support rod fixedly connected to the wheel frame. The upper end of the support rod is threadedly connected to a pair of locking seats for pressing and positioning steel wire ropes. The crossing parts of the steel wire ropes are locked between the locking seats.