Pipe cleaner tracking equipment
By introducing a line storage mechanism into the pig tracking device, the problem of tripping caused by excessively long lines was solved, achieving stable line fixation and reliable equipment operation.
Patent Information
- Application Number
- CN202520028208.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-03
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2035-01-03
AI Technical Summary
In existing pig tracking equipment, the excessively long wiring outside the device is prone to tripping, resulting in poor connection stability and affecting monitoring performance.
A pig tracking device was designed, comprising an electrical box, a box door, a signal tracking and positioning module, and a photovoltaic module. It is equipped with a line storage mechanism, which uses a clamping arm, a storage roller, a sealing box, and a pushing mechanism to store and fix the line, preventing the line from being bumped or accidentally detached due to excessive length.
This effectively secures redundant wiring, ensuring a stable connection between the wiring and the signal tracking and positioning module, preventing disconnection of wiring connectors, and improving the stability of equipment operation and monitoring effectiveness.
Smart Images

Figure CN223579354U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of pig tracking equipment, specifically a pig tracking device. Background Technology
[0002] The working principle of a pipeline cleaning tool is to place the tool into the pipeline to form a seal. The tool is then propelled forward by the pressure of the fluid in the pipeline being cleaned, or by water or air pressure provided by other equipment. This scrapes away the dirt and debris accumulated in the pipeline and pushes it out of the pipeline.
[0003] When a pig is in operation, a tracking device is needed to record its running time and calculate the degree of task completion. In the existing technology, the tracking device requires a line for installation. During the installation and use of the device, the line may be too long and leave a trail outside the device, which can cause it to be bumped or knocked over. This can affect the stability of the connection between the line and the device, thus affecting the tracking and monitoring effect of the pig. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] To address the shortcomings of existing technologies, this utility model provides a pig tracking device to solve the technical problem of excessively long cables extending outside the device, which can easily cause tripping and ultimately affect the stability of the connection between the cable and the device, thus impacting the tracking and monitoring effect of the pig.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, this utility model provides the following technical solution: a pig tracking device, comprising: an electrical box, a box door, a signal tracking and positioning module, and a photovoltaic module. The box door is connected to the electrical box via a hinge. The photovoltaic module is mounted on the upper surface of the electrical box. The signal tracking and positioning module is mounted on the top of the inner cavity of the electrical box. The bottom of the signal tracking and positioning module is evenly distributed with locking arms. The bottom of the signal tracking and positioning module is embedded with a signal input terminal. The electrical box is equipped with a wiring storage mechanism.
[0008] The cable storage mechanism includes a load-bearing plate, a storage roller is mounted on the front of the load-bearing plate, slots are evenly distributed on the outside of the storage roller, and closed boxes are evenly distributed on the top of the load-bearing plate.
[0009] The back surface of the load-bearing plate is equipped with a pushing mechanism, the pushing mechanism comprises a track groove block, the track groove block is connected with the inner cavity of the electrical box, the front surface of the track groove block is slidably connected with a track block, and the track block is connected with the load-bearing plate, the inner cavity bottom of the track groove block is equipped with an elbow pipe, the inside of the elbow pipe is slidably provided with a first piston rod and a second piston rod on both sides, and the second piston rod is connected with the elbow pipe through a spring.
[0010] Preferably, the bottom of the clamping arm is rounded, the clamping arm is matched with the clamping groove, the clamping arm is arranged above the clamping groove, and the clamping arm can be more easily inserted into the inside of the receiving roller through rounding, so that the angle of the receiving roller is fixed.
[0011] Preferably, the inside of the closing box is equipped with a damping block on both sides, and the outside of the damping block is equipped with a soft pad, the damping block can accommodate the line joint, the damping block can increase the damping feeling between the joint and the closing box, and the closing box can be arranged outside the signal input end, so that the joint is fixed in the inside of the signal input end.
[0012] Preferably, the back surface of the receiving roller is connected with the load-bearing plate through a bearing with a seat, the receiving roller has three groups, and is arranged on the front surface of the load-bearing plate, and the receiving roller can wind and collect the line.
[0013] Preferably, the first piston rod and the second piston rod are both composed of a piston and a long arm, the piston is slidably arranged in the inside of the elbow pipe, a guide disc is embedded in the inside of the piston, the second piston rod slides in the inside of the elbow pipe, so as to drive the first piston rod to move.
[0014] Preferably, the front surface of the closing box is provided with a curved groove, the inside of the curved groove is lined with a rubber sleeve, and the curved groove can facilitate the line joint to be fixed in the inside of the signal input end by the closing box.
[0015] (Three) beneficial effects
[0016] Compared with the prior art, the utility model provides a kind of pig tracking equipment, with following
[0017] Beneficial effects:
[0018] The pig tracking device, the signal tracking and positioning module, when being assembled, can quickly fix the excess lines through the added line storage mechanism, avoid the lines being easily knocked and pulled due to being too long, and quickly fix the lines and the signal tracking and positioning module through the line storage mechanism, avoid the line joint and the signal input end being disconnected, and affect the stability of the device during operation, and when the electrical box is closed through the box door, the driving pushing mechanism drives the line storage mechanism to move, the clamping arm can self-lock the line storage mechanism, and avoid the line storage mechanism from being accidentally rotated after winding the lines, and the lines are separated from the outside of the line storage mechanism. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is a front view of the utility model;
[0020] Figure 2 It is an external view of the signal tracking and positioning module of the utility model;
[0021] Figure 3 It is an external view of the line storage mechanism of the utility model;
[0022] Figure 4 It is an external view of the pushing mechanism of the utility model;
[0023] Figure 5 It is a partial sectional view of the pushing mechanism of the utility model.
[0024] In the drawing: 1, electrical box; 2, box door; 3, signal tracking and positioning module; 31, clamping arm; 32, signal input end; 4, photovoltaic module; 5, line storage mechanism; 51, bearing plate; 52, storage roller; 53, clamping groove; 54, closing box; 55, damping block; 56, curved groove; 6, pushing mechanism; 61, track groove block; 62, track block; 63, elbow; 64, first piston rod; 65, second piston rod; 66, spring. DETAILED DESCRIPTION
[0025] The technical scheme of the utility model will be described clearly and completely in the embodiments of the utility model combined with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.
[0026] The utility model provides a technical scheme, please refer to Figure 1 And Figure 2The utility model provides a kind of pig tracking device, including: electrical box 1, box door 2, signal tracking positioning module 3 and photovoltaic module 4, box door 2 is connected with electrical box 1 by hinge, photovoltaic module 4 is assembled to the upper end surface of electrical box 1, signal tracking positioning module 3 is assembled to the inner chamber top of electrical box 1, the bottom of signal tracking positioning module 3 is evenly laid with clamping arm 31, the bottom of signal tracking positioning module 3 is embedded with signal input end 32, the inside of electrical box 1 is equipped with line storage mechanism 5.
[0027] Please refer to Figure 3 And Figure 4 Electrical box 1 can protect signal tracking positioning module 3, box door 2 can close electrical box 1, door lock can be assembled between electrical box 1 and box door 2, photovoltaic module 4 can power signal tracking positioning module 3, signal tracking positioning module 3 includes host computer, battery module, wherein host computer includes modulator of LC oscillator and pulse signal generator, for generating electromagnetic signal to the position of pig positioning.
[0028] Please refer to Figure 5 Line storage mechanism 5 includes bearing plate 51, the front of bearing plate 51 is equipped with storage roller 52, the outside of storage roller 52 is evenly provided with clamping groove 53, and the top of bearing plate 51 is evenly provided with closed box 54.
[0029] Bearing plate 51 can support storage roller 52, clamping groove 53 can cooperate with clamping arm 31 to fix the position of storage roller 52, and storage roller 52 can wind line, and closed box 54 can fix the inside of signal input end 32 with line joint.
[0030] The back of bearing plate 51 is equipped with push mechanism 6, push mechanism 6 includes track groove block 61, track groove block 61 is connected with the inner chamber of electrical box 1, the front of track groove block 61 is slidably connected with track block 62, and track block 62 is connected with bearing plate 51, the inner chamber bottom of track groove block 61 is equipped with elbow pipe 63, the inside of elbow pipe 63 is slidably provided with first piston rod 64 and second piston rod 65 respectively, and spring 66 is connected between second piston rod 65 and elbow pipe 63.
[0031] Track groove block 61 can guide track block 62 to move linearly, track block 62 can drive and support bearing plate 51, elbow pipe 63 can guide first piston rod 64 and second piston rod 65, and spring 66 can drive second piston rod 65 to move and then reset.
[0032] The bottom of the clamping arm 31 is rounded, and the clamping arm 31 fits the clamping groove 53, the clamping arm 31 is assembled above the clamping groove 53, the clamping arm 31 can be more easily inserted into the inside of the storage roller 52 through rounding, thereby fixing the angle of the storage roller 52, the inside of the closure box 54 is provided with a damping block 55 on both sides, and the outside of the damping block 55 is provided with a soft pad, the damping block 55 can accommodate the line joint, and the damping block 55 can increase the damping feeling between the joint and the closure box 54, and the closure box 54 can be sleeved outside the signal input end 32, thereby fixing the joint inside the signal input end 32.
[0033] The back of the storage roller 52 is connected to the bearing plate 51 through a bearing seat, and the storage roller 52 has three groups, and is assembled to the front of the bearing plate 51, the storage roller 52 can wind and collect the line, the first piston rod 64 and the second piston rod 65 are composed of a piston and a long arm, the piston is slidingly arranged in the inside of the elbow pipe 63, and a guide disc is embedded in the inside of the piston, the second piston rod 65 slides in the inside of the elbow pipe 63, thereby driving the first piston rod 64 to move, the front of the closure box 54 is provided with a curved groove 56, the inside of the curved groove 56 is lined with a rubber sleeve, the curved groove 56 can facilitate the line joint to be fixed by the closure box 54 inside the signal input end 32.
[0034] The electrical box 1 is assembled outside the intelligent pile, the connecting line is wound outside the storage roller 52, and the storage roller 52 is driven to rotate, finally the line is wound and collected, when the line is adjusted to the required length, one end of the line is connected with the intelligent pile, the other end is placed in the inside of the closure box 54 or directly inserted into the bottom of the signal input end 32, the electrical box 1 is closed by the box door 2 and fixed by the door lock, when the electrical box 1 is closed by the box door 2, the second piston rod 65 is driven to move, thereby generating pressure, pushing the first piston rod 64 to move, driving the track block 62 and the track groove block 61 to move upward, so that the line joint in the inside of the closure box 54 is inserted into the inside of the signal input end 32, and the signal input end 32 is closed, avoiding the joint from being separated from the signal tracking positioning module 3, and at the same time the signal input end 32 is inserted into the inside of the clamping groove 53, the angle of the storage roller 52 is limited, avoiding the line outside the storage roller 52 from being separated from it;
[0035] The signal tracking positioning module 3 is assembled, the line storage mechanism 5 is additionally arranged, the excess line is fixed quickly, the line is avoided to be knocked and pulled due to being too long, the line storage mechanism 5 can also quickly fix the line with the signal tracking positioning module 3, the line joint is avoided to be disconnected with the signal input end 32, and the stability when the device runs is affected, the line storage mechanism 5 is moved by driving the driving mechanism 6 when the electrical box 1 is closed through the box door 2, the line storage mechanism 5 is self-locked by the clamping arm 31, the line is avoided to be accidentally rotated after being wound, and the line is avoided to be separated from the outside of the line storage mechanism 5.
[0036] It should be noted that the relational terms herein such as first and second and the like are used solely to distinguish one from another entity or action without necessarily requiring or implying such entity or action are in any way mutually exclusive, unless specifically indicated otherwise. Moreover, the terms "comprising", "having", "including", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises, has, includes, or the like a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0037] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A pig tracking device, comprising: The electrical box (1), the box door (2), the signal tracking and positioning module (3) and the photovoltaic module (4) are provided. The box door (2) is connected to the electrical box (1) by a hinge. The photovoltaic module (4) is mounted on the upper surface of the electrical box (1). The signal tracking and positioning module (3) is mounted on the top of the inner cavity of the electrical box (1). The electrical box (1) is characterized in that: the bottom of the signal tracking and positioning module (3) is evenly provided with clamping arms (31), the bottom of the signal tracking and positioning module (3) is embedded with a signal input terminal (32), and the electrical box (1) is equipped with a wire storage mechanism (5). The line storage mechanism (5) includes a load-bearing plate (51), a storage roller (52) is mounted on the front of the load-bearing plate (51), slots (53) are evenly opened on the outside of the storage roller (52), and a closed box (54) is evenly distributed on the top of the load-bearing plate (51). The back of the load-bearing plate (51) is equipped with a pushing mechanism (6), which includes a track groove (61). The track groove (61) is connected to the inner cavity of the electrical box (1). The front of the track groove (61) is slidably connected to a track block (62), and the track block (62) is connected to the load-bearing plate (51). The bottom of the inner cavity of the track groove (61) is equipped with a bent tube (63). The inner sides of the bent tube (63) are respectively slidably provided with a first piston rod (64) and a second piston rod (65). A spring (66) is connected between the second piston rod (65) and the bent tube (63).
2. The pig tracking device according to claim 1, characterized in that: The bottom of the card arm (31) is rounded, and the card arm (31) fits into the card slot (53). The card arm (31) is mounted directly above the card slot (53).
3. The pig tracking device according to claim 1, characterized in that: The enclosed box (54) is equipped with damping blocks (55) on both sides inside, and the damping blocks (55) are equipped with soft pads on the outside.
4. The pig tracking device according to claim 1, characterized in that: The back of the receiving roller (52) is connected to the load-bearing plate (51) via a bearing seat, and there are three sets of receiving rollers (52) which are mounted on the front of the load-bearing plate (51).
5. A pig tracking device according to claim 1, characterized in that: The first piston rod (64) and the second piston rod (65) are both composed of a piston and a long arm. The piston is slidably disposed inside the bent tube (63), and a guide plate is embedded inside the piston.
6. A pig tracking device according to claim 1, characterized in that: The front of the enclosed box (54) is provided with a curved groove (56), and the inner side of the curved groove (56) is lined with a rubber sleeve.