Heat insulator

By introducing a heat insulator into the diaphragm pump system, and using sliding parts, connectors, and heat-insulating diaphragms to isolate high-temperature slurry from low-temperature slurry, the problems of frequent maintenance and high maintenance costs of diaphragm pumps are solved, and long-term stable operation of diaphragm pumps is achieved.

CN223579379UActive Publication Date: 2025-11-21XIAN PUMP & VALVE GENERAL FACTORY CO LTD
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Patent Information

Application Number
CN202520350448.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-28
Publication Date
2025-11-21
Estimated Expiration
2035-02-28

AI Technical Summary

Technical Problem

When transporting high-temperature slurries, existing diaphragm pumps are prone to damage to the diaphragm and seals, leading to frequent repairs and high maintenance costs.

Method used

A heat insulator was designed, including a sliding component, a connecting component, a baffle, and a heat insulation diaphragm. By effectively isolating high-temperature slurry from low-temperature slurry, it prevents high-temperature slurry from entering the diaphragm pump and extends the maintenance cycle of the diaphragm pump.

Benefits of technology

It effectively isolates high-temperature slurry, reduces the workload and cost of diaphragm pump maintenance, and extends the service life of diaphragm pumps.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a heat insulator, belongs to the technical field of diaphragm pumps, and solves the problems that when an existing diaphragm pump conveys high-temperature slurry, the diaphragm pump needs to be frequently overhauled, and parts such as a diaphragm in the diaphragm pump need to be replaced, so that the maintenance workload is large, and the maintenance cost is high. The heat insulator comprises a sliding piece, a connecting piece, two baffles and a plurality of heat insulation membranes. The sliding piece is arranged on the guide rod in a sleeving mode, and the guide rod is arranged in the material pipeline. The sliding part is sequentially sleeved with the multiple heat insulation membranes, and the end, away from the sliding part, of each heat insulation membrane is attached to the inner wall of the material pipeline. The two baffles are arranged on the guide rod in a sleeving mode, and the multiple heat insulation membranes are located between the two baffles. The connecting piece is used for connecting the sliding piece and the two baffles. According to the diaphragm pump, high-temperature slurry in the material pipeline can be effectively isolated from low-temperature slurry in the diaphragm pump connecting pipeline, so that the high-temperature slurry is prevented from entering the diaphragm pump to damage a diaphragm, the maintenance period of the diaphragm pump is prolonged, and the maintenance workload and the maintenance cost are reduced.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of diaphragm pumps, and particularly relates to a heat insulator. BACKGROUND

[0002] The diaphragm pump is also called a control pump, and in operation, the elastic diaphragm in the diaphragm pump is used to change the volume by reciprocating deformation of the diaphragm, so as to suck and press the material.

[0003] When the diaphragm pump is used to transport high-temperature slurry, the high-temperature medium directly enters the diaphragm pump, which can damage the diaphragm and sealing elements in the diaphragm pump, so that the diaphragm pump needs to be frequently repaired and the diaphragm and other components in the diaphragm pump need to be frequently replaced when the high-temperature slurry is transported, which not only causes a large amount of repair work, but also causes a high repair cost. CONTENT OF THE UTILITY MODEL

[0004] The embodiment of the present application provides a heat insulator, which solves the problem that the diaphragm pump needs to be frequently repaired and the diaphragm and other components in the diaphragm pump need to be frequently replaced when the diaphragm pump is used to transport high-temperature slurry, which causes a large amount of repair work and a high repair cost.

[0005] The utility model discloses a kind of heat insulators, which include sliding member, connecting piece, two baffle and multiple heat insulation diaphragms;The sliding member is sleeved on guide rod, and the guide rod is arranged in material pipeline;Multiple heat insulation diaphragms are sequentially sleeved on the sliding member, and the end of each heat insulation diaphragm away from the sliding member is attached with the inner wall of the material pipeline;Two baffles are sleeved on the guide rod, and multiple heat insulation diaphragms are located between two baffles;The connecting piece is used to connect the sliding member and two baffles.

[0006] In a possible implementation manner, the connecting piece includes connecting rod and locking nut;The middle part of the connecting rod is connected with the sliding member, and the two ends of the connecting rod are respectively connected with the baffle at corresponding position after extending from the sliding member and are tightened with one locking nut.

[0007] In a possible implementation manner, the connecting rod includes tension stud.

[0008] In a possible implementation manner, the sliding member includes sliding bearing seat, two sliding bearings and two sliding bearing covers;Two sliding bearings are mounted on the sliding bearing seat, and two sliding bearings are sleeved on the guide rod;Two sliding bearing covers are respectively connected with the two ends of the sliding bearing seat, and are used to fix the sliding bearing at corresponding position.

[0009] In a possible implementation, the heat insulation film sheet comprises a film sheet body and a circular arc boss; the film sheet body is sleeved on the sliding member; and the circular arc boss is arranged at one end of the heat insulation film sheet away from the sliding member.

[0010] In a possible implementation, the circular arc boss and the film sheet body are integrally formed.

[0011] The one or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages:

[0012] The heat insulation device provided in the embodiments of the present application comprises a sliding member, a connecting member, two baffle plates and a plurality of heat insulation film sheets. The sliding member is sleeved on a guide rod, and the guide rod is arranged in a material pipeline. The plurality of heat insulation film sheets are sequentially sleeved on the sliding member, and one end of each heat insulation film sheet away from the sliding member is attached to the inner wall of the material pipeline. The two baffle plates are both sleeved on the guide rod, and the plurality of heat insulation film sheets are located between the two baffle plates. The connecting member is used to connect the sliding member and the two baffle plates. The heat insulation device of the present application can effectively isolate the high-temperature slurry in the material pipeline from the low-temperature slurry in the connecting pipeline of the diaphragm pump, so as to avoid the high-temperature slurry from entering the diaphragm pump and damaging the diaphragm, thereby prolonging the maintenance period of the diaphragm pump and reducing the maintenance workload and maintenance cost. BRIEF DESCRIPTION OF DRAWINGS

[0013] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings needed to be used in the description of the embodiments of the present application will be briefly introduced. Obviously, the drawings in the following description are some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor.

[0014] Figure 1 The structure schematic diagram of the heat insulation device provided in the embodiments of the present application is shown in the figure.

[0015] Figure 2 The structure schematic diagram of the heat insulation film sheet provided in the embodiments of the present application is shown in the figure. Figure 1 The enlarged view of A in the figure.

[0016] Figure 3 The structure schematic diagram of the heat insulation film sheet provided in the embodiments of the present application is shown in the figure.

[0017] Figure 4 The installation schematic diagram of the heat insulation device provided in the embodiments of the present application is shown in the figure.

[0018] Figure legend: 1-sliding member; 11-sliding bearing seat; 12-sliding bearing; 13-sliding bearing cover; 2-connecting member; 21-connecting rod; 22-locking nut; 3-baffle plate; 4-heat insulation film sheet; 41-film sheet body; 42-circular arc boss; 5-guide rod; 6-material pipeline. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present application will be clearly and completely described with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.

[0020] In the description of the embodiments of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the embodiments of the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. The terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance. In addition, the terms "mounting", "connecting", "connecting" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the communication between two elements. For those skilled in the art, the specific meaning of the above terms in the embodiments of the present application can be understood according to the specific circumstances.

[0021] As shown in Figures 1 to 4 The present application provides a heat insulating device, which comprises a sliding member 1, a connecting member 2, two baffles 3 and a plurality of heat insulating diaphragms 4. The sliding member 1 is sleeved on a guide rod 5, and the guide rod 5 is arranged in a material pipeline 6. In actual application, the two ends of the guide rod 5 are supported in the material pipeline 6.

[0022] As shown in Figure 1 The plurality of heat insulating diaphragms 4 are sequentially sleeved on the sliding member 1, and the end of each heat insulating diaphragm 4 away from the sliding member 1 is attached to the inner wall of the material pipeline 6. The two baffles 3 are sleeved on the guide rod 5, and the plurality of heat insulating diaphragms 4 are located between the two baffles 3. In actual application, the heat insulating diaphragm 4 is in contact with the high-temperature acidic medium in the material pipeline 6 during use, so the heat insulating diaphragm 4 is made of acid-resistant, high-temperature-resistant and poor-conductive rubber material.

[0023] Continuing to refer to Figure 1As shown, the connecting piece 2 is used to connect the sliding piece 1 and the two baffles 3. Specifically, because the heat insulation film pieces 4 will expand in the high-temperature medium, the plurality of heat insulation film pieces 4 are blocked by the two baffles 3. During the operation of the diaphragm pump, the heat insulator reciprocates in the material pipeline 6 along the guide rod 5 with the change of the volume of the diaphragm pump cavity, so as to realize the conveying of the material. The heat insulator of the present application can effectively isolate the high-temperature slurry in the material pipeline 6 from the low-temperature slurry in the diaphragm pump connecting pipeline, so as to avoid the high-temperature slurry from entering the diaphragm pump to damage the diaphragm, thereby prolonging the maintenance cycle of the diaphragm pump, and further reducing the maintenance workload and maintenance cost.

[0024] The utility model embodiment provides a kind of heat insulator, which comprises sliding piece 1, connecting piece 2, two baffles 3 and multiple heat insulation film pieces 4. Sliding piece 1 is set in guide rod 5, and guide rod 5 is arranged in material pipeline 6. Multiple heat insulation film pieces 4 are sequentially set in sliding piece 1, and the end of each heat insulation film piece 4 away from sliding piece 1 is attached to the inner wall of material pipeline 6. Two baffles 3 are all set in guide rod 5, and multiple heat insulation film pieces 4 are located between two baffles 3. Connecting piece 2 is used to connect sliding piece 1 and two baffles 3. The heat insulator of the present application can effectively isolate the high-temperature slurry in the material pipeline 6 from the low-temperature slurry in the diaphragm pump connecting pipeline, so as to avoid the high-temperature slurry from entering the diaphragm pump to damage the diaphragm, thereby prolonging the maintenance cycle of the diaphragm pump, and further reducing the maintenance workload and maintenance cost.

[0025] As shown in Figure 1 Connecting piece 2 includes connecting rod 21 and locking nut 22. The middle part of connecting rod 21 is connected with sliding piece 1, and the two ends of connecting rod 21 are connected with baffles 3 at corresponding positions respectively after extending out of sliding piece 1 and are tightened with a locking nut 22. In actual application, connecting rod 21 is first connected with two baffles 3 and sliding piece 1, and then a locking nut 22 is tightened at each end of connecting rod 21 to fix sliding piece 1 between two baffles 3.

[0026] In the embodiment of the present application, connecting rod 21 includes a tension stud. Specifically, the tension stud can generate a large fastening tension, has strong adjustability, and is relatively simple to install and maintain.

[0027] As shown in Figure 4 Sliding piece 1 includes sliding bearing seat 11, two sliding bearings 12 and two sliding bearing covers 13. Two sliding bearings 12 are installed in sliding bearing seat 11, and two sliding bearings 12 are set in guide rod 5. Two sliding bearing covers 13 are connected to the two ends of sliding bearing seat 11 respectively to fix sliding bearings 12 at corresponding positions. Specifically, through the cooperation of sliding bearing seat 11, two sliding bearings 12 and two sliding bearing covers 13, the sliding of the heat insulator on guide rod 5 is realized, so as to realize the reciprocating movement of the heat insulator in material pipeline 6, and the structure is simple.

[0028] As shown in Figure 3 The heat insulation diaphragm 4 includes a diaphragm body 41 and a circular arc boss 42. The diaphragm body 41 is sleeved on the sliding member 1. The circular arc boss 42 is arranged at one end of the heat insulation diaphragm 4 away from the sliding member 1. In practical application, the circular arc boss 42 can not only increase the bending strength of the heat insulation diaphragm 4, but also reduce the friction area between the heat insulation diaphragm 4 and the material pipeline 6, thereby reducing the friction force in the movement process of the heat insulation diaphragm 4, increasing the service life of the heat insulation diaphragm 4 without reducing the heat insulation effect of the heat insulation diaphragm 4, and further reducing the maintenance frequency of the heat insulation device.

[0029] In practical application, the circular arc boss 42 and the diaphragm body 41 are integrally formed. Specifically, integrally forming the circular arc boss 42 and the diaphragm body 41 can make the strength of the heat insulation diaphragm 4 higher, and further increase the service life of the heat insulation diaphragm 4.

[0030] Each of the embodiments in the specification is described in a progressive manner, and the same or similar parts between the embodiments can be referred to each other. Each of the embodiments mainly describes the difference from other embodiments.

[0031] The above examples are only used to illustrate the technical solutions of the present application, and are not limited to the present application. Although the present application has been described in detail with reference to the foregoing examples, those skilled in the art should understand that the technical solutions recorded in the foregoing examples can still be modified, or some or all of the technical features can be replaced by equivalents. The modification or replacement does not make the essence of the corresponding technical solution deviate from the scope of the technical solutions of the present application.

Claims

1. A heat insulator, characterized in that, It includes a sliding component (1), a connecting component (2), two baffles (3), and multiple heat insulation films (4); The sliding member (1) is sleeved on the guide rod (5), and the guide rod (5) is set inside the material pipe (6); Multiple heat insulation films (4) are sequentially sleeved on the sliding member (1), and the end of each heat insulation film (4) away from the sliding member (1) is in contact with the inner wall of the material pipe (6); Both baffles (3) are sleeved on the guide rod (5), and multiple heat insulation films (4) are located between the two baffles (3); The connector (2) is used to connect the slider (1) and the two baffles (3).

2. The heat insulator according to claim 1, characterized in that, The connector (2) includes a connecting rod (21) and a locking nut (22); The middle part of the connecting rod (21) is connected to the sliding member (1), and the two ends of the connecting rod (21) extend from the sliding member (1) and are respectively connected to the baffle (3) at the corresponding position and tightened with a locking nut (22).

3. The heat insulator according to claim 2, characterized in that, The connecting rod (21) includes a tensioning stud.

4. The heat insulator according to claim 1, characterized in that, The sliding component (1) includes a sliding bearing seat (11), two sliding bearings (12) and two sliding bearing covers (13); Both of the sliding bearings (12) are mounted on the sliding bearing housing (11), and both of the sliding bearings (12) are sleeved on the guide rod (5); The two sliding bearing caps (13) are respectively connected to the two ends of the sliding bearing seat (11) to fix the sliding bearing (12) at the corresponding position.

5. The heat insulator according to claim 1, characterized in that, The heat insulation diaphragm (4) includes a diaphragm body (41) and an arc-shaped boss (42); The diaphragm body (41) is sleeved on the sliding member (1); The arc-shaped boss (42) is located at the end of the heat insulation film (4) opposite to the sliding member (1).

6. The heat insulator according to claim 5, characterized in that, The arc-shaped boss (42) and the diaphragm body (41) are integrally formed.