Welding lighting device

By designing an adjustable welding lighting device, the problems of limited space and lighting during the welding of circuit components were solved, enabling safe and efficient welding operations and reducing equipment accident rates and production costs.

CN223579836UActive Publication Date: 2025-11-21YANKUANG ENERGY GRP CO LTD
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Patent Information

Application Number
CN202520243041.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-17
Publication Date
2025-11-21
Estimated Expiration
2035-02-17

AI Technical Summary

Technical Problem

In the existing technology, the welding of circuit components in coal mine electromechanical equipment is difficult due to the narrow space and limited lighting, making it impossible to operate safely and efficiently. This can easily lead to poor welding quality or damage to the circuit board, increasing production costs and accident risks.

Method used

A welding lighting device has been designed, which integrates the lighting component with the welding component by snapping them together. The positions of the light source and the welding component are adjustable. The device includes a detachable mounting bracket and a gripper structure to ensure that the light source moves with the welding component to provide targeted lighting and supports one-handed operation.

Benefits of technology

It enables safe and efficient soldering of circuit boards in densely spaced environments, reducing equipment failure rates and enterprise maintenance costs, and improving maintenance and work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a welding lighting device which comprises a lighting assembly, the lighting assembly is connected with a welding assembly in a clamped mode so as to be fixed to the welding assembly, the lighting assembly comprises a light source part, the relative position of the light source part and the welding assembly can be adjusted, and the position of the light source part on the welding assembly is adjusted so as to adjust the lighting range. By arranging the lighting assembly and clamping the lighting assembly and the welding assembly, integration of a lighting structure and a welding structure can be achieved, when electronic elements are welded, welding can be conducted while lighting is conducted on welding spots, one-hand operation is achieved, the other hand is liberated to right and grasp equipment, and for intensive space-limited circuit boards, the welding structure is convenient to use and easy to popularize. The light source part of the device can provide illumination for targeted welding along with movement of the welding assembly, convenience is brought to maintenance, the maintenance efficiency is improved, the equipment accident rate can be greatly reduced in the working process, and the equipment maintenance cost of enterprises is reduced in the production process.
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Description

TECHNICAL FIELD

[0001] The utility model relates to welding technical field, concretely relates to a welding lighting device. BACKGROUND

[0002] Coal mine mechanical and electrical equipment circuit component is often damaged, needs to carry out welding dismounting, because many circuit boards are equipped with explosion -proof shell, therefore, when welding, the difficulty is higher, because narrow space, illumination is limited and cannot safely and efficiently work, especially illumination is limited, external light irradiation does not go in, when welding, often not welding quality is poor and part is not firm, just damage circuit board, causes accident to expand, even needs to replace the whole module, mostly is sent to the factory to maintain or replace, causes production to be affected, improve production cost simultaneously.

[0003] Therefore, the prior art still needs to be improved. UTILITY MODEL CONTENT

[0004] In view of the defects of the prior art, the welding lighting device is provided, which solves the problem of high welding difficulty of circuit components in the prior art, narrow space and limited illumination, and cannot work safely and efficiently.

[0005] To achieve the above purpose, the utility model provides the following technology to achieve:

[0006] A welding lighting device, comprising a lighting assembly, the lighting assembly is connected with the welding assembly to realize the fixation with the welding assembly, the lighting assembly comprises a light source part, the relative position of the light source part and the welding assembly is adjustably arranged, the position of the light source part on the welding assembly is adjusted to adjust the lighting range.

[0007] Further, the lighting assembly further comprises a mounting bracket, the mounting bracket is detachably connected with the welding assembly, the light source part is slidably connected with the mounting bracket to facilitate the adjustment of the position of the light source part.

[0008] Further, a first housing is arranged above the mounting bracket, the light source part is slidably connected in the first housing, one end of the first housing is provided with an adjusting assembly to drive the light source part to move.

[0009] Further, the adjusting assembly comprises an adjusting rod penetrating through the first housing and being rotatably connected with the first housing, one side of the adjusting rod in the first housing is provided with an external thread and is threadedly connected with the light source part.

[0010] Further, the light source part comprises a lamp bead and a second housing, the first housing is sleeved outside the second housing and is slidably connected with the second housing, the adjusting rod is threadedly connected with the second housing.

[0011] Further, the lamp bead is located at one end of the second shell away from the adjusting rod, and the adjusting rod is provided with an adjusting block at the end outside the first shell.

[0012] Further, two groups of clamping jaws for clamping the welding assembly are arranged below the mounting frame, and the two groups of clamping jaws are oppositely arranged and respectively connected with the mounting frame in a sliding mode, so as to clamp or release the welding assembly.

[0013] Further, the top end of the clamping jaw is provided with a sliding block connected with a sliding groove arranged on the mounting frame in a sliding mode, and a spring is arranged between the sliding block and the mounting frame to provide clamping force to realize clamping.

[0014] Further, the welding assembly comprises a handle and a welding head at one end of the handle, and the mounting frame is arranged along the extension direction of the handle, so that the light source part is close to or away from the welding head along the mounting frame.

[0015] Compared with the prior art, the comprehensive effect brought by the utility model includes:

[0016] The lighting assembly is arranged, and the integration of the lighting structure and the welding structure can be realized by clamping the lighting assembly and the welding assembly. When welding electronic components, the welding point can be illuminated and focused on one side, and welding is performed on the other side, so that single-handed operation is realized, and the other hand is freed to support and master the equipment. For dense space-limited circuit boards, the light source part of the device can move with the welding assembly to provide lighting for targeted welding, which brings convenience to maintenance and improves the maintenance efficiency. In work, the equipment accident rate can be greatly reduced, and the enterprise equipment maintenance cost can be reduced in production. BRIEF DESCRIPTION OF DRAWINGS

[0017] Fig. 1 It is a schematic diagram of the overall external structure of the embodiment of the utility model;

[0018] Fig. 2 It is a schematic diagram of the internal structure of the lighting assembly of the embodiment of the utility model;

[0019] Fig. 3 It is a schematic diagram of the clamping jaw structure of the embodiment of the utility model.

[0020] Legend: 1, mounting frame; 2, first shell; 3, adjusting rod; 4, lamp bead; 5, second shell; 6, adjusting block; 7, clamping jaw; 8, sliding block; 9, spring; 10, handle; 11, welding head. DETAILED DESCRIPTION

[0021] Clearly and completely describe the technical scheme in the embodiments of the utility model with reference to the drawings, obviously, the described embodiment is only a part of the embodiment of the utility model, rather than all the embodiments. Based on the embodiment in the utility model, all other embodiments obtained by the person skilled in the art without making creative efforts are within the protection scope of the utility model.

[0022] In this paper, the relationship terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between the entities or operations. The terms "up", "down", "left", "right", "top", etc. indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, so it cannot be understood as a limitation on the utility model.

[0023] As shown in Figs. 1 to 3 A welding lighting device, comprising a lighting assembly, the lighting assembly is clamped with a welding assembly to realize the fixation with the welding assembly, the lighting assembly comprises a light source part, the relative position of the light source part and the welding assembly is adjustably arranged, the position of the light source part on the welding assembly is adjusted to adjust the lighting range.

[0024] By setting the lighting assembly, the lighting assembly is clamped with the welding assembly to realize the integration of the lighting structure and the welding structure, when welding electronic components, the welding point can be illuminated and focused at the same time, one-handed operation is realized, the other hand is freed to support and master the equipment. For densely spaced limited circuit boards, the light source part of the device can move to provide lighting for targeted welding, which brings convenience to maintenance and improves maintenance efficiency. In work, the equipment accident rate can be greatly reduced, and the enterprise equipment maintenance cost can be reduced in production.

[0025] Specifically, in order to overcome the phenomenon of insufficient welding function of the original electric iron, the application provides a welding lighting dual-purpose electric iron device, which can complete the task of welding circuit board targeted lighting control. Through the above setting, one person can operate when welding complex circuit boards, maintain the equipment, save a lot of cost for the mine, save a lot of manpower, and improve the work efficiency.

[0026] In the welding lighting device of the embodiment, the lighting assembly further comprises a mounting bracket 1, the mounting bracket 1 is detachably connected with the welding assembly, and the light source part is slidably connected with the mounting bracket 1 to facilitate adjusting the position of the light source part.

[0027] By setting the mounting rack 1 to fix the light source part and the welding assembly, and facilitating the relative sliding of the light source part and the mounting rack 1 to adjust the position of the light source part and the welding assembly, the light source part is close to or away from the welding part of the welding assembly, and the above distance is adjusted according to different illumination range or intensity requirements, so that the illumination effect of the light source part meets the welding requirements.

[0028] In the welding illumination device of the embodiment, the upper portion of the mounting rack 1 is provided with a first shell 2, the light source part is slidingly connected in the first shell 2, and one end of the first shell 2 is provided with an adjusting assembly to drive the light source part to move.

[0029] The first shell 2 is provided to limit and guide the light source part, and at the same time, the first shell 2 provides protection for the light source part and facilitates the installation of the adjusting assembly to drive the light source part to slide in the first shell 2, thereby adjusting the distance between the light source part and the welding part.

[0030] Preferably, the first shell 2 in the embodiment is made of light alloy or hard insulation temperature-resistant material.

[0031] In the welding illumination device of the embodiment, the adjusting assembly includes an adjusting rod 3 penetrating through the first shell 2 and being rotationally connected with the first shell 2, and one side of the adjusting rod 3 located in the first shell 2 is provided with an external thread and is threadedly connected with the light source part.

[0032] The adjusting rod 3 is rotationally connected with the first shell 2, the first shell 2 limits the adjusting rod 3, the adjusting rod 3 is rotated, and the threaded side cooperates with the light source part, the light source part is limited by the first shell 2, the rotation of the adjusting rod 3 is converted into the horizontal movement of the light source part, and the distance adjustment is realized.

[0033] In the welding illumination device of the embodiment, the light source part includes a lamp bead 4 and a second shell 5, the first shell 2 is sleeved outside the second shell 5 and is slidingly connected with the second shell 5, and the adjusting rod 3 is threadedly connected with the second shell 5.

[0034] The first shell 2 sleeved on the second shell 5 limits the second shell 5, the threaded side of the adjusting rod 3 penetrates through the end portion of the second shell 5 and is threadedly connected with the second shell 5, through the above-mentioned arrangement, the rotation of the adjusting rod 3 cooperates with the second shell 5 through the threaded side to realize that the second shell 5 drives the light-emitting lamp bead 4 to move along the extension direction of the first shell 2, and the illumination distance is adjusted.

[0035] Specifically, the light source part in the embodiment further includes an LR41 / AG3 button micro battery as a lighting power supply to supply power to the lamp bead 4, a lighting circuit switch is installed on the top of the second shell 5, and the battery is arranged in one end of the second shell 5.

[0036] Preferably, the lamp bead 4 in the embodiment is a spotlight lamp bead, which is used as a spotlight component to provide targeted lighting. The diameter of the spotlight lamp bead is 5mm, the power is 0.5W, and the shape of the encapsulation glue body is round.

[0037] In the welding lighting device, the lamp bead 4 is located at the end of the second shell 5 away from the adjusting rod 4, and the adjusting rod 4 is provided with an adjusting block 6 at the end outside the first shell 2. The adjusting block 6 is in the shape of a cylinder.

[0038] By arranging the adjusting block 6 in the shape of a cylinder, the adjusting block 6 can be easily rotated by fingers of a worker to drive the adjusting rod 3 to rotate, so as to realize the sliding adjustment of the second shell 5 and the lamp bead 4.

[0039] In the welding lighting device, two groups of clamping jaws 7 for clamping the welding assembly are arranged below the mounting rack 1. The two groups of clamping jaws 7 are oppositely arranged and are respectively in sliding connection with the mounting rack 1, so as to clamp or release the welding assembly.

[0040] Specifically, the distance between the two groups of clamping jaws 7 can be adjusted, so as to conveniently clamp or release the welding assembly, realize the detachable connection between the lighting assembly and the welding assembly, and improve the practicability of the lighting device.

[0041] Preferably, each group of clamping jaws 7 includes at least two clamping jaw monomers. By the above arrangement, the clamping jaws 7 can clamp different positions of the welding assembly, so as to better adapt to the shape of the welding assembly and improve the clamping strength.

[0042] In the welding lighting device, a sliding block 8 is arranged at the top end of the clamping jaw 7. The sliding block 8 is in sliding connection with a sliding groove arranged in the mounting rack 1. A spring 9 is arranged between the sliding block 8 and the mounting rack 1 to provide clamping force for clamping.

[0043] By the above arrangement, when the clamping jaw 7 slides outward, the spring 9 is stretched to provide clamping force. Specifically, a sliding groove and a spring 9 are arranged for each clamping jaw monomer, so as to ensure that each clamping jaw 7 can independently exert clamping effect.

[0044] In the welding lighting device, the welding assembly includes a handle 10 and a welding head 11 at one end of the handle 10. The mounting rack 1 is arranged along the extension direction of the handle 10, so as to conveniently move the light source part along the mounting rack 1 to approach or move away from the welding head 11.

[0045] Specifically, the clamping jaw 7 clamps the periphery of the handle 10 to fix the lighting assembly and the welding assembly. By the above arrangement, the distance between the lamp bead 4 and the welding head 11 can be preliminarily adjusted by clamping the handle 10 at different positions by the clamping jaw 7. After the clamping jaw 7 clamps the handle 10, the position of the lamp bead 4 can be further adjusted by the adjusting block 6, so as to improve the practicability.

[0046] The welding assembly in the application is preferably a small electric soldering iron of tens of watts, which is equipped with a micro focusing strong light lamp device and is specifically clamped on the handle of the electric soldering iron.

[0047] In the utility model, unless another definite provision and limitation, the terms "mount", "set", "connect", "fix", "rotate" and the like terms should be understood in a broad sense, for example, can be fixed connection, also can be detachable connection, or be integrated; can be mechanical connection, also can be electrical connection; can be direct connection, also can be indirect connection through intermediate medium, can be the communication of two elements or the interaction of two elements, unless another definite limitation, for the ordinary skilled in the art, can understand the specific meaning of the above terms in the utility model according to specific circumstances.

[0048] Although the embodiments of the utility model have been shown and described in detail, those skilled in the art can understand that various changes, modifications, replacements and deformations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A welding lighting device characterized by, The application relates to a welding assembly, which comprises a lighting assembly and a welding assembly.

2. A welding lighting device according to claim 1, characterized in that The lighting assembly comprises a light source part, and the relative position between the light source part and the welding assembly is adjustable.

3. A welding lighting device according to claim 2, characterized in that The light source part is slidably connected with a mounting frame of the lighting assembly, so as to adjust the position of the light source part.

4. A welding lighting device according to claim 3, characterized in that The mounting frame is provided with a first housing on the top, and the light source part is slidably connected in the first housing.

5. A welding lighting device according to claim 4, characterized in that One end of the first housing is provided with an adjusting assembly to drive the light source part to move.

6. A welding lighting device according to claim 5, characterized in that The adjusting assembly comprises an adjusting rod penetrating through the first housing and being rotatably connected with the first housing.

7. A welding lighting device according to claim 2, wherein One side of the adjusting rod in the first housing is provided with an external thread and is threadedly connected with the light source part.

8. A welding lighting device according to claim 7, characterized in that The light source part comprises a lamp bead and a second housing.

9. A welding lighting device according to claim 2, wherein, The first housing is sleeved on the outside of the second housing and is slidably connected with the second housing. The adjusting rod is threadedly connected with the second housing. The lamp bead is located at one end of the second housing away from the adjusting rod. The end of the adjusting rod outside the first housing is provided with an adjusting block in a cylindrical shape. Two groups of clamping jaws are arranged below the mounting frame to clamp the welding assembly. The two groups of clamping jaws are oppositely arranged and are respectively slidably connected with the mounting frame, so as to clamp or release the welding assembly. The top end of the clamping jaw is provided with a sliding block slidably connected in a sliding groove of the mounting frame. A spring is arranged between the sliding block and the mounting frame to provide clamping force to realize clamping. The welding assembly comprises a handle and a welding head at one end of the handle. The mounting frame is arranged along the extending direction of the handle, so that the light source part is close to or away from the welding head along the mounting frame.