Condensation, dehumidification and reheating system unit for compressing air of magnetic suspension air compressor
By designing an integrated condensation, dehumidification, and reheat system unit, the problem of excessive floor space required by traditional equipment has been solved, enabling efficient and compact installation of the magnetic levitation air compressor.
Patent Information
- Application Number
- CN202423189470.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-24
AI Technical Summary
Traditional condensation dehumidification and reheating methods require the evaporator, condenser and heater to be connected in sequence, resulting in excessive equipment footprint and inconvenience for installation and use.
A condensation, dehumidification and reheat system unit was designed, which includes a heat absorption section, a cooling section, a water distribution section and a heating section inside the processing unit casing. The gas condensation, dehumidification and heating are realized through a water heater and a circulating water system, reducing the number of equipment and optimizing space utilization.
Integrated design reduces the equipment's footprint, simplifies installation and use, and improves space utilization efficiency.
Smart Images

Figure CN223580234U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to magnetic suspension air compressor compressed air technical field, concretely is used for the condensation dehumidification reheating system unit of magnetic suspension air compressor compressed air. BACKGROUND
[0002] Magnetic suspension air compressor is a kind of high-efficiency, stable gas compression equipment, its basic principle is to use magnetic field to act on gas, so that gas is in the state of no friction, thereby realizing the high-efficiency, stable compression of gas, this technology has been widely applied in gas delivery, nitrogen making, oxygen making and other fields, the basic principle of magnetic suspension air compressor is to place gas in the frictionless environment by the action of magnetic field, realize the high-efficiency high stable compression of gas, its structure is composed of gas compression forming part and magnetic suspension driving system, wherein, magnetic suspension driving system realizes the non-contact movement of gas based on magnetic suspension technology, magnetic suspension air compressor is discharged from compressor by high-temperature high-pressure freon, enters condenser, releases heat to copper pipe cooling water, condenses into medium-temperature high-pressure freon liquid, then is reduced pressure by intercepting valve into evaporator as low-temperature low-pressure liquid, absorbs heat from the frozen water flowing through copper pipe in evaporator shell, gasifies into low-temperature low-pressure gas and is sucked into compressor, is compressed twice in compressor as high-temperature high-pressure gas and is discharged, through this cycle, the purpose of cooling is finally achieved.
[0003] However, the traditional condensation dehumidification reheating process has the following shortcomings:
[0004] The traditional condensation dehumidification reheating mode needs evaporator, condenser and heater to condense, dehumidify and heat gas in turn, and the equipment is connected in turn, which leads to too large land area required for processing technology, and is not conducive to the installation and use of users. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a condensation dehumidification reheating system unit for magnetic suspension air compressor compressed air to solve the problem of traditional condensation dehumidification reheating mode needing evaporator, condenser and heater to condense, dehumidify and heat gas in turn, and the equipment being connected in turn, which leads to too large land area required for processing technology, and being not conducive to the installation and use of users.
[0006] To achieve the above object, the utility model provides the following technical scheme: a condensation dehumidification reheating system unit for magnetic suspension air compressor compressed air, comprising a processing machine shell, a buffer tank is arranged on one side of the processing machine shell, a heat absorption section, a cooling section, a water distribution section and a heating section are sequentially arranged in the processing machine shell from left to right, a gas inlet pipeline is fixedly connected to one end of the processing machine shell, a gas outlet pipeline is fixedly connected to the other end of the processing machine shell, and a plurality of water heaters are fixedly installed in the heat absorption section and the heating section.
[0007] Preferably, one end of each of the water heaters is fixedly connected with a hot water pipeline, and the other end of each of the hot water pipelines is fixedly connected with one end of the buffer tank, so that the hot water in the water heater of the heat absorbing section is transported to the buffer tank through the hot water pipeline and then to the water heater of the heating section.
[0008] Preferably, one end of the cooling section is fixedly connected with a plurality of water inlet pipelines, and one end of each of part of the water inlet pipelines is fixedly connected with a circulating water injection hose, and one end of each of the remaining water inlet pipelines is fixedly connected with a well water injection hose, so that the water in the circulating water tank is injected into the cooling section through the circulating water injection hose, and the well water is injected into the cooling section through the well water injection hose.
[0009] Preferably, the surface of the cooling section is fixedly connected with a plurality of water outlet pipelines, and one end of each of part of the water outlet pipelines is fixedly connected with a circulating water outlet hose, and one end of each of the remaining water outlet pipelines is fixedly connected with a backwater outlet hose, so that the water in the cooling section is transported to the circulating water tank through the circulating water outlet hose and to the backwater tank through the backwater outlet hose.
[0010] Preferably, the inner wall of the water distribution section is fixedly installed with a purification mechanism at the middle part, and the water distribution section is fixedly installed with an air collecting hood on one side of the purification mechanism, one end of the air collecting hood is fixedly connected with an air pipeline extending into the heating section, and the middle part of the air pipeline is fixedly installed with a gas-liquid separator, so that the purified gas is collected through the air collecting hood and then transported to the heating section through the air pipeline, and the gas-liquid separator separates the gas and liquid in the air pipeline.
[0011] Preferably, the purification mechanism comprises two positioning shells and a filter plate, and the bottom end of each of the two positioning shells is slidably connected with a support rod, and the bottom end of each of the two support rods is fixedly connected with the top end of the filter plate on both sides, so that the gas contacts the filter plate, and the filter plate intercepts and filters the impurities in the gas.
[0012] Preferably, the filter plate is slidably connected with the water distribution section, and the two positioning shells and the two support rods are fixedly installed with springs, and the side of each of the two positioning shells away from the other is fixedly connected with the water distribution section, so that the filter plate slides along the water distribution section, the support rod slides along the positioning shell during the sliding of the filter plate, the support rod pulls the spring, and the spring has elasticity and elastically deforms to buffer the pulling force.
[0013] Compared with the prior art, the processing machine shell is arranged, the gas sequentially passes through the heat absorption section, the cooling section, the water distribution section and the heating section, the heat absorption section absorbs the heat of the gas through the low-temperature circulating water and the backwater, the circulating water and the backwater that are heated up heat the gas through the heating section, and the process is repeated, so that the use of the traditional multiple devices is replaced, the floor area is reduced, and installation and use are facilitated. BRIEF DESCRIPTION OF DRAWINGS
[0014] Fig. 1 is a side view of the present utility model;
[0015] Fig. 2 is a side view of the water distribution section of the present utility model;
[0016] Fig. 3 is a side view of the purification mechanism of the present utility model.
[0017] In the drawing: 1, air inlet pipeline; 2, processing machine shell; 3, heat absorption section; 4, cooling section; 5, water distribution section; 6, heating section; 7, air outlet pipeline; 8, buffer tank; 9, water inlet pipeline; 10, water outlet pipeline; 11, circulating water discharge hose; 12, backwater discharge hose; 13, circulating water injection hose; 14, well water injection hose; 15, water heater; 16, hot water pipeline; 17, purification mechanism; 171, positioning shell; 172, filter plate; 173, support rod; 174, spring; 18, gas collection cover; 19, air pipeline; 20, gas-liquid separator. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the drawings in the embodiments of the present utility model.
[0019] Please refer to Figs. 1-3 The present utility model provides a condensation dehumidification reheating system unit for compressed air of a magnetic suspension air compressor, which comprises a processing machine shell 2, the processing machine shell 2 is provided with a buffer tank 8 on one side, the inside of the processing machine shell 2 is sequentially provided with a heat absorption section 3, a cooling section 4, a water distribution section 5 and a heating section 6 from left to right, the processing machine shell 2 is fixedly and communicatively provided with an air inlet pipeline 1 at one end, the processing machine shell 2 is fixedly and communicatively provided with an air outlet pipeline 7 at the other end, and a plurality of water heaters 15 are fixedly installed in the inside of the heat absorption section 3 and the heating section 6.
[0020] One end of each of the plurality of water heaters 15 is fixedly and communicatively provided with a hot water pipeline 16, one end of each of the plurality of hot water pipelines 16, which is away from the water heater 15, is fixedly and communicatively provided with the other end of the buffer tank 8 that is opposite to the buffer tank 8, the hot water in the water heater 15 of the heat absorption section is delivered to the buffer tank 8 through the hot water pipeline 16 and then delivered to the water heater 15 of the heating section 6.
[0021] One end of the cooling section 4 is fixedly connected with a plurality of water inlet pipes 9, part of the water inlet pipes 9 are fixedly connected with circulating water injection hoses 13 away from one end of the cooling section 4, and the remaining water inlet pipes 9 are fixedly connected with well water injection hoses 14 away from the bottom end of the cooling section 4. The circulating water injection hoses 13 inject the water in the circulating water tank into the cooling section 4, and the well water is injected into the cooling section 4 through the well water injection hoses 14.
[0022] The surface of the cooling section 4 is fixedly connected with a plurality of water outlet pipes 10, part of the water outlet pipes 10 are fixedly connected with circulating water outlet hoses 11 away from one end of the cooling section 4, and the remaining water outlet pipes 10 are fixedly connected with backwater outlet hoses 12 away from one end of the cooling section 4. The water in the cooling section 4 is transported to the circulating water tank through the circulating water outlet hoses 11 and to the backwater tank through the backwater outlet hoses 12.
[0023] A purification mechanism 17 is fixedly installed at the middle of the inner wall of the water distribution section 5, a gas collecting hood 18 is fixedly installed on the water distribution section 5 on one side of the purification mechanism 17, one end of the gas collecting hood 18 is fixedly connected with a gas inlet pipe 19 extending into the heating section 6, a gas-liquid separator 20 is fixedly installed at the middle of the gas inlet pipe 19, the purified gas is collected through the gas collecting hood 18, and then transported to the heating section 6 through the gas inlet pipe 19, and the gas-liquid separator 20 separates the gas and liquid in the gas inlet pipe 19.
[0024] The purification mechanism 17 includes two positioning shells 171 and a filter plate 172, support rods 173 are slidingly connected to the bottom end of the two positioning shells 171, the bottom ends of the two support rods 173 are fixedly connected with the two sides of the top end of the filter plate 172, the gas contacts the filter plate 172, and the filter plate 172 intercepts and filters the impurities in the gas.
[0025] The filter plate 172 is slidingly connected with the water distribution section 5, springs 174 are fixedly installed between the two positioning shells 171 and the two support rods 173, the sides away from each other of the two positioning shells 171 are fixedly connected with the water distribution section 5, the filter plate 172 slides along the water distribution section 5, the filter plate 172 drives the support rods 173 to slide along the positioning shells 171 in the sliding process, the support rods 173 pull the springs 174, the springs 174 have elasticity, and the elastic deformation of the springs 174 buffers the pulling force.
[0026] In use, the 90-100℃ gas is injected into the water distribution section 5 at a flow rate of 500m 3The process cabinet 2 sequentially delivers the gas to the heat absorbing section 3, the cooling section 4, the water separating section 5 and the heating section 6, and finally discharges the gas at a temperature of 45-50 DEG C through the exhaust pipeline 7. The water heater in the heat absorbing section 3 delivers hot water at a temperature of 70-75 DEG C to the buffer tank 8, and then returns to the water heater 15 in the heating section 6. The water heater 15 in the heating section 6 delivers the recovered water at 50-55 DEG C to the water heater 15 in the heat absorbing section 3. The circulating water at 32 DEG C is injected into the cooling section 4 through the circulating water injection hoses 13 and 14, and then the circulating water at 37 DEG C is discharged through the circulating water discharge hose 11 and the return water at 22 DEG C is discharged through the return water discharge hose 12.
[0027] Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacement to some of the technical features, and any modification, equivalent replacement or improvement made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A condensation, dehumidification, and reheat system unit for compressed air from a magnetic levitation air compressor, comprising a processing housing (2), characterized in that: A buffer tank (8) is provided on one side of the processing machine casing (2). The interior of the processing machine casing (2) is provided with a heat absorption section (3), a cooling section (4), a water distribution section (5) and a heating section (6) from left to right. One end of the processing machine casing (2) is fixedly connected to an air inlet pipe (1), and the other end of the processing machine casing (2) is fixedly connected to an exhaust pipe (7). Several water heaters (15) are fixedly installed inside the heat absorption section (3) and the heating section (6).
2. The condensation, dehumidification, and reheat system unit for compressed air from a magnetic levitation air compressor according to claim 1, characterized in that: One end of each of the water heaters (15) is fixedly connected to a hot water pipe (16), and the end of each of the hot water pipes (16) away from the water heater (15) is fixedly connected to the end of the buffer tank (8).
3. The condensation, dehumidification, and reheat system unit for compressed air from a magnetic levitation air compressor according to claim 1, characterized in that: One end of the cooling section (4) is fixedly connected to several water inlet pipes (9), some of which are fixedly connected to a circulating water injection hose (13) at the end away from the cooling section (4), and the remaining water inlet pipes (9) are fixedly connected to a well water injection hose (14) at the bottom end away from the cooling section (4).
4. The condensation, dehumidification, and reheat system unit for compressed air from a magnetic levitation air compressor according to claim 1, characterized in that: The surface of the cooling section (4) is fixedly connected to a number of drainage pipes (10), some of which are fixedly connected to a circulating water discharge hose (11) at the end away from the cooling section (4), and the remaining drainage pipes (10) are fixedly connected to a return water discharge hose (12) at the end away from the cooling section (4).
5. The condensation, dehumidification, and reheat system unit for compressed air from a magnetic levitation air compressor according to claim 1, characterized in that: A purification mechanism (17) is fixedly installed in the middle of the inner wall of the water distribution section (5). A gas collection hood (18) located on one side of the purification mechanism (17) is fixedly installed on the water distribution section (5). One end of the gas collection hood (18) is fixedly connected to a ventilation pipe (19) extending into the heating section (6). A gas-liquid separator (20) is fixedly installed in the middle of the ventilation pipe (19).
6. The condensation, dehumidification, and reheat system unit for compressed air from a magnetic levitation air compressor according to claim 5, characterized in that: The purification mechanism (17) includes two positioning shells (171) and a filter plate (172). Support rods (173) are slidably connected to both sides of the bottom end of the positioning shell (171), and the bottom ends of the two support rods (173) are fixedly connected to the two sides of the top end of the filter plate (172).
7. The condensation, dehumidification, and reheat system unit for compressed air from a magnetic levitation air compressor according to claim 6, characterized in that: The filter plate (172) is slidably connected to the water distribution section (5), and springs (174) are fixedly installed between the two positioning shells (171) and the two support rods (173). The opposite sides of the two positioning shells (171) are fixedly connected to the water distribution section (5).