Cooling and collecting system for super wear-resistant furnace black
By designing the semiconductor cooling chip and the inner wall of the nozzle cleaning device, the problems of increased cooling water temperature and residue in the ultra-wear-resistant furnace black cooling system were solved, achieving efficient cooling and cleaning effects and improving system performance and resource utilization.
Patent Information
- Application Number
- CN202423278097.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-30
AI Technical Summary
In existing ultra-wear-resistant furnace black cooling and collection systems, the increased cooling water temperature affects the cooling effect, leading to water waste, and the residue adhering to the inner wall of the device also affects the cooling treatment effect.
Semiconductor cooling chips are used to cool the water-cooled pipes. Combined with the inner wall of the nozzle cleaning device and the filter plate, this achieves effective cooling of high-temperature gas and cleaning of residues. The cooling effect of the water flow is improved by circulating water pumps and cooling fans.
It improves the cooling effect of high-temperature gas, reduces water waste, cleans residues from the inner wall of the device, and enhances the efficiency and reliability of the cooling device.
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Figure CN223580273U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to rubber production technical field, concretely is the cooling and collection system of super wear -resistant furnace black. BACKGROUND
[0002] Super wear -resistant furnace black (also called wear -resistant carbon black or high wear -resistant carbon black) is a kind of high-performance carbon black material, and super wear -resistant furnace black is an important variety in oil furnace method carbon black, with easy dispersion in rubber, can give the high wear resistance, high hardness and the tensile strength of ideal characteristics such as rubber product such as tire production is widely used.
[0003] Super wear -resistant furnace black production needs to use cooling and collection system, the cooling and collection system in the prior art in the process of using, usually through water cooling mode to the high-temperature gas cooling, but the cooling water temperature after use will rise, and cooling water recovery cannot be cooled, not only influence the cooling effect of subsequent high-temperature gas, simultaneously cause water resource waste, and the cooling device inner wall will stick a large amount of residual material for a long time, and the residual material in the inner wall cannot be cleaned when spraying cooling, influence the cooling treatment effect of high-temperature gas.
[0004] Therefore, it is necessary to provide a new cooling and collection system of super wear -resistant furnace black to solve the above technical problems. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing the cooling and collection system of super wear -resistant furnace black to solve the problem in the above background art.
[0006] To achieve the above object, the utility model provides the following technical scheme: the cooling and collection system of super wear -resistant furnace black, including the shell, still includes:
[0007] The mounting plate is fixed to the inner wall of the shell, the top of the mounting plate is clamped with the first filter plate for filtering high-temperature gas, the inner wall of the shell is fixedly connected with the supporting plate, the top of the supporting plate is provided with a temperature sensor, the top of the supporting plate is provided with a first water pump, and the outlet end of the first water pump is provided with a water outlet pipe for cooling high-temperature gas.
[0008] The bottom plate fixed to one side of the shell is provided with a circulating box at the top, one side of the circulating box is provided with a cooling box for cooling the cleaning water, the inside of the cooling box is provided with a water cooling pipe, the inner wall of the cooling box is installed with a semiconductor refrigeration sheet for cooling the water cooling pipe, one side of the shell is installed with a collection shell, one side of the collection shell is provided with a dust suction port for treating dust, the inside of the collection shell is provided with a collection box, the inside of the collection shell is provided with a stirring mechanism, the inner wall of the collection shell is fixedly connected with a connecting plate, the top of the connecting plate is fixedly connected with a clamping rod, the outer side of the clamping rod is clamped with a second filter plate for filtering dust.
[0009] Preferably, the outside of the water outlet pipe is provided with a plurality of connecting pipes, the bottom of the connecting pipe is provided with a first spray head, and one end of the connecting pipe is provided with a second spray head.
[0010] Preferably, the inner wall of the shell is fixedly connected with a limiting frame, and the water inlet end of the first water pump is provided with a water inlet pipe.
[0011] Preferably, one end of the water cooling pipe is provided with a circulating water pump, and one side of the cooling box is installed with a cooling fan.
[0012] Preferably, the top of the circulating box is installed with a second water pump, and the water outlet end of the second water pump is provided with a recovery pipe.
[0013] Preferably, the top of the second filter plate is fixedly connected with a pull rod, and one side of the collection shell is installed with an air pump.
[0014] Preferably, one side of the shell is provided with an air inlet, the top of the shell is provided with an exhaust hood, and the top of the exhaust hood is provided with an exhaust port.
[0015] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0016] The first spray head can cool the high-temperature gas, and the first filter plate can be cleaned, the second spray head can clean the residues adhered to the inner wall of the shell, the water cooling pipe can cool the cleaning water recovered in the circulating box, the semiconductor refrigeration sheet generates cold air, the cooling fan blows the cold air generated by the semiconductor refrigeration sheet to the water cooling pipe, the water cooling pipe is cooled, and the cooling effect of the water flow in the circulating box is improved. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 A preferred embodiment of the cooling and collecting system of the super wear-resistant furnace black provided by the utility model is shown in the structure diagram;
[0018] Figure 2 The structure diagram of the shell in the utility model is shown in the structure diagram;
[0019] Figure 3 It is the structural schematic view of the collection shell in the utility model.
[0020] Figure 4 It is the structural schematic view of the cooling box in the utility model.
[0021] In the drawing: 1, shell; 2, mounting plate; 3, first filter plate; 4, support plate; 5, temperature sensor; 6, first water pump; 7, water outlet pipe; 8, bottom plate; 9, circulating tank; 10, cooling box; 11, collection shell; 12, dust suction port; 13, collection box; 14, stirring mechanism; 15, connecting pipe; 16, first spray head; 17, second spray head; 18, limiting frame; 19, water inlet pipe; 20, water cooling pipe; 21, semiconductor refrigeration sheet; 22, cooling fan; 23, circulating water pump; 24, second water pump; 25, recovery pipe; 26, connecting plate; 27, clamping rod; 28, second filter plate; 29, pull rod; 30, air pump; 31, air inlet; 32, exhaust cover; 33, exhaust port. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0023] Please refer to Figures 1-4As shown, the cooling and collecting system of super wear-resistant furnace black includes a shell 1, the inner wall of the shell 1 is fixedly connected with a mounting plate 2, the top of the mounting plate 2 is clamped with a first filter plate 3, the high-temperature gas can be filtered through the first filter plate 3, the inner wall of the shell 1 is fixedly connected with a supporting plate 4, the top of the supporting plate 4 is provided with a temperature sensor 5, the top of the supporting plate 4 is provided with a first water pump 6, the water outlet end of the first water pump 6 is provided with a water outlet pipe 7, the high-temperature gas can be cooled through the water outlet pipe 7, one side of the shell 1 is fixedly connected with a bottom plate 8, the top of the bottom plate 8 is provided with a circulating tank 9, the circulating tank 9 is communicated with one side of the shell 1 through a pipeline, a filter screen is arranged in the pipeline, the cooling water in the shell 1 can be filtered, circulated and recycled through the pipeline, one side of the circulating tank 9 is provided with a cooling tank 10, the cleaning water recycled in the circulating tank 9 can be cooled through the cooling tank 10, the inside of the cooling tank 10 is provided with a water cooling pipe 20, the water cooling pipe 20 is prior art, the water cooling pipe 20 is communicated with the outside of the circulating tank 9, the cleaning water recycled in the circulating tank 9 can be cooled through the water cooling pipe 20, the inner wall of the cooling tank 10 is mounted with a semiconductor refrigeration fin 21, the semiconductor refrigeration fin 21 is prior art, the cold end of the semiconductor refrigeration fin 21 is arranged in the inside of the cooling tank 10, the hot end is arranged outside the cooling tank 10, the water cooling pipe 20 can be cooled through the semiconductor refrigeration fin 21, one side of the shell 1 is mounted with a collecting shell 11, one side of the collecting shell 11 is provided with a dust suction port 12, the dust can be treated through the dust suction port 12, the inside of the collecting shell 11 is provided with a collecting box 13, the dust can be collected through the collecting box 13, the inside of the collecting shell 11 is provided with a stirring mechanism 14, the stirring mechanism 14 is prior art, the circulating water in the collecting shell 11 can be stirred, the inner wall of the collecting shell 11 is fixedly connected with a connecting plate 26, the top of the connecting plate 26 is fixedly connected with a clamping rod 27, the outside of the clamping rod 27 is clamped with a second filter plate 28, the dust can be filtered through the second filter plate 28.
[0024] The outer side of the water outlet pipe 7 is provided with a plurality of groups of connecting pipes 15, the bottom of the connecting pipe 15 is provided with a first spray head 16, one end of the connecting pipe 15 is provided with a second spray head 17, the high temperature gas can be cooled through the first spray head 16, and the first filter plate 3 can be cleaned, the residual adhered to the inner wall of the shell 1 can be cleaned through the second spray head 17, the inner wall of the shell 1 is fixedly connected with a limiting frame 18, the water outlet pipe 7 can be limited through the limiting frame 18, the water inlet end of the first water pump 6 is provided with a water inlet pipe 19, one end of the water inlet pipe 19 is communicated with the top of the collecting shell 11, one end of the water cooling pipe 20 is provided with a circulating water pump 23, the cooling water in the water cooling pipe 20 can be circulated and replaced through the circulating water pump 23, a cooling fan 22 is installed on one side of the cooling box 10, the cold air generated by the semiconductor refrigerating fin 21 can be blown to the water cooling pipe 20 through the cooling fan 22, the water cooling pipe 20 can be cooled, a second water pump 24 is installed on the top of the circulating box 9, the water inlet end of the second water pump 24 is communicated with the top of the circulating box 9 through a pipeline, the water outlet end of the second water pump 24 is provided with a recovery pipe 25, the top of the recovery pipe 25 is communicated with the bottom of the collecting shell 11, the circulating box 9 is communicated with one side of the shell 1 through a pipeline, a filter screen is arranged in the pipeline, the cooling water in the shell 1 can be filtered, circulated and recycled through the pipeline, the cleaning water recycled in the circulating box 9 can be cooled through the water cooling pipe 20, the semiconductor refrigerating fin 21 generates cold air, the cold air generated by the semiconductor refrigerating fin 21 can be blown to the water cooling pipe 20 through the cooling fan 22, the water cooling pipe 20 can be cooled, and the cooling effect of the water flow in the circulating box 9 is improved.
[0025] The top of the second filter plate 28 is fixedly connected with a pull rod 29, the second filter plate 28 can be disassembled and replaced through the pull rod 29, a gas pump 30 is installed on one side of the collecting shell 11, the gas inlet end of the gas pump 30 is communicated with the outer side of the collecting shell 11, the production dust is sucked into the collecting shell 11 through the dust suction port 12 by starting the gas pump 30, the dust can be filtered through the second filter plate 28, the shell 1 is provided with an air inlet 31, the top of the shell 1 is provided with an exhaust hood 32, the top of the exhaust hood 32 is provided with an exhaust port 33.
[0026] Working principle: when the device is used, high-temperature gas is discharged into the shell 1 through the air inlet 31, the air pump 30 is started to suck the production dust into the collecting shell 11 through the dust suction port 12, the dust can be filtered through the second filter plate 28, the dust can be collected through the collecting box 13, the first water pump 6 is started to pump out the water flow in the collecting shell 11, the first spray head 16 can cool the high-temperature gas, and the first filter plate 3 can be cleaned at the same time, the second spray head 17 can clean the residues adhered to the inner wall of the shell 1, the circulation tank 9 is communicated with one side of the shell 1 through a pipeline, a filter screen is arranged in the pipeline, the cooling water in the shell 1 can be filtered, recycled and recovered through the pipeline, the cleaning water recovered in the circulation tank 9 can be cooled through the water cooling pipe 20, the semiconductor refrigeration fin 21 generates cold air, the cooling fan 22 blows the cold air generated by the semiconductor refrigeration fin 21 to the water cooling pipe 20, the water cooling pipe 20 is cooled, the cooling effect of the water flow in the circulation tank 9 is improved, and the second water pump 24 and the recovery pipe 25 are used to pump the cooling water in the circulation tank 9 into the collecting shell 11 for storage.
[0027] It should be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without limitation, an element preceded by "comprises... a" does not, without more constraints, foreclose the existence of additional identical elements in the process, method, article, or apparatus that comprises the element.
[0028] Although the embodiments of the present application have been shown and described, it is to be understood that for the purpose of the present application, the embodiments change, modify, replace, and vary in many ways without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. Cooling and collecting system of super abrasion furnace black comprising a casing (1), characterized in that, Also include: The mounting plate (2) is fixed to the inner wall of the shell (1), the top of the mounting plate (2) is clamped with the first filter plate (3) for filtering high temperature gas, the inner wall of the shell (1) is fixedly connected with the supporting plate (4), the top of the supporting plate (4) is provided with a temperature sensor (5), the top of the supporting plate (4) is provided with a first water pump (6), the water outlet end of the first water pump (6) is provided with a water outlet pipe (7) for cooling high temperature gas; The bottom plate (8) is fixed to one side of the shell (1), the top of the bottom plate (8) is provided with a circulating tank (9), one side of the circulating tank (9) is provided with a cooling tank (10) for cooling cleaning water, the inside of the cooling tank (10) is provided with a water cooling pipe (20), the inner wall of the cooling tank (10) is mounted with a semiconductor refrigeration sheet (21) for cooling the water cooling pipe (20), one side of the shell (1) is mounted with a collection shell (11), one side of the collection shell (11) is provided with a dust suction port (12) for treating dust, the inside of the collection shell (11) is provided with a collection box (13), the inside of the collection shell (11) is provided with a stirring mechanism (14), the inner wall of the collection shell (11) is fixedly connected with a connecting plate (26), the top of the connecting plate (26) is fixedly connected with a clamping rod (27), the outer side of the clamping rod (27) is clamped with a second filter plate (28) for filtering dust.
2. The cooling and collection system of super abrasion furnace black according to claim 1, characterized in that: The outer side of the water outlet pipe (7) is provided with a plurality of connecting pipes (15), the bottom of the connecting pipe (15) is provided with a first spray head (16), one end of the connecting pipe (15) is provided with a second spray head (17).
3. The cooling and collection system of super abrasion furnace black according to claim 1, characterized in that: The inner wall of the shell (1) is fixedly connected with a limiting frame (18), the water inlet end of the first water pump (6) is provided with a water inlet pipe (19).
4. The cooling and collection system of super abrasion furnace black according to claim 1, characterized in that: One end of the water cooling pipe (20) is provided with a circulating water pump (23), one side of the cooling tank (10) is mounted with a cooling fan (22).
5. The cooling and collection system of super abrasion furnace black according to claim 1, characterized in that: The top of the circulating tank (9) is mounted with a second water pump (24), the water outlet end of the second water pump (24) is provided with a recovery pipe (25).
6. The cooling and collection system of super abrasion furnace black according to claim 1, characterized in that: The top of the second filter plate (28) is fixedly connected with a pull rod (29), one side of the collection shell (11) is mounted with an air pump (30).
7. The cooling and collection system of super abrasion furnace black according to claim 1, characterized in that: One side of the shell (1) is provided with an air inlet (31), the top of the shell (1) is provided with an exhaust hood (32), the top of the exhaust hood (32) is provided with an exhaust port (33).