Air conditioner evaporator convenient to overhaul

Abstract

The utility model relates to the technical field of evaporators, in particular to an air conditioner evaporator convenient to overhaul, and adopts the technical scheme that the air conditioner evaporator comprises two mounting frames, evaporator coils are fixedly mounted on the opposite sides of the two mounting frames, and each mounting frame comprises a positioning bracket; a mounting groove used for positioning the evaporator coil is formed in the inner side of the positioning support, and one side of the positioning support is designed to be of an open structure and is fixedly provided with a clamping frame; the evaporator coil comprises cooling pipes and communicating bent pipes used for communicating and installing the adjacent cooling pipes, and the two ends of the cooling pipes penetrate through the installing grooves in the two positioning supports respectively. The air conditioner evaporator has the advantages of being easy to disassemble, rapid to install and low in maintenance cost, and the problems that a traditional air conditioner evaporator is difficult to disassemble, inconvenient to install and high in maintenance cost in the maintenance process are solved.

Description

TECHNICAL FIELD

[0001] The utility model relates to evaporator technical field, concretely is a kind of air conditioner evaporator convenient for overhaul. BACKGROUND

[0002] Air conditioner evaporator is one of the key components in refrigeration system, its function is to let low-temperature condensate liquid flow through evaporator, and the air in external environment exchanges heat.This process, condensate liquid will gasify due to heat absorption, to realize refrigeration effect.Evaporator is mainly composed of two parts: heating chamber and evaporating chamber.Heating chamber is responsible for providing sufficient heat for liquid, to promote its boiling and conversion into gas;And evaporating chamber ensures that gas and liquid are completely separated.

[0003] After a large amount of retrieval, the publication number CN221444529U discloses a kind of air conditioner evaporator convenient for overhaul, including installation box, the bottom surface of installation box is fixedly connected with guide rail, the sidewall of guide rail is equipped with slot, the inside of guide rail is slidably connected with sliding block, the top of sliding block is fixedly connected with air conditioner evaporator body, the sidewall of air conditioner evaporator body is fixedly connected with handle, the bottom surface of installation box is equipped with positioning mechanism, the positioning mechanism includes: convex strip, the convex strip is fixedly connected on the inner wall of installation box, the inside of convex strip is fixedly connected with two groups of symmetrically arranged baffle.

[0004] In the prior art, when the device is used, although the connecting shaft can be driven to wind the winding wheel by rotating the brake wheel, the pull rope is wound, so that the sliding plate extrudes the return spring, the plug rod is pulled out from the inside of the slot, the limiting of the sliding block is released, and the air conditioner evaporator body is pulled out through the handle, so that the air conditioner evaporator body is overhauled.But, in actual use, if there is a gap in the evaporator and liquid leakage occurs, the evaporator needs to be disassembled and repaired at this time, such as the above device, due to its high integrity, it is difficult to disassemble and install further, so a kind of air conditioner evaporator convenient for overhaul is proposed to solve the above problems. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a kind of air conditioner evaporator convenient for overhaul, with the advantages of easy disassembly, quick installation and low maintenance cost, solve the problem of difficult disassembly, inconvenient installation and high maintenance cost of traditional air conditioner evaporator in the process of maintenance.

[0006] To achieve the above object, the utility model provides the following technical scheme: A kind of air conditioner evaporator convenient for overhaul, including mounting rack, the quantity of the mounting rack is two, two The mounting rack opposite side is fixedly installed with evaporator coil, the mounting rack includes positioning support, the inside of the positioning support is equipped with the installation slot for the positioning of evaporator coil, and the positioning support side is designed with open structure and is fixedly installed with clamping frame;The evaporator coil includes cooling pipe and the communication elbow pipe for adjacent cooling pipe communication installation, and the both ends of the cooling pipe respectively from the installation slot on two positioning supports pass.

[0007] Preferably, the upper and lower ends inside the open end of the positioning support are fixedly installed with first nut columns respectively, and the positioning support is designed with stainless steel material.

[0008] The first nut column provides a stable connection point for the mounting screw in the design, so that the clamping frame can be firmly fixed on the positioning support, enhancing the stability and reliability of the structure.

[0009] Stainless steel has the characteristics of corrosion resistance, high strength and long service life, and is suitable for manufacturing evaporator support structures that can withstand certain pressure and temperature changes.

[0010] Preferably, the upper and lower ends inside the contact side of the clamping frame and the positioning support are fixedly installed with second nut columns respectively, and the mounting screw is threadedly installed in the second nut column, and the mounting screw passes through the second nut column and is threadedly installed with the first nut column.

[0011] The design allows the clamping frame to be detachably connected with the positioning support through the mounting screw, facilitating the installation and disassembly of the evaporator coil.

[0012] The use of mounting screws simplifies the installation and disassembly process, without the need for complex tools or skills, reducing maintenance costs.

[0013] Preferably, the cooling pipe is designed with pure copper material, and the cooling pipe outer wall of the opposite side of the two mounting racks is equidistantly welded with a fin, and the both ends of the cooling pipe pass through the installation slot and are connected with a first connecting flange, and the same side of the two cooling pipes farthest apart and diagonally are connected with an inlet and outlet pipe at one end.

[0014] The design of pure copper has good heat conduction performance, which can efficiently transfer heat and improve the refrigeration efficiency of the evaporator.

[0015] The fin increases the contact area of the cooling pipe and air, improves the heat exchange efficiency, and helps to dissipate heat quickly.

[0016] The flange connection ensures the tight connection between the cooling pipes, preventing refrigerant leakage; the design of the inlet and outlet pipe allows the refrigerant to smoothly enter and exit the evaporator.

[0017] Preferably, the heat dissipation fins adopt a ring structure design, and the wall thickness of the heat dissipation fins matches the wall thickness of the cooling pipes.

[0018] In the design, the annular heat dissipation fins can be uniformly distributed around the cooling pipes, improving the uniformity and efficiency of heat exchange.

[0019] The wall thickness of the heat dissipation fins matches the wall thickness of the cooling pipes, ensuring the integrity and strength of the structure and avoiding thermal stress problems caused by wall thickness differences.

[0020] Preferably, the inlet and outlet pipes are made of stainless steel, and the third connecting flanges are installed on the inlet and outlet pipes in communication.

[0021] In the design, the stainless steel inlet and outlet pipes have the characteristics of corrosion resistance, high strength and long service life, and can withstand the pressure and temperature changes of the refrigerant.

[0022] The flange connection ensures the tight connection between the inlet and outlet pipes and the cooling pipes, prevents refrigerant leakage, and improves the reliability, disassembly convenience and safety of the system.

[0023] Preferably, the communication bend pipes are made of stainless steel, and the second connecting flanges are installed on both ends of the communication bend pipes in communication.

[0024] In the design, the stainless steel communication bend pipes have the characteristics of corrosion resistance, high strength and long service life, and can withstand the pressure and temperature changes of the refrigerant while maintaining the stability and reliability of the structure.

[0025] The flange connection ensures the tight connection between the communication bend pipes and the cooling pipes, prevents refrigerant leakage, and improves the overall performance, disassembly convenience and safety of the system.

[0026] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0027] The utility model discloses a detachable connection between the positioning support and the clamping frame, so that the evaporator coil can be easily separated from the mounting rack. This design avoids the difficulty of disassembly of the traditional air conditioner evaporator due to its high integrity. At the same time, the two ends of the cooling pipe pass through the mounting slots of the two positioning supports respectively. This layout makes it unnecessary to use complex operations or additional tools when disassembling, and the evaporator coil can be extracted simply by loosening the mounting screws. Moreover, the installation process is also simple, which only needs to pass the two ends of the cooling pipe through the mounting slots, use the second connecting flange and the first connecting flange to connect the adjacent cooling pipes with the communication bend pipe, and then fix the clamping frame on the positioning support.

[0028] Because the disassembly and installation process is simple and quick, it reduces the time and labor costs required for maintenance. The design uses corrosion-resistant, high-strength stainless steel and pure copper materials, improving the durability and service life of the evaporator and further reducing long-term maintenance costs. In addition, the use of flange connections improves the reliability and safety of the system, preventing potential problems such as refrigerant leakage. In summary, this utility model provides an easy-to-maintain air conditioner evaporator with the advantages of easy disassembly, quick installation, and low maintenance costs, effectively solving the difficulties encountered in the maintenance process of traditional air conditioner evaporators. Attached Figure Description

[0029] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0030] Figure 2 This utility model is for;

[0031] Figure 3 This utility model is for;

[0032] Figure 4 This utility model is for;

[0033] Figure 5 This is the utility model.

[0034] In the diagram: 1. Evaporator coil; 11. Cooling pipe; 111. First connecting flange; 112. Heat sink; 12. Connecting elbow; 121. Second connecting flange; 13. Inlet and outlet pipes; 131. Third connecting flange; 2. Mounting bracket; 21. Positioning bracket; 211. Mounting groove; 212. First nut post; 22. Clamping bracket; 221. Second nut post; 222. Mounting screw. Detailed Implementation

[0035] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0036] Example 1

[0037] like Figures 1 to 5As shown, the utility model provides an embodiment: a kind of air conditioner evaporator of easy maintenance, including mounting frame 2, the quantity of mounting frame 2 is two, two mounting frame 2 opposite side fixed mounting evaporator coil 1, mounting frame 2 includes positioning support 21, and positioning support 21 inside is equipped with the installation groove 211 for the positioning of evaporator coil 1, and positioning support 21 side is designed with open structure and fixedly installed with clamping frame 22;Evaporator coil 1 includes cooling pipe 11 and is used for the intercommunication bend pipe 12 of adjacent cooling pipe 11 intercommunication installation, and the both ends of cooling pipe 11 respectively from the installation groove 211 in two positioning supports 21 pass.

[0038] Specifically, by designing the detachable connection between positioning support 21 and clamping frame 22, evaporator coil 1 can be easily separated from mounting frame 2.This design avoids the difficulty of disassembling traditional air conditioner evaporator due to its high integrity.At the same time, the both ends of cooling pipe 11 pass through the installation groove 211 of two positioning supports 21, which makes it unnecessary to have complex operation or additional tools when disassembling, and evaporator coil 1 can be pulled out simply by loosening mounting screw 222.In addition, the installation process is also simple, which only needs to pass the both ends of cooling pipe 11 through installation groove 211, use second connecting flange 121 and first connecting flange 111 to connect adjacent cooling pipe 11 with intercommunication bend pipe 12, and then fix clamping frame 22 on positioning support 21.

[0039] Due to the simple and fast disassembly and installation process, the time and labor cost required for maintenance are reduced, and the durability and service life of the evaporator are improved by using corrosion-resistant, high-strength stainless steel and pure copper materials in the design, which further reduces long-term maintenance costs.In addition, the use of flange connection also improves the reliability and safety of the system, preventing potential problems such as refrigerant leakage.In summary, the utility model has the advantages of easy disassembly, quick installation and low maintenance cost, effectively solving the problem of traditional air conditioner evaporator during maintenance.

[0040] Embodiment two

[0041] In order to improve the efficiency of evaporator coil disassembly and assembly, as shown in Figure 1 and Figure 5 In this embodiment, the upper and lower ends inside the open end of positioning support 21 are fixedly installed with first nut column 212, and positioning support 21 is designed with stainless steel material.

[0042] In the design, first nut column 212 provides a stable connection point for mounting screw 222, so that clamping frame 22 can be firmly fixed on positioning support 21, enhancing the stability and reliability of the structure.

[0043] Stainless steel is characterized by its corrosion resistance, high strength, and long service life, making it suitable for manufacturing evaporator support structures that withstand certain pressure and temperature changes.

[0044] Furthermore, the upper and lower ends of the clamping frame 22 in contact with the positioning bracket 21 are respectively fixedly installed with second nut posts 221. The second nut posts 221 are threaded with mounting screws 222, which pass through the second nut posts 221 and are threadedly installed with the first nut posts 212.

[0045] The design allows the clamp 22 to be detachably connected to the positioning bracket 21 via mounting screws 222, which facilitates the installation and removal of the evaporator coil 1.

[0046] The use of mounting screws 222 simplifies the installation and removal process, requiring no complicated tools or skills and reducing maintenance costs.

[0047] Example 3

[0048] To improve the efficiency of assembling and disassembling the cooling pipes with other components used to connect them, such as Figures 2 to 4 As shown, in this embodiment, the cooling pipe 11 is designed with pure copper material. Heat sinks 112 are welded at equal intervals on the outer wall of the cooling pipe 11 on the opposite side of the two mounting brackets 2. The two ends of the cooling pipe 11 pass through the mounting groove 211 and are connected to the first connecting flange 111. The two cooling pipes 11 that are furthest apart and diagonally opposite each other are connected to the same side end of the liquid inlet and outlet pipes 13.

[0049] In the design, pure copper has excellent thermal conductivity, which can efficiently transfer heat and improve the evaporator's cooling efficiency.

[0050] The heat sink 112 increases the contact area between the cooling pipe 11 and the air, improves the heat exchange efficiency, and helps to dissipate heat quickly.

[0051] The flange connection ensures a tight connection between the cooling pipes 11 to prevent refrigerant leakage; the design of the inlet and outlet liquid pipes 13 allows the refrigerant to flow smoothly into and out of the evaporator.

[0052] Furthermore, the heat sink 112 adopts a ring structure design, and the wall thickness of the heat sink 112 matches the wall thickness of the cooling pipe 11.

[0053] In the design, the annular heat sink 112 can be evenly distributed around the cooling pipe 11, improving the uniformity and efficiency of heat exchange.

[0054] The wall thickness of the heat sink 112 matches the wall thickness of the cooling pipe 11, ensuring the integrity and strength of the structure and avoiding thermal stress problems caused by differences in wall thickness.

[0055] Further, the inlet and outlet pipe 13 is designed with stainless steel material, and a third connecting flange 131 is installed in communication on the inlet and outlet pipe 13, and the inlet and outlet pipe 13 is installed in communication with the cooling pipe 11 farthest apart and diagonally through the first connecting flange 111 and the third connecting flange 131.

[0056] In the design, the stainless steel inlet and outlet pipe 13 has the characteristics of corrosion resistance, high strength and long service life, and can withstand the pressure and temperature changes of the refrigerant.

[0057] The flange connection ensures the close connection between the inlet and outlet pipe 13 and the cooling pipe 11, prevents refrigerant leakage, and improves the reliability, disassembly convenience and safety of the system.

[0058] Further, the communication elbow pipe 12 is designed with stainless steel material, and a second connecting flange 121 is installed in communication on both ends of the communication elbow pipe 12, and the adjacent cooling pipe 11 is installed in communication with the communication elbow pipe 12 through the first connecting flange 111 and the second connecting flange 121.

[0059] In the design, the stainless steel communication elbow pipe 12 has the characteristics of corrosion resistance, high strength and long service life, and can withstand the pressure and temperature changes of the refrigerant while maintaining the stability and reliability of the structure.

[0060] The flange connection ensures the close connection between the communication elbow pipe 12 and the cooling pipe 11, prevents refrigerant leakage, and improves the overall performance, disassembly convenience and safety of the system.

[0061] When disassembling the utility model: first, prepare the required tools, including screwdrivers, wrenches, etc., for disassembling and installing the screws 222. Use a screwdriver to loosen the mounting screws 222 on the clamping frame 22. Since the mounting screws 222 pass through the second nut column 221 and are threadedly connected with the first nut column 212, after loosening the screws, the clamping frame 22 can be separated from the positioning bracket 21. After the clamping frame 22 is removed, the evaporator coil 1 part of the evaporator coil 1 will no longer be clamped. At this time, the evaporator coil 1 can be carefully pulled out of the mounting groove 211 of the positioning bracket 21. Since the two ends of the cooling pipe 11 pass through the mounting grooves 211 of the two positioning brackets 21 respectively, the entire evaporator coil 1 can be taken out completely. If further maintenance or replacement of the evaporator coil 1 is required, the inlet and outlet pipe 13 also needs to be disconnected. This involves disassembling the third connecting flange 131 on the inlet and outlet pipe 13 and the first connecting flange 111 connected with the cooling pipe 11, and then repairing or replacing the damaged components of the evaporator coil 1.

[0062] The utility model installs: ensure that the cooling pipe 11 is intact after maintenance, all the connecting flanges and the pipeline have been installed correctly. The inlet and outlet liquid pipe 13 is installed in communication with the two cooling pipes 11 farthest apart and diagonal through the third connecting flange 131 and the first connecting flange 111. Ensure that the connection is tight and has no leakage. The two ends of the cooling pipe 11 pass through the installation slot 211 of the two positioning supports 21 respectively. Ensure that the cooling pipe 11 is correctly placed in the installation slot 211, and the cooling fin 112 maintains appropriate distance with the positioning support 21. The adjacent cooling pipe 11 is installed in communication with the communication elbow pipe 12 using the second connecting flange 121 and the first connecting flange 111. Ensure that all the connections are tight and have no leakage. The clamping frame 22 is placed at the open end of the positioning support 21, and the first nut column 212 is screwed with the second nut column 221 using the installation screw 222. Ensure that the clamping frame 22 is firmly fixed on the positioning support 21, and clamps the assembled evaporator coil 1. After completing the installation, carefully check whether all the connection points are tight and have no leakage. Then, necessary test is carried out to ensure that the evaporator coil 1 works normally.

[0063] It is obvious for those skilled in the art that the utility model is not limited to the details of the above-mentioned exemplary embodiments, and the utility model can be realized in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point, the embodiments should be regarded as exemplary and non-restrictive, the scope of the utility model is defined by the appended claims instead of the above description, therefore, all the changes falling within the meaning and scope of the equivalent elements of the claims should be included in the utility model. Any figure mark in the claims should not be regarded as limiting the involved claims.

Claims

1. An air conditioner evaporator that is easy to maintain, comprising a mounting bracket (2), wherein there are two mounting brackets (2), and an evaporator coil (1) is fixedly mounted on one side of each of the two mounting brackets (2), characterized in that: The mounting bracket (2) includes a positioning bracket (21), and the inner side of the positioning bracket (21) is provided with a mounting groove (211) for positioning the evaporator coil (1). The positioning bracket (21) adopts an open structure design on one side and is fixedly installed with a clamping bracket (22). The evaporator coil (1) includes a cooling pipe (11) and a connecting bend (12) for connecting adjacent cooling pipes (11). The two ends of the cooling pipe (11) pass through the mounting grooves (211) on two positioning brackets (21), respectively.

2. The air conditioner evaporator for easy maintenance according to claim 1, characterized in that, The positioning bracket (21) has a first nut column (212) fixedly installed at the upper and lower ends of the open end. The positioning bracket (21) is made of stainless steel.

3. An air conditioner evaporator that is easy to maintain according to claim 1, characterized in that, The clamping frame (22) has a second nut post (221) fixedly installed at the upper and lower ends of the side that contacts the positioning bracket (21). The second nut post (221) has an internal thread for mounting screw (222), which passes through the second nut post (221) and is threadedly installed with the first nut post (212).

4. An air conditioner evaporator that is easy to maintain according to claim 1, characterized in that, The cooling pipe (11) is made of pure copper. Heat sinks (112) are welded at equal intervals on the outer wall of the cooling pipe (11) on the opposite side of the two mounting brackets (2). The two ends of the cooling pipe (11) pass through the mounting groove (211) and are connected to the first connecting flange (111). The two cooling pipes (11) that are furthest apart and diagonally opposite each other are connected to the liquid inlet and outlet pipes (13) on the same side.

5. An air conditioner evaporator that is easy to maintain according to claim 4, characterized in that, The heat sink (112) adopts a ring structure design, and the wall thickness of the heat sink (112) matches the wall thickness of the cooling pipe (11).

6. An air conditioner evaporator that is easy to maintain according to claim 4, characterized in that, The inlet and outlet pipes (13) are made of stainless steel. A third connecting flange (131) is installed on the inlet and outlet pipes (13). The inlet and outlet pipes (13) are connected to the cooling pipes (11) that are furthest apart and diagonally opposite each other through the first connecting flange (111) and the third connecting flange (131).

7. An air conditioner evaporator that is easy to maintain according to claim 1, characterized in that, The connecting bend (12) is made of stainless steel. Both ends of the connecting bend (12) are connected and installed with second connecting flanges (121). The adjacent cooling pipe (11) is connected and installed with the connecting bend (12) through the first connecting flange (111) and the second connecting flange (121).

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