Light trolley for tamping filler

By designing a vibration component and moving wheels for a lightweight trolley, the problems of low efficiency and high labor intensity in the compaction process of filling materials were solved, achieving convenient operation and improved production indicators.

CN223580643UActive Publication Date: 2025-11-21SUOTONG QILI CARBON MATERIAL CO LTD
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Patent Information

Application Number
CN202520240515.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-14
Publication Date
2025-11-21
Estimated Expiration
2035-02-14

AI Technical Summary

Technical Problem

The existing technology for compacting fillers is inefficient, labor-intensive, and prone to product quality instability, and also results in significant metallurgical scorching losses.

Method used

A lightweight trolley equipped with a vibration component and moving wheels was designed to tamp the filler material using a vibrating steel plate, reducing labor intensity and improving efficiency.

Benefits of technology

It achieves convenient operation, reduces the labor intensity of workers, improves production process indicators, and enhances work efficiency and safety reliability.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223580643U_ABST
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Abstract

The utility model discloses a light trolley for tamping fillers. The light trolley comprises a trolley main body frame, the vibration assembly is integrated at the rear end of the trolley main body frame and is provided with a vibration steel plate close to the filler to be tamped; the moving wheels are integrated at the front end of the trolley main body frame, and the two moving wheels move along the furnace wall of the roasting furnace; and the tamping end of the vibration assembly extends into the roasting furnace. The light trolley is convenient to operate and more suitable for human engineering, the labor intensity of workers is greatly reduced, meanwhile, the improvement of production process indexes is facilitated, and the working efficiency, the safety and the reliability are further improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of prebaked anode for aluminum production, especially to a light trolley for filling compaction. BACKGROUND

[0002] The production process of prebaked anode for aluminum includes calcination, molding and baking. When entering the baking process, the prebaked anode green block is put into the baking furnace for baking. After the green anode green block is loaded into the baking furnace, the loose granular material used for covering the green block and filling the gap to prevent the green block from oxidizing and deforming is used as the filler. In order to meet the functions of the filler, such as preventing oxidation by isolating air, preventing the product from bending and deforming in the hot plastic stage, conducting heat to make the product evenly heated, and removing volatile matter, the filler in the baking furnace needs to be filled and compacted. The compaction process is generally carried out manually by using a modified air pick. This compaction method is low in efficiency and high in labor intensity, and is prone to cause incomplete compaction, resulting in unstable product quality and large loss of metallurgical coke.

[0003] Therefore, based on the above technical problems, the skilled in the art urgently needs to develop a light trolley for filling compaction. CONTENT OF THE UTILITY MODEL

[0004] The utility model aims to provide a light trolley for filling compaction, which is convenient to operate, more suitable for ergonomics, greatly reduces the labor intensity of workers, and is beneficial to the improvement of production process indicators, further improves work efficiency and safety and reliability.

[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0006] The utility model relates to a light trolley for filling compaction, which comprises:

[0007] A trolley main frame;

[0008] A vibration assembly integrated at the rear end of the trolley main frame, the vibration assembly having a vibration steel plate close to the filling material to be compacted; and

[0009] Two moving wheels integrated at the front end of the trolley main frame, the two moving wheels moving along the furnace wall of the baking furnace;

[0010] The compaction end of the vibration assembly extends into the baking furnace.

[0011] Further, the two sides of the front end of the trolley main frame are provided with the moving wheels;

[0012] The vibration steel plate is located at the two sides of the rear end of the trolley main frame;

[0013] The interval between the two moving wheels is greater than the interval between the two vibration steel plates.

[0014] Further, the vibration assembly comprises:

[0015] The vibration device integrated with the rear end of the trolley main frame; and

[0016] The vibration steel plate;

[0017] The vibration device is integrated with the trolley main frame through a fixed steel plate fixed inside the trolley main frame, and the vibration device is assembled and fixed with the fixed steel plate through a plurality of fasteners.

[0018] The vibration steel plate is fixed to the outer side of the trolley main frame and matches the positions of the fixed steel plate and the vibration device.

[0019] Further, the vibration steel plate comprises:

[0020] The vertical steel plates fixed to both sides of the trolley main frame; and

[0021] The tamping steel plate welded and fixed to the lower end of the vertical steel plate, which contacts the upper surface of the filler.

[0022] Further, the front end of the tamping steel plate is curved upwards to form a curved portion.

[0023] Further, the rear end of the trolley main frame is provided with a handrail.

[0024] In the above technical solution, the light trolley for tamping fillers provided by the present application has the following beneficial effects:

[0025] The light trolley is convenient to operate, more suitable for ergonomics, greatly reduces the labor intensity of workers, and is beneficial to the improvement of production process indexes, further improves the work efficiency and safety reliability. BRIEF DESCRIPTION OF DRAWINGS

[0026] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments described in the present application, and other drawings can also be obtained by those skilled in the art according to these drawings.

[0027] Figure 1 It is a front view of a light trolley for tamping fillers disclosed in the embodiments of the present application;

[0028] Figure 2 It is Figure 1 A-A sectional view;

[0029] Figure 3 A top view of a light trolley for filling tamping disclosed by the embodiment of the application.

[0030] Explanation of reference signs:

[0031] 1, trolley main frame; 2, moving wheel; 3, vibration assembly; 4, handrail;

[0032] 301, vibrator; 302, fixed steel plate; 303, vertical steel plate; 304, tamping steel plate; 305, bending part. DETAILED DESCRIPTION

[0033] In order for those skilled in the art to better understand the technical scheme of the application, the application will be further described in detail below with reference to the drawings.

[0034] Referring to Figures 1 to 3 shown;

[0035] The embodiment discloses a light trolley for filling tamping, which comprises:

[0036] The trolley main frame 1;

[0037] The vibration assembly 3 integrated at the rear end of the trolley main frame 1 has vibration steel plates close to the filling material to be tamped; and

[0038] The moving wheels 2 integrated at the front end of the trolley main frame 1 move along the furnace wall of the roasting furnace;

[0039] The tamping end of the vibration assembly extends into the roasting furnace.

[0040] Specifically, the embodiment discloses a light trolley for filling tamping, which comprises a trolley main frame 1, a vibration assembly integrated with the trolley main frame 1 and moving wheels 2, wherein the trolley of the embodiment walks on the upper end of the furnace wall of the roasting furnace through the two moving wheels 2 at the front end, the vibration assembly 3 can extend into the roasting furnace, and the lower end of the vibration steel plate of the vibration assembly 3 is ensured to contact the upper surface of the filling material to be tamped, when the trolley moves to a specified position, the movement is stopped, then the vibration assembly 3 is started, the filling material at the position is tamped by the vibration steel plate, and then the trolley is moved to the next position to perform tamping operation at other positions.

[0041] Preferably, the two moving wheels 2 are installed on the two sides of the front end of the trolley main frame 1 of the embodiment; the vibration steel plates are located on the two sides of the rear end of the trolley main frame 1; and the interval between the two moving wheels 2 is greater than the interval between the two vibration steel plates.

[0042] Since it is required to ensure that the trolley can move along the furnace wall of the roasting furnace, the interval between the two moving wheels 2 of the embodiment is the same as the interval of the furnace wall and is larger than the interval of the two vibrating steel plates, and the interval of the two vibrating steel plates is smaller than the interval of the two moving wheels 2 so that the vibrating steel plates can extend into the roasting furnace to ensure the smooth operation of the vibrating operation.

[0043] Preferably, the vibrating assembly 3 of the embodiment comprises a vibrator 301 integrated at the rear end of the trolley main frame 1; and vibrating steel plates.

[0044] In the embodiment, the vibrator 301 is integrated in the trolley main frame 1 through a fixed steel plate 302 fixed inside the trolley main frame 1, and the vibrator 301 is assembled and fixed with the fixed steel plate 302 through a plurality of fasteners.

[0045] The vibrating steel plates are fixed to the outer side of the trolley main frame 1 and are positionally matched with the fixed steel plate 302 and the vibrator 301.

[0046] Firstly, the embodiment further limits the composition of the vibrating assembly 3, which comprises the vibrator 301, the vibrating steel plates and the fixed steel plate 302; wherein the vibrator 301 is mainly integrated at the rear end of the trolley main frame 1 through the fixed steel plate 302 and is partially located inside the trolley main frame 1; after the vibrator 301 is fixed with the fixed steel plate 302, the exciting force of the vibrator 301 after being turned on can be transmitted to the trolley main frame 1 through the fixed steel plate 302, and the vibrating steel plates of the embodiment are fixed to the two sides of the trolley main frame 1, so that the exciting force can be transmitted to the vibrating steel plates on the two sides through the trolley main frame 1, thereby the vibrating and tamping of the filling material are performed by the tamping end of the vibrating steel plates.

[0047] More specifically, the vibrating steel plates of the embodiment comprise vertical steel plates 303 fixed to the two sides of the trolley main frame 1; and tamping steel plates 304 welded and fixed to the lower end of the vertical steel plates 303, the tamping steel plates 304 contact the upper surface of the filling material.

[0048] In order to avoid that the tamping steel plates 304 are buried in the filling material, the front end of the tamping steel plates 304 of the embodiment is curved upwards to form a curved portion 305.

[0049] Preferably, the rear end of the trolley main frame 1 of the embodiment is provided with a handrail 4.

[0050] In the above technical solution, the light trolley for tamping filling material has the following beneficial effects:

[0051] The light trolley is convenient to operate, is more suitable for ergonomics, greatly reduces the labor intensity of workers, is beneficial to the improvement of production process indexes, and further improves the work efficiency and safety and reliability.

[0052] Certain exemplary embodiments of this application are described herein by way of illustration, and not limitation. It will be apparent to those of ordinary skill in the art that modifications can be made to the described embodiments without departing from the spirit and scope of the application. Thus, the following drawings and description are not to be understood as limiting the scope of the application.

Claims

1. A lightweight car for filling tamping, characterized in that, The light trolley comprises: a trolley main frame (1); a vibrating assembly (3) integrated at the rear end of the trolley main frame (1), the vibrating assembly (3) having vibrating steel plates close to the filling material to be tamped; two moving wheels (2) integrated at the front end of the trolley main frame (1), the two moving wheels (2) moving along the furnace wall of the roasting furnace; the tamping end of the vibrating assembly (3) extending into the roasting furnace.

2. A lightweight carriage for filling tamping according to claim 1, characterized in that The moving wheels (2) are installed on both sides of the front end of the trolley main frame (1); the vibrating steel plates are located on both sides of the rear end of the trolley main frame (1); the distance between the two moving wheels (2) is greater than the distance between the two vibrating steel plates.

3. A lightweight carriage for filling compaction according to claim 1, characterized in that, The vibrating assembly (3) comprises: a vibrator (301) integrated at the rear end of the trolley main frame (1); and the vibrating steel plates; the vibrator (301) is integrated in the trolley main frame (1) through a fixed steel plate (302) fixed inside the trolley main frame (1), and the vibrator (301) is assembled and fixed with the fixed steel plate (302) through a plurality of fasteners; the vibrating steel plates are fixed to the outer side of the trolley main frame (1) and match the positions of the fixed steel plate (302) and the vibrator (301).

4. A lightweight carriage for filling compaction according to claim 3, characterized in that, The vibrating steel plates comprise: vertical steel plates (303) fixed on both sides of the trolley main frame (1); and tamping steel plates (304) welded and fixed to the lower end of the vertical steel plates (303), the tamping steel plates (304) contacting the upper surface of the filling material.

5. A lightweight carriage for filling compaction according to claim 4, characterized in that, The front end of the tamping steel plate (304) is curved upward to form a curved portion (305).

6. A lightweight carriage for fill compaction according to any one of claims 1 to 5, characterized in that, The rear end of the trolley main frame (1) is provided with a handrail (4).