Spraying device of dry type air cooler
By adopting an automatic walking mechanism that combines a spray structure with a magnetic track on the dry air cooler, the problems of uneven spraying and complex construction are solved, achieving efficient and uniform spraying and simplified operation of the air cooler.
Patent Information
- Application Number
- CN202423186738.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-24
AI Technical Summary
Existing spray devices for dry air coolers suffer from uneven spraying, complex construction, and insignificant effects during auxiliary cooling.
The system employs a spray structure combined with a magnetic track and an automatic walking mechanism. The magnetic wheels and magnetic track attract the spray pipes to move automatically on the outer wall of the air cooler. The spacing adjustment component and the closing component ensure the stability and uniformity of the nozzle position.
It achieves uniform spraying on the outer wall of the air cooler, simplifies the construction process, improves cooling efficiency, and is suitable for air coolers of different specifications.
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Figure CN223580709U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to air cooler auxiliary cooling technical field, concretely is a kind of spray device of dry air cooler. BACKGROUND
[0002] In industrial production, dry air cooler is often used for cooling treatment of various process gases, such as gas cooling in chemical production process. The working principle of dry air cooler is to reduce the temperature of the cooled medium by air convection heat transfer. Specifically, when the medium to be cooled flows in the pipe, the airflow generated by the fan of the dry air cooler flows through the tube bundle and exchanges heat with the medium in the pipe. Due to the temperature difference between air and medium, heat is transferred from the medium with higher temperature to the air with lower temperature, thereby achieving the cooling of the medium.
[0003] When the ambient temperature is too high in summer, the cooling capacity of the dry air cooler is insufficient, so it is necessary to erect a spray pipeline on the upper part of the finned tube of the dry air cooler in a specific area and install a special spray nozzle to disperse the desalted water into a group of liquid droplets that can penetrate the finned tube bundle and fully contact the high-temperature finned tube, thereby improving the cooling effect by using the latent heat of water vaporization.
[0004] In the above-mentioned disclosed technical solution, it is found that the related art has the following problems: in the process of auxiliary gasification cooling by laying a spray pipeline around the dry air cooler, not only is the spray frame construction engineering large, but also the sprayed liquid cannot be uniformly sprayed on the air cooler, thereby the auxiliary cooling effect is not obvious, which affects the efficiency of industrial cooling. To solve this problem, we propose a new type of spray device for dry air cooler.
[0005] It should be noted that the information disclosed in the above background section is only used to enhance the understanding of the background section of the present application, and therefore can include information that does not constitute prior art known to those skilled in the art. CONTENT OF THE UTILITY MODEL
[0006] The utility model aims to solve at least one of the technical problems existing in the prior art or related art. To solve the problem of air cooler auxiliary cooling in the above-mentioned prior art, the utility model provides a spray device for dry air cooler, which adopts a spray structure combined with an air cooler outer wall automatic walking structure to improve the cooling treatment efficiency of the air cooler. The specific technical solution is as follows:
[0007] The utility model provides a spray device of dry air cooler, including the magnetic track of being fixed to the outer wall of air cooler and the opposite arrangement of spray pipe, the inner wall of the spray pipe is uniformly provided with the shower head, the spray pipe is connected with water tank through the connecting pipe, the one end of two spray pipes is connected through interval adjusting component, the other end of two spray pipes is connected through closing component, the closing component and the bottom of interval adjusting component all are provided with the magnetic wheel of being adsorbed on the magnetic track, the bottom of closing component or interval adjusting component is provided with automatic walking mechanism.
[0008] In the above technical solution, the interval adjusting component includes a lead screw rotatably disposed on one of the magnetic wheels, and two distance adjusting seats are symmetrically threadedly connected to the outer wall of the lead screw and fixedly installed on the adjacent ends of the two spray pipes.
[0009] The distance adjusting seat is sleeved on the outside of a guide column parallel to the lead screw, and the guide column is disposed on the top of the magnetic wheel.
[0010] The closing component includes a butt joint seat disposed on the end of the spray pipe away from the lead screw, a threaded rod is disposed through the inner cavity of the butt joint seat, and two locking seats are threadedly connected to the outer wall of the threaded rod and attached to the two sides of the butt joint seat. The threaded rod is disposed on the top of the magnetic wheel on the same side.
[0011] The automatic walking mechanism includes a gear rotatably disposed on the side of the magnetic wheel, and a rack track is laid on the side wall of the magnetic track and engaged with the gear.
[0012] One end of a return pipe is fixedly installed on the side wall of the water tank, and the other end of the return pipe is fixedly installed on the side wall of a water collecting tank. The two parts of the water collecting tank are symmetrically sleeved on the outside of the air cooler.
[0013] A sieve plate is embedded in the inner cavity of the water collecting tank.
[0014] A water inlet is embedded in the top of the water tank.
[0015] Compared with the prior art, the spray device of the dry air cooler has the following advantages:
[0016] I. The automatic walking mechanism drives the two spray pipes to move around the air cooler. The magnetic wheel and the magnetic track are adsorbed, the two spray pipes are sleeved on the outside of the air cooler, the outer wall of the air cooler is uniformly sprayed, the spray pipe moves back and forth, the operation of the relevant personnel is more convenient, no construction frame is needed, the air cooler is cooled by the two automatically movable spray pipes, and the processing process of the relevant personnel is facilitated.
[0017] Two, when the air cooler is sprayed, the operation rod is rotated to drive the screw rod to rotate, the two distance adjusting seats on the outer wall of the screw rod are relatively moved, the spray head on the spray pipe is moved to the appropriate spraying position, the distance between the two spray pipes is adjusted according to the specification of the air cooler, and the spraying effect of the air cooler is guaranteed, so that the air cooler of different specifications can be applied.
[0018] Three, the other two ends of the spray pipe are closed through the closing assembly, the stability of the whole spray pipe is guaranteed, the position deviation of the spray pipe during the spraying movement is avoided, and the spraying and cooling effect of the air cooler is improved.
[0019] Four, after the position adjustment of the two spray pipes is completed, the threaded rod is inserted through the inner cavities of the two abutting seats, and then the locking seats are screwed, so that the end portions of the two spray pipes away from the screw rod are fixed, and the stability of the spray pipe during the spraying movement is guaranteed.
[0020] Five, the water collecting tank is composed of two separate tank bodies, the two parts of the water collecting tank are attached to the outer wall of the air cooler from two sides, and then the two parts of the water collecting tank are fixed to collect the liquid during the cleaning process, so that the influence on the environment near the air cooler is avoided. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 Structure diagram of the spraying device of the dry-type air cooler Figure 1 ;
[0022] Figure 2 Structure diagram of the spraying device of the dry-type air cooler Figure 2 ;
[0023] Figure 3 Structure diagram of the spraying pipe and the walking structure part of the utility model
[0024] Among them, Figures 1 to 3 The correspondence between the reference signs and the component names in the drawings is as follows: 1-magnetic track, 2-spray pipe, 3-spray head, 5-water tank, 6-abutting seat, 7-distance adjusting seat, 8-movable frame, 9-magnetic wheel, 10-water inlet, 11-base frame, 12-sleeve seat, 13-gear, 14-rack track, 15-threaded rod, 16-screw rod, 17-water collecting tank, 18-sieve plate, 19-backflow pipe, 20-pressure pump, 21-guide column, 22-locking seat, 23-carriage. DETAILED DESCRIPTION
[0025] Clearly, the described embodiments are merely a part of the embodiments of the present application, but not all the embodiments. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0026] The specific embodiments and the accompanying drawings will be described below. Figures 1-3 The present application will be further described, but the present application is not limited to these embodiments.
[0027] A spray device of a dry air cooler, comprising magnetic tracks 1 fixed to the outer wall of the air cooler and oppositely arranged spray pipes 2. Two magnetic tracks 1 are symmetrically fixed to the outer wall of the air cooler, and the magnetic tracks 1 on the front and rear outer walls are in parallel positions. The inner wall of the spray pipe 2 is uniformly provided with spray heads 3, and the spray pipe 2 is connected with a water tank 5 through a connecting pipe. Two semicircular spray pipes 2 are oppositely arranged on both sides of the air cooler, and the water tank 5 is placed on the ground where the air cooler is located. The connecting pipe is a soft connecting pipe, one end of the connecting pipe is fixedly embedded in the outer wall of the spray pipe 2, so that the connecting pipe is in communication with the spray pipe 2. The other end of the connecting pipe is fixed to the outer wall of the water tank 5 near the bottom through a pressure pump 20, and the pressure pump 20 is electrically connected with an external power supply through wires, so that the connecting pipe is in communication with the inner cavity of the water tank 5 through the pressure pump 20. The pressure pump 20 is fixed to the outer wall of the water tank 5.
[0028] The two spray pipes 2 are connected through a distance adjusting assembly at one end adjacent to each other, and the other end adjacent to each other is connected through a closing assembly. The closing assembly and the bottom of the distance adjusting assembly are both provided with a magnetic wheel 9 adsorbed on the magnetic track 1, and the bottom of the closing assembly is provided with an automatic walking mechanism.
[0029] The two spray pipes 2 are connected through a distance adjusting assembly at one end adjacent to each other, and the other end adjacent to each other is connected through a closing assembly. The closing assembly and the bottom of the distance adjusting assembly are both provided with a magnetic wheel 9 adsorbed on the magnetic track 1, and the bottom of the closing assembly is provided with an automatic walking mechanism.
[0030] After that, the two spray pipes 2 are moved around the air cooler by the automatic walking mechanism, and the two spray pipes 2 are moved around the air cooler by the magnetic wheel 9 and the magnetic track 1, so that the two spray pipes 2 are moved around the air cooler, and the air cooler is evenly sprayed. The spray pipe 2 moves back and forth, which makes the operation of the relevant personnel more convenient, without the need for construction and erection, and the two spray pipes 2 can automatically move to cool and spray the air cooler, thereby bringing convenience to the processing process of the relevant personnel.
[0031] The spacing adjusting assembly comprises a lead screw 16 rotatably arranged on one of the magnetic wheels 9, the magnetic wheel 9 is rotatably arranged on the frame 23, two center shafts are symmetrically rotatably arranged on the inner wall of the frame 23, two walking wheels are respectively sleeved on the outer part of the two center shafts, and a magnetic ring is sleeved on the outer wall of the walking wheel, so that the magnetic wheel 9 is adsorbed on the magnetic track 1 through the circumferential magnetic ring. The movable frame 8 is fixedly installed on the top of the frame 23 of the magnetic wheel 9 at the rear side, bearings are embeddedly installed on the inner walls of the two sides of the movable frame 8, and the two ends of the lead screw 16 are respectively embeddedly installed in the two bearings.
[0032] The outer wall of the lead screw 16 is symmetrically screwed with two distance adjusting seats 7, and the two distance adjusting seats 7 are respectively fixedly installed on the adjacent ends of the two spray pipes 2. Two external threads with opposite threads and same pitches are formed on the outer wall of the lead screw 16 from the center position to the two sides, and the two distance adjusting seats 7 are respectively connected with the two external threads of the lead screw 16 through the threaded through holes formed in the centers. One end of each of the two spray pipes 2 at the rear side is fixedly connected with the two distance adjusting seats 7. An operating rod fixedly connected with one end of the lead screw 16 is rotatably arranged on the outer wall of the movable frame 8.
[0033] When the air cooler is sprayed, the lead screw 16 is driven to rotate by rotating the operating rod, so that the two distance adjusting seats 7 are moved away from each other, and the two spray pipes 2 are moved away from each other. Then the two spray pipes 2 are moved to the outside of the air cooler, and then the operating rod is reversely rotated, so that the two distance adjusting seats 7 connected with the outer wall of the lead screw 16 are relatively moved, and the spray heads 3 on the spray pipes 2 are moved to appropriate spraying positions. The distance between the two spray pipes 2 is adjusted according to the specifications of the air cooler, so as to ensure the spraying effect of the air cooler, thereby being applicable to air coolers of different specifications.
[0034] It is worth noting that the distance adjusting seat 7 is sleeved on the outside of the guide column 21 parallel to the lead screw 16, and the guide column 21 is arranged on the top of the magnetic wheel 9. The two ends of the guide column 21 are respectively fixedly arranged on the inner walls of the two sides of the movable frame 8, and the distance adjusting seat 7 is movably sleeved on the outside of the guide column 21 through the through hole penetrating the inner cavity.
[0035] In the process of adjusting the distance between the two spray pipes 2 by rotating the screw rod 16 through the two distance adjusting seats 7, the distance adjusting seats 7 are simultaneously attached to the outer wall of the guide column 21 to slide, and the guide column 21 parallel to the screw rod 16 ensures the stability of the position adjustment process of the spray pipes 2, avoids position deviation, and thus ensures the spraying effect of the air cooler.
[0036] In addition, the closing assembly includes the butt joint seat 6 arranged on the end of the spray pipe 2 away from the screw rod 16, and the threaded rod 15 is arranged in the inner cavity of the butt joint seat 6. The butt joint seat 6 is fixedly installed on the end of the two spray pipes 2 away from the distance adjusting seat 7, a through hole is formed in the inner cavity of the two butt joint seats 6 in the transverse direction, and the threaded rod 15 simultaneously passes through the through holes in the two butt joint seats 6. The outer wall of the threaded rod 15 is threadedly connected with the locking seat 22 attached to the two sides of the butt joint seat 6, and the locking seat 22 is attached to the two sides of each butt joint seat 6. The threaded rod 15 is arranged on the top of the same side of the magnetic wheel 9. The base frame 11 is fixedly installed on the top of the same side of the vehicle frame 23 as the threaded rod 15, the sleeve seat 12 is fixedly installed on the top of the base frame 11 in the vertical direction, and the sleeve seat 12 is fixedly sleeved on the center of the threaded rod 15 through the mounting hole formed in the center.
[0037] After the position adjustment of the two spray pipes 2 is completed, the threaded rod 15 passes through the inner cavities of the two butt joint seats 6, and then the locking seats 22 are respectively screwed, so that the ends of the two spray pipes 2 away from the screw rod 16 are fixed, and the stability of the spraying movement of the spray pipes 2 is ensured.
[0038] In addition, the automatic walking mechanism includes the gear 13 rotatably arranged on the side of the magnetic wheel 9. The center shaft is rotatably arranged in the inner cavity of the vehicle frame 23 on the same side as the magnetic wheel 9, and the two ends of the center shaft extend out of the vehicle frame 23. The gear 13 is fixedly sleeved on the outer end of the center shaft through the mounting hole formed in the center, and the motor is fixed on the side of the vehicle frame 23 away from the gear 13 through the machine cover. The motor is electrically connected with the external power supply through the wire, and the output shaft of the motor is fixedly connected with the adjacent end of the center shaft. The side wall of the magnetic track 1 is paved with the rack track 14 engaged with the gear 13, and the self-propelled walking mechanism can be arranged at the bottom of the closing assembly or the distance adjusting assembly.
[0039] When the air cooler is sprayed, the closed spray pipes 2 are engaged with the rack track 14 at the bottom through the gear 13, and the magnetic wheel 9 is adsorbed on the magnetic track 1. Then the output shaft of the motor drives the gear 13 to rotate, and the engagement of the gear 13 and the rack track 14 makes the spray pipes 2 move along the outside of the air cooler, so that the air cooler is sprayed, and the operation of the cooling process of the air cooler is more convenient.
[0040] Further, one end of the backflow pipe 19 is fixedly installed on the side wall of the water tank 5, and the other end of the backflow pipe 19 is fixedly installed on the side wall of the water collecting tank 17, and the two parts of the water collecting tank 17 are symmetrically sleeved outside the air cooler.
[0041] The water collecting tank 17 is composed of two separate tank bodies, and the two parts of the water collecting tank 17 are respectively attached to the outer wall of the air cooler from both sides, and then the two parts of the water collecting tank 17 are fixed to collect the liquid in the cleaning process, so as to avoid affecting the environment near the air cooler.
[0042] The inner cavity of the water collecting tank 17 is embedded with a sieve plate 18. The sieve plate 18 is uniformly provided with sieve holes, which has a filtering effect on the collected sewage. The filtered water is returned to the water tank 5 through the backflow pipe 19, so that the water can be recycled.
[0043] The top of the water tank 5 is embedded with a water inlet 10, and a sealing cap is threadedly connected to the water inlet 10.
[0044] The working principle of the spraying device of the dry air cooler is as follows: first, rotate the operating rod to drive the lead screw 16 to rotate, so that the two distance adjusting seats 7 are moved away from each other, and the two spraying pipes 2 are moved away from each other. Then, the two spraying pipes 2 are moved to the outside of the air cooler, and then the operating rod is reversely rotated, so that the two distance adjusting seats 7 on the outer wall of the lead screw 16 are relatively moved, and the spray heads 3 on the spraying pipes 2 are moved to appropriate spraying positions.
[0045] Then, the threaded rod 15 is inserted into the inner cavities of the two abutting seats 6, and then the locking seats 22 are respectively screwed, so that the end portions of the two spraying pipes 2 away from the lead screw 16 are fixed.
[0046] Then, the output shaft of the motor drives the gear 13 to rotate, and the meshing of the gear 13 and the rack track 14 drives the spraying pipe 2 to move from bottom to top along the outside of the air cooler, and at the same time, the spraying pipe 2 sprays and cools the air cooler through the spray heads 3 on the spraying pipe 2. Through the up-and-down multiple back-and-forth movements of the spraying pipe 2, the air cooler is sprayed and treated.
[0047] In the description of the present application, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inner", "front", "central", "both ends" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and cannot be understood as indicating or implying that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present application.
[0048] In addition, the terms "first", "second", "third", "fourth" are only used for descriptive purpose and should not be understood as indicating or implying relative importance or implying a number of the technical features indicated, so that the features with "first", "second", "third", "fourth" can explicitly or implicitly include at least one of the features.
[0049] In the present application, unless otherwise expressly specified and limited, the terms "mounting", "setting", "connecting", "fixing", "screw connection" and the like should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication or interaction relationship between two elements, unless otherwise expressly limited, the above-mentioned terms in the present application can be understood according to the specific meaning of the specific circumstances by the ordinary skilled in the art.
[0050] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the present application, the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A spray device for a dry air cooler, characterized in that: The utility model provides an air cooler is provided with magnetic track (1) and opposite arrangement spray pipe (2) on the outer wall of air cooler, the inner wall of spray pipe (2) is evenly provided with shower nozzle (3) in circumference, spray pipe (2) is connected with water tank (5) through connecting pipe, and one end of two spray pipe (2) adjacent is connected through interval adjusting assembly, and the other end of two spray pipe (2) adjacent is connected through closing assembly, and the bottom of closing assembly and interval adjusting assembly is provided with magnetic wheel (9) adsorbed on magnetic track (1), and the bottom of closing assembly or interval adjusting assembly is provided with automatic walking mechanism.
2. A spray device for a dry air cooler according to claim 1, characterized in that: The interval adjusting assembly includes a lead screw (16) rotatably disposed on one of the magnetic wheels (9), and the lead screw (16) is symmetrically threadedly connected with a distance adjusting seat (7) on the outer wall thereof, and the two distance adjusting seats (7) are respectively fixedly installed on the adjacent ends of the two spray pipes (2).
3. A spray device for a dry air cooler according to claim 2, characterized in that: The distance adjusting seat (7) is sleeved on the outside of a guide column (21) parallel to the lead screw (16), and the guide column (21) is disposed on the top of the magnetic wheel (9).
4. A spray device for a dry air cooler according to claim 2, characterized in that: The closing assembly includes a butt joint seat (6) disposed on the end of the spray pipe (2) away from the lead screw (16), a threaded rod (15) penetratingly disposed in the inner cavity of the butt joint seat (6), a locking seat (22) threadedly connected with the outer wall of the threaded rod (15) and attached to the two sides of the butt joint seat (6), and the threaded rod (15) is disposed on the top of the magnetic wheel (9) on the same side.
5. A spray device for a dry air cooler according to claim 1, characterized in that: The automatic walking mechanism includes a gear (13) rotatably disposed on the side of the magnetic wheel (9), and a rack track (14) engaged with the gear (13) is laid on the side wall of the magnetic track (1).
6. A spray device for a dry air cooler according to claim 1, characterized in that: One end of a backflow pipe (19) is fixedly installed on the side wall of the water tank (5), and the other end of the backflow pipe (19) is fixedly installed on the side wall of a water collecting tank (17), and the two parts of the water collecting tank (17) are symmetrically sleeved on the outside of the air cooler.
7. A spray device for a dry air cooler according to claim 6, characterized in that: A sieve plate (18) is embedded in the inner cavity of the water collecting tank (17).
8. A spray device for a dry air cooler according to claim 1, characterized in that: A water inlet (10) is embedded on the top of the water tank (5).