Sensor detection device
By integrating continuity detection and length detection into a sensor detection device, and utilizing slider and laser transmission technology, the problem of long detection time for copper sheets in sensors is solved, achieving efficient detection and problem localization.
Patent Information
- Application Number
- CN202423321644.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-31
AI Technical Summary
In existing technologies, the continuity testing and length testing of the copper sheet of the sensor need to be performed separately, which results in long testing times and affects production efficiency.
Design a sensor detection device that integrates continuity detection and length detection into the same device. Utilize components such as a slider, cylinder, laser emitter, and laser receiver to achieve continuity and length detection of a copper sheet through the sliding of the slider and the conduction of the laser. Integrate an alarm for automatic detection.
It greatly shortens the detection time, improves production efficiency, ensures the stability and observability of the detection, and facilitates quick and easy location of detection problems.
Smart Images
Figure CN223581075U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of sensor production, in particular to a sensor detection device. BACKGROUND
[0002] The sensor is a front-end detection device, which can sense the information of a measured object and convert the sensed information into an electrical signal or other required signal output according to a certain rule.
[0003] In the process of preparing the sensor, the copper sheet installed in the sensor shell is usually in a curved state, in order to determine whether it can be normally used, the copper sheet in the batch-produced sensor usually needs to be subjected to continuity detection and length detection.
[0004] At present, the continuity detection and length detection of the copper sheet are separately carried out by using different detection devices, however, the separate detection needs to consume a long time, which will affect the overall production efficiency of the sensor and has obvious defects. CONTENT OF THE UTILITY MODEL
[0005] In order to improve the detection efficiency, the application provides a sensor detection device.
[0006] The sensor detection device provided by the application adopts the following technical scheme:
[0007] A sensor detection device comprises a frame body for placing a sensor shell, two groups of unit detection groups are arranged on the frame body, two ends of the copper sheet in the sensor shell correspond to one group of unit detection groups respectively, and the unit detection group comprises a continuity detection part and a length detection part.
[0008] The continuity detection part comprises a sliding block sliding on the frame body and a cylinder arranged on the frame body and electrically connected to a control system, a piston rod of the cylinder is connected to the sliding block and is used for driving the sliding block to approach or move away from the copper sheet, a lead wire connected to a power supply is arranged on the sliding block, and an alarm electrically connected to the control system is further arranged on the frame body.
[0009] The length detection part comprises a laser emitter and a laser receiver arranged on the sliding block and electrically connected to the control system, an emitting end of the laser emitter faces a receiving end of the laser receiver, a sliding hole is formed in a side of the sliding block facing the copper sheet, a sealing plate for sealing the sliding hole is arranged on the sliding block, a detection guide pin located between the laser emitter and the laser receiver is slid in the sliding hole, a top sheet is arranged on the detection guide pin, a compression spring is arranged between the top sheet and a sealing end of the sliding hole, one end of the detection guide pin slides through the sealing plate and is used for contacting the copper sheet, the other end of the detection guide pin slides through the sliding hole and is used for contacting the lead wire, and a light hole for allowing the laser to pass through is formed in the detection guide pin.
[0010] By adopting the technical scheme, the sensor shell to be detected is placed on the frame body, then the two cylinders are started by the control system, the piston rod of the cylinder extends to push the sliding block to approach the sensor shell, when the piston rod of the cylinder is completely extended, one end of the detection guide needle first abuts against the end of the copper sheet and then slides in the sliding hole, so that the other end of the detection guide needle contacts the corresponding wire, and the laser emitted by the laser emitter is received by the receiving end of the laser receiver after passing through the light hole, if the conductivity of the copper sheet has a problem, the power supply, the wire, the copper sheet and the detection guide needle cannot form a closed loop circuit, and the alarm emits an alarm; similarly, if the length of the copper sheet has a problem, the light hole and the laser are staggered, the laser cannot be received by the laser receiver, and the alarm also emits an alarm. In this way, the conductivity detection and length detection of the copper sheet are integrated in the same device, which greatly saves the detection time and improves the production efficiency.
[0011] Optionally, a positioning groove is formed in the frame body, and the sensor shell is placed in the positioning groove.
[0012] By adopting the technical scheme, the positioning groove is used for positioning the placement position of the sensor shell on the frame body.
[0013] Optionally, the laser emitter and the laser receiver are both threadedly connected to the sliding block.
[0014] By adopting the technical scheme, when the laser emitter and the laser receiver are damaged, they can be conveniently replaced.
[0015] Optionally, the sliding hole and the copper sheet are both oval in cross section.
[0016] By adopting the technical scheme, the detection guide needle is circumferentially limited, and it is ensured that the laser emitted by the laser emitter can smoothly pass through the light hole.
[0017] Optionally, a sliding groove is formed in the frame body, the sliding block extends into the sliding groove and is in sliding cooperation with the sliding groove, and the cross section of the sliding cooperation position of the sliding block and the sliding groove is dovetail-shaped.
[0018] By adopting the technical scheme, the stability of the sliding of the sliding block is improved.
[0019] Optionally, polytetrafluoroethylene is coated on the sliding block.
[0020] By adopting the technical scheme, the friction coefficient of polytetrafluoroethylene is small, which is conducive to improving the smoothness of the sliding of the sliding block.
[0021] Optionally, the top of the sliding block is open relative to the position between the laser emitter and the laser receiver.
[0022] By adopting the technical scheme, after the alarm issues an alarm, the worker can directly observe the contact between the detection guide needle and the wire to determine the cause of the alarm problem.
[0023] To sum up, the present application has at least one of the following beneficial technical effects:
[0024] 1. The continuity detection and length detection of the copper sheet are integrated in the same device, which greatly saves the detection time and improves the production efficiency.
[0025] 2. The detection guide needle is circumferentially limited to ensure that the laser emitted by the laser emitter can smoothly pass through the light hole.
[0026] 3. The opening is conducive to the worker to directly observe the contact between the detection guide needle and the wire after the alarm issues an alarm to determine the cause of the alarm problem. BRIEF DESCRIPTION OF DRAWINGS
[0027] Figure 1 is a structural schematic diagram of an embodiment of the present application.
[0028] Figure 2 is a sectional view of the position relationship between the sealing plate, the detection guide needle and the wire in the embodiment of the present application.
[0029] Reference signs: 2, frame body; 21, positioning groove; 22, sliding groove; 31, continuity detection part; 311, sliding block; 312, air cylinder; 313, wire; 321, laser emitter; 322, laser receiver; 4, sliding hole; 5, sealing plate; 6, detection guide needle; 7, top sheet; 8, compression spring; 9, light hole. DETAILED DESCRIPTION
[0030] The following will be described in detail in combination with the accompanying Figures 1-2 The present application will be further described in detail.
[0031] The embodiment of the present application discloses a sensor detection device.
[0032] Referring to Figure 1 The sensor detection device comprises an L-shaped frame body 2, the frame body 2 is provided with a positioning groove 21 for placing a sensor shell, and the frame body 2 is further provided with an alarm (not shown in the figure) electrically connected to a control system.
[0033] Unit detection groups are arranged on both sides of the frame body 2, and the two ends of the copper sheet in the sensor shell correspond to a group of unit detection groups respectively, and the unit detection group comprises a continuity detection part 31 and a length detection part.
[0034] Referring to Figure 1 and Figure 2, the conduction detection part 31 comprises a sliding block 311 sliding on the frame 2 and a cylinder 312 bolted on the frame 2 and electrically connected to the control system. The frame 2 is provided with a sliding groove 22, the sliding block 311 extends into the sliding groove 22 and is in sliding cooperation with the sliding groove 22, the cross section of the sliding cooperation position of the sliding block 311 and the sliding groove 22 is dovetail-shaped, and the sliding block 311 is coated with polytetrafluoroethylene.
[0035] With reference to Figure 1 and Figure 2 , the piston rod of the cylinder 312 is threadedly connected to the sliding block 311 and is used to drive the sliding block 311 to approach or move away from the copper sheet, and the sliding block 311 is welded with wires 313 connected to the power supply. Since the copper sheet is usually arranged with multiple copper sheets in the sensor shell, the wires 313 are also welded with multiple wires 313 on the sliding block 311 and correspond to the copper sheets one by one.
[0036] With reference to Figure 1 and Figure 2 , the long and short detection part comprises a laser emitter 321 and a laser receiver 322 threadedly connected to the sliding block 311 and electrically connected to the control system, the emitting end of the laser emitter 321 faces the receiving end of the laser receiver 322, and the top of the sliding block 311 is open relative to the position between the laser emitter 321 and the laser receiver 322.
[0037] With reference to Figure 1 and Figure 2 , one side of the sliding block 311 facing the copper sheet is provided with a sliding hole 4, each wire 313 corresponds to one sliding hole 4, and the sliding block 311 is bolted with a sealing plate 5 used to seal the sliding hole 4, and the cross section of the sliding hole 4 is oval.
[0038] A detection guide needle 6 between the laser emitter 321 and the laser receiver 322 slides in the sliding hole 4, the detection guide needle 6 is integrally formed with a top sheet 7 sliding in the sliding hole 4, the cross section of the top sheet 7 is oval, and the top sheet 7 is supported by a compression spring 8 between the sealing end of the sliding hole 4.
[0039] With reference to Figure 1 and Figure 2 , one end of the detection guide needle 6 slides out of the sealing plate 5 and is used to contact the corresponding copper sheet, the other end of the detection guide needle 6 slides out of the sliding hole 4 and is used to contact the wire 313, and the detection guide needle 6 is provided with a light hole 9 for the laser to pass through.
[0040] With reference to Figure 1 and Figure 2 , during detection, the worker manually places the sensor shell to be detected in the positioning groove 21, and then starts the cylinder 312 through the control system, the piston rod of the cylinder 312 extends, and then drives the sliding block 311 to approach the sensor shell.
[0041] With reference to Figure 1 and Figure 2The detection guide needle 6 on the sliding block 311 first contacts the end of the copper sheet, and then in the process of the piston rod of the cylinder 312 continuing to extend, the detection guide needle 6 is pushed back into the sliding hole 4 by the copper sheet in the opposite direction, the pressing spring 8 is pressed by the top sheet 7 matched with the closed end of the sliding hole 4, until the piston rod of the cylinder 312 is completely extended.
[0042] At this time, the other end of the detection guide needle 6 relative to the copper sheet should be in contact with the corresponding wire 313, that is, the power supply, the wire 313, the copper sheet and the detection guide needle 6 form a closed circuit, and there is current passing through the circuit.
[0043] If the copper sheet has a problem in conductivity, the above-mentioned circuit is in an open state, and the control system cannot detect that there is current passing through, at which time the alarm will issue an alarm.
[0044] Referring to Figure 1 and Figure 2 , by the same reason, when the piston rod of the cylinder 312 is completely extended, the light hole 9 on the detection guide needle 6 should be able to allow the laser emitted by the laser emitter 321 to pass through and be received by the laser receiver 322, if the copper sheet has a problem in length, the light hole 9 deviates from the accurate position, so that the laser emitted by the laser emitter 321 cannot be received by the laser receiver 322, and the alarm will also issue an alarm.
[0045] That is to say, by the above design, the conductivity detection and length detection of the copper sheet are integrated into the same device, which greatly shortens the time consumed in detection, and further improves the production efficiency.
[0046] The implementation principle of the sensor detection device in the embodiment of the application is as follows: during detection, a worker manually places a sensor shell to be detected in the positioning groove 21, and then starts the cylinder 312 through a control system, the piston rod of the cylinder 312 is extended, and then the sliding block 311 is pushed to be close to the sensor shell.
[0047] The detection guide needle 6 on the sliding block 311 first contacts the end of the copper sheet, and then in the process of the piston rod of the cylinder 312 continuing to extend, the detection guide needle 6 is pushed back into the sliding hole 4 by the copper sheet in the opposite direction, the pressing spring 8 is pressed by the top sheet 7 matched with the closed end of the sliding hole 4, until the piston rod of the cylinder 312 is completely extended.
[0048] At this time, the other end of the detection guide needle 6 relative to the copper sheet should be in contact with the corresponding wire 313, that is, the power supply, the wire 313, the copper sheet and the detection guide needle 6 form a closed circuit, and there is current passing through the circuit. If the copper sheet has a problem in conductivity, the above-mentioned circuit is in an open state, and the control system cannot detect that there is current passing through, at which time the alarm will issue an alarm.
[0049] Similarly, when the piston rod of the cylinder 312 is fully extended, the light hole 9 on the detection guide needle 6 should be able to allow the laser emitted by the laser emitter 321 to pass through and be received by the laser receiver 322. If there is a problem with the length of the copper sheet, the light hole 9 deviates from the accurate position, so that the laser emitted by the laser emitter 321 cannot be received by the laser receiver 322, and the alarm will also issue an alarm.
[0050] The above are preferred embodiments of the present application, and do not limit the protection scope of the present application, so: any equivalent changes made according to the structure, shape, principle of the present application should be covered within the protection scope of the present application.
Claims
1. A sensor detection device, comprising a frame (2) for placing a sensor housing, characterized in that: Two sets of unit detection groups are arranged on the frame (2). The two ends of the copper sheet inside the sensor housing correspond to a set of unit detection groups respectively. The unit detection group includes a continuity detection part (31) and a length detection part. The continuity detection unit (31) includes a slider (311) that slides on the frame (2) and a cylinder (312) that is arranged on the frame (2) and electrically connected to the control system. The piston rod of the cylinder (312) is connected to the slider (311) and is used to drive the slider (311) to move closer to or away from the copper sheet. A wire (313) connected to the power supply is arranged on the slider (311). An alarm that is electrically connected to the control system is also arranged on the frame (2). The length detection unit includes a laser emitter (321) and a laser receiver (322) arranged on a slider (311) and electrically connected to the control system. The emitting end of the laser emitter (321) faces the receiving end of the laser receiver (322). A sliding hole (4) is provided on the side of the slider (311) facing the copper sheet. A sealing plate (5) for closing the sliding hole (4) is arranged on the slider (311). A detection guide (6) located between the laser emitter (321) and the laser receiver (322) slides in the sliding hole (4). A top plate (7) is arranged on the detection guide (6). A compression spring (8) supports the top plate (7) and the closed end of the sliding hole (4). One end of the detection guide (6) slides out of the sealing plate (5) and is used to contact the copper sheet. The other end slides out of the sliding hole (4) and is used to contact the wire (313). A light hole (9) for the laser to pass through is opened on the detection guide (6).
2. The sensor detection device according to claim 1, characterized in that: The frame (2) has a positioning groove (21) and the sensor housing is placed in the positioning groove (21).
3. The sensor detection device according to claim 1, characterized in that: The laser emitter (321) and the laser receiver (322) are both threaded onto the slider (311).
4. The sensor detection device according to claim 1, characterized in that: The cross-sections of the sliding hole (4) and the top plate (7) are both elliptical.
5. The sensor detection device according to claim 1, characterized in that: The frame (2) has a sliding groove (22), and the slider (311) extends into the sliding groove (22) and slides in cooperation with it. The cross section of the slider (311) and the sliding groove (22) is dovetail shaped.
6. The sensor detection device according to claim 5, characterized in that: The slider (311) is coated with polytetrafluoroethylene.
7. The sensor detection device according to claim 1, characterized in that: The top of the slider (311) is open relative to the position between the laser emitter (321) and the laser receiver (322).