Lamp box for observing stress spots of toughened glass

Abstract

The utility model discloses a toughened glass stress spot observation lamp box, the lamp box comprises a lower sheet table, an LED lamp tube is arranged in the lamp box, one side of the lamp box is provided with frosted glass and a polaroid in sequence from inside to outside, and one side of the lower sheet table is provided with a polariscope, by adopting the toughened glass stress spot observation lamp box, the observation efficiency is improved, the operation process is simplified, and the production cost is reduced. And the cost can be reduced.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the field of glass detection, specifically, the utility model relates to a lamp box for observing stress spot of toughened glass. BACKGROUND

[0002] In the modern glass processing industry, toughened glass is widely used in construction, automobiles and other fields due to its high strength and safety. When placed under polarized light, the color and brightness changes in different areas of the glass can be observed, which is the stress spot of the toughened glass. An important quality control indicator in the toughened process is the observation of stress spot, which is the key to evaluating the uniformity of internal stress distribution of the toughened glass.

[0003] The traditional stress spot observation method relies on natural sunlight and manual operation, which has many inconveniences and limitations. In the traditional method, the observation of stress spot needs to be carried out under specific conditions, usually by transporting the toughened glass to the door of the workshop, using the natural sunlight to irradiate, and laying black cloth under the glass to enhance the contrast. This method not only consumes time and effort, but also is limited by weather and time, and cannot realize real-time monitoring and adjustment, which seriously affects the production efficiency and consistency of product quality. In addition, due to the delay of observation results, the adjustment of production parameters cannot take effect immediately, which prolongs the feedback and optimization period in the production process, increasing the production cost and time cost.

[0004] 1. Dependence on natural light: The traditional stress spot observation method relies heavily on the irradiation of natural sunlight. This not only limits the observation time (which can only be done during the day), but also is affected by weather conditions (such as overcast weather which will affect the observation effect).

[0005] 2. Manual operation is complicated: During the observation process, the glass needs to be manually transported to a specific position, and black cloth needs to be laid under the glass, and a polarizing lens is used for observation. This series of operations not only consumes time and effort, but also increases the labor cost and the risk of operation errors.

[0006] 3. Poor real-time performance: Due to the delay of the observation process, the adjustment of production parameters cannot take effect immediately. This leads to the prolongation of the feedback and optimization period in the production process, affecting the production efficiency and consistency of product quality.

[0007] 4. Low production efficiency: The traditional observation method cannot be carried out in real time on the production line, and the glass needs to be transported and set again after toughening, which not only increases the production time, but also may cause damage to the glass during transportation.

[0008] 5. Difficulty in quality control: Due to the inability to monitor and adjust in real time, the traditional observation method cannot guarantee the quality stability of each batch of toughened glass, increasing the difficulty and cost of quality control.

[0009] 6. Environmental limitations: traditional observation methods need to be carried out in a specific environment, such as the door of a workshop, which limits the flexibility and applicability of observation, and is not conducive to the overall optimization and automatic upgrading of the production line.

[0010] The utility model discloses a kind of tempered glass stress spot intensity quantitative inspection devices with the name of a kind of tempered glass stress spot intensity quantitative inspection device, including light box, through slot is set in the top of light box, through slot inner wall is fixedly connected with polarizer, polarizer bottom end is attached with light box, light box bottom end is fixedly connected with slide plate, slide plate is slidably connected with the bottom end in light box, motor is fixedly installed on the inner wall of light box, motor output end is fixedly connected with threaded rod, threaded rod penetrates slide plate and is connected with it by screw thread, slide plate side wall is fixedly connected with connecting plate, connecting plate is slidably connected with the inner wall of light box. The tempered glass stress spot intensity quantitative inspection device cannot solve the technical problems recited above either. Utility model content

[0011] The utility model discloses a kind of tempered glass stress spot observation lamp boxes for improving observation efficiency, simplifying operation process, reducing cost.

[0012] To achieve the above object, the technical scheme adopted by the utility model is as follows:

[0013] The tempered glass stress spot observation lamp box is characterized in that: the light box comprises a lower piece table, an LED lamp tube is arranged in the light box, a ground glass and a polaroid are sequentially arranged from inside to outside on one side of the light box, and a polarizing mirror is arranged on one side of the lower piece table.

[0014] A supporting rod is arranged on one side of the lower piece table, a connecting rod is arranged on the supporting rod, and the polarizing mirror is arranged on the connecting rod.

[0015] One end of the lower piece table is provided with a baffle, and the baffle and the light box are connected to form an L-shaped structure.

[0016] A maintenance door is hingedly connected to the outside of the light box.

[0017] The bottom end of the connecting rod extends into the inside of the supporting rod, a bolt is arranged on the supporting rod, the bolt presses the connecting rod, and the bottom of the polarizing mirror is rotationally connected with the connecting rod.

[0018] Rollers are arranged on the lower piece table at equal intervals, supporting legs are arranged at the bottom end of the lower piece table, and the supporting legs are square tubes.

[0019] The LED lamp tube is vertically arranged.

[0020] The tempered glass stress spot observation lamp box has the following beneficial effects:

[0021] 1. Improved observation efficiency: Through the integrated design of the light box, using LED tubes, frosted white glass and polarizing sheets to form stable polarized light, the online real-time observation of the stress spot of tempered glass is realized, which improves the observation efficiency and reduces the labor operation and time cost.

[0022] 2. Enhanced observation stability: Using LED tubes as light source, it is not limited by natural light and weather conditions, ensuring the stability and consistency of observation. This stable observation environment helps to improve product quality and controllability of production process.

[0023] 3. Reduce labor costs: Integrated light box design and automated observation system reduce the need for manual operation, reducing labor costs and the risk of operational errors.

[0024] 4. Enhanced environmental adaptability: The design of the light box facilitates the replacement of internal components, adapting to different production needs and improving the environmental adaptability of the equipment, meeting the needs of maintaining efficient and stable production levels under different production conditions.

[0025] 5. Realize automatic monitoring: The online observation system allows immediate feedback and parameter adjustment, realizing automatic monitoring in the production process, shortening the feedback and optimization cycle in the production process, enhancing the flexibility and adaptability of the production process; through real-time observation and adjustment of production parameters, production problems can be found and solved in time, thereby improving the quality stability of tempered glass, helping to improve product quality control level and enhance market competitiveness. BRIEF DESCRIPTION OF DRAWINGS

[0026] The present specification includes the following drawings, the contents shown are respectively:

[0027] Figure 1 is a structural schematic view of the light box for observing stress spots of tempered glass of the present utility model;

[0028] Figure 2 is a side view of the light box of the present utility model;

[0029] Figure 3 is a mounting schematic view of the polarizing mirror of the present utility model.

[0030] In the figure, the marks are: 1, light box; 2, lower sheet table; 3, LED tube; 4, frosted glass; 5, polarizing sheet; 6, polarizing mirror; 7, roller; 8, baffle; 9, support leg; 10, access door; 11, support rod; 12, connecting rod; 13, bolt. DETAILED DESCRIPTION

[0031] The specific embodiments of the present application are further described in detail below with reference to the drawings, and the purpose is to help the technical personnel in the field to have a more complete, accurate and in-depth understanding of the inventive concept and technical scheme of the present application, and to help its implementation.

[0032] As Figures 1 to 3 shown, the toughened glass stress spot observation lamp box, the lamp box 1 includes the lower piece table 2, the LED lamp tube 3 is equipped in the lamp box 1, the lamp box 1 side is sequentially provided with the frosted glass 4 and the polaroid 5 from inside to outside, the lower piece table 2 side is equipped with the polaroid 6.

[0033] The lamp box 1 sets up the lower piece table 2 and can receive the incoming glass, so that the whole can be connected with the production line, improves the production efficiency, the principle of observing the glass stress spot is as follows: the combination of frosted white glass and polaroid 5: frosted white glass is used to scatter light uniformly, and polaroid 5 is used to convert scattered light into polarized light, which ensures the consistency and stability of polarized light. Use LED lamp tube 3 as light source, frosted white glass has the characteristics of scattering light, which can uniformly scatter the light emitted by LED lamp tube 3 to all directions. This kind of uniform scattering light is similar to natural light, which has multi-directional light wave vibration, which provides the basis for subsequent polarization processing. Polaroid 5 is an optical element that can selectively transmit light waves in a specific direction. When the uniformly scattered light passes through the polaroid 5, the polaroid 5 will filter out all the light wave vibrations perpendicular to the transmission axis, and only allow the light wave vibrations parallel to the transmission axis to pass through. In this way, the originally multi-directional vibration light is converted into single-directional vibration polarized light. The light emitted by LED lamp tube 3 is monochromatic itself, and has high brightness and stability, so LED lamp tube 3 can provide stable and sufficient light source to ensure that polaroid 5 can effectively produce polarized light. The polarization of sunlight is due to the scattering of molecules and particles in the atmosphere. This scattering makes part of the light become polarized light. In the above artificial light source, through the scattering effect of frosted white glass and the selective transmission effect of polaroid 5, the scattering and polarization process in natural light can be simulated, so as to produce polarized light similar to sunlight. Therefore, it can achieve the stability and consistency of observation without being limited by natural light and weather conditions.

[0034] As Figure 3As shown in the drawings, the lower sheet table 2 is provided with a support rod 11 on one side, and a connecting rod 12 is arranged on the support rod 11, and the polarizing lens 6 is arranged on the connecting rod 12. The support rod 11 and the connecting rod 12 increase the height of the polarizing lens 6, which is convenient for the observation of the operator, and the support rod 11 can also be directly installed on the side of the lower sheet table 2. The stress spot effect of the tempered glass surface is observed through the polarizing lens 6, so that online real-time monitoring is realized, and the production efficiency is improved. When observing, the operator stands on one side of the light box 1, and the stress spot effect of the tempered glass can be directly observed through the polarizing lens 6. If a monitoring camera is used instead of the polarizing lens 6, a polarizing sheet 5 needs to be pasted in front of the lens of the monitoring camera, so that online observation of the stress spot can be realized.

[0035] As shown in the drawings, Figure 1 One end of the lower sheet table 2 is provided with a baffle 8, and the baffle 8 is connected with the light box 1 to form an L-shaped structure. The baffle 8 blocks the incoming glass, so that the position of the glass is flat, and the baffle 8 is provided with an inclined zebra line for observing the zebra line reflected by the glass to observe the flatness of the glass.

[0036] A maintenance door 10 is hinged to the outside of the light box 1. The maintenance door 10 is fixed to the frame of the light box 1 by hinges to form a double-leaf door, which is convenient for replacing internal accessories such as LED lamp tubes 3 and wires. This design improves the maintainability and flexibility of the system.

[0037] As shown in the drawings, Figure 1 The bottom end of the connecting rod 12 extends into the inside of the support rod 11, the support rod 11 is provided with a bolt 13, the bolt 13 presses the connecting rod 12, and the bottom of the polarizing lens 6 is rotationally connected with the connecting rod 12. The above realizes the lifting and rotation of the polarizing lens 6, which is convenient for the observation process of the operator. The bottom of the connecting rod 12 is inserted into the support rod 11, and the two are locked and fixed by the bolt 13, so that the position of the polarizing lens 6 is stable. The bottom of the polarizing lens 6 is inserted into the connecting rod 12 to satisfy the rotation of the polarizing lens 6, and the two can also be connected by a bearing.

[0038] As shown in the drawings, Figure 1 The lower sheet table 2 is provided with rollers 7 at equal intervals, and the lower sheet table 2 is provided with support legs 9 at the bottom, and the support legs 9 are square tubes. The rollers 7 are used for conveying glass, and the uniform arrangement can improve the flatness of the glass. The frame of the light box 1 is welded by square tubes with a side length of 50mm*50mm, forming a cube structure with a length of about 2500mm, a height of about 1500mm and a thickness of about 300mm. Four support legs 9 are fixed at the bottom of the lower sheet table 2, and the height of the support legs 9 is equal to the elevation of the tempering furnace, so as to ensure the stability of the light box 1 and fix it on the side of the tempering furnace. The above structure provides stable structural support for the observation of stress spots, and realizes stable observation.

[0039] As shown in the drawings, Figure 1 The LED lamp tubes 3 are arranged vertically. The LED lamp tubes 3 are arranged alternately in high and low positions with an interval of 15cm, which improves the uniformity of light emission and further forms stable polarized light.

[0040] The tempered glass stress spot observation lamp box is installed on the side of the tempering furnace, and a stable polarized light is formed by using LED lamp tubes 3, frosted white glass, and polarizing sheets 5, combined with polarizing mirror 6 technology, to realize online monitoring of the stress spot as soon as the glass is just out of the furnace, simplify the observation process, realize instant feedback and parameter adjustment, improve the automation and intelligence level of the production process, solve the problems of traditional methods such as dependence on natural light, complicated manual operation, poor real-time performance, and low production efficiency, reduce the difficulty of glass stress spot observation, reduce manual operation, improve production efficiency, improve the efficiency and quality of tempered glass production, and the lamp box 1 design maintenance door 10 facilitates replacement of internal accessories, adapts to different production needs, and improves the flexibility and adaptability of the system.

[0041] The assembly installation method of the lamp box 1 is as follows: the lamp box 1 lower piece table 2 is fixed on the side of the tempering furnace to ensure that the supporting legs 9 are consistent with the elevation of the tempering furnace. The LED lamp tubes 3 are fixed inside the lamp box 1, and the LED lamp tubes 3 are arranged alternately in high and low positions to make the light evenly distributed; a 1500mm*2500mm frosted white glass is fixed on one side of the lamp box 1 for uniform scattering of light, and a polarizing sheet 5 is pasted on the surface of the frosted white glass to ensure uniformity.

[0042] The observation method of the stress spot is as follows: turn on the LED lamp tubes 3, the frosted white glass scatters the light evenly, the polarizing sheet 5 converts the scattered light into polarized light, and the polarized light irradiates the glass surface of the tempering furnace lower piece table 2. The stress spot effect on the surface of the tempered glass is observed through the polarizing mirror 6 or the monitoring camera, and the stress spot can be directly observed using the polarizing mirror 6; the monitoring camera is used to realize online observation of the stress spot, and a polarizing sheet 5 needs to be pasted in front of the camera.

[0043] The tempered glass stress spot observation lamp box has the following advantages:

[0044] 1. Improve observation efficiency: through the integrated lamp box 1 design, a stable polarized light is formed by using LED lamp tubes 3, frosted white glass, and polarizing sheets 5, realizing online real-time observation of the tempered glass stress spot, improving the observation efficiency, and reducing manual operation and time cost.

[0045] 2. Enhance observation stability: using LED lamp tubes 3 as light source, it is not limited by natural light and weather conditions, ensuring the stability and consistency of observation, which helps to improve product quality and controllability of production process.

[0046] 3. Reduce labor cost: integrated lamp box 1 design and automatic observation system reduce the need for manual operation, reduce labor cost and the risk of operation errors.

[0047] 4. Enhanced environmental adaptability: the design of the light box 1 facilitates the replacement of internal components, adapts to different production needs, improves the environmental adaptability of the equipment, and meets the demand for maintaining high efficiency and stable production level under different production conditions.

[0048] 5. Realize automatic monitoring: online observation system allows real-time feedback and parameter adjustment, realizes automatic monitoring in production process, shortens feedback and optimization cycle in production process, enhances flexibility and adaptability of production process; through real-time observation and adjustment of production parameters, production problems can be found and solved in time, so as to improve the quality stability of tempered glass, help to improve product quality control level and enhance market competitiveness.

[0049] The utility model has been described exemplarily above in combination with the drawings. Obviously, the specific implementation of the utility model is not limited by the above-mentioned mode. As long as various non-essential improvements are made by adopting the method concept and technical scheme of the utility model; or without improvement, the above-mentioned concept and technical scheme of the utility model are directly applied to other occasions, which are all within the protection scope of the utility model.

Claims

1. A tempered glass stress spot observation lightbox, characterized in that: The light box (1) includes a lower plate platform (2), and LED tubes (3) are provided inside the light box (1). Frosted glass (4) and polarizer (5) are arranged sequentially from the inside to the outside on one side of the light box (1), and a polarizer (6) is provided on one side of the lower plate platform (2).

2. The tempered glass stress spot observation lightbox according to claim 1, characterized in that: The lower plate stage (2) is provided with a support rod (11) on one side, and a connecting rod (12) is provided on the support rod (11). The polarizing mirror (6) is provided on the connecting rod (12).

3. The tempered glass stress spot observation lightbox according to claim 2, characterized in that: The lower plate platform (2) is provided with a baffle (8) at one end, and the baffle (8) is connected to the light box (1) to form an L-shaped structure.

4. The tempered glass stress spot observation lightbox according to claim 3, characterized in that: The light box (1) is hinged to an inspection door (10) on the outside.

5. The tempered glass stress spot observation lightbox according to any one of claims 2-4, characterized in that: The bottom end of the connecting rod (12) extends into the support rod (11), and the support rod (11) is provided with a bolt (13). The bolt (13) presses the connecting rod (12) together, and the bottom of the polarizing mirror (6) is rotatably connected to the connecting rod (12).

6. The tempered glass stress spot observation lightbox according to claim 5, characterized in that: Rollers (7) are provided at equal intervals on the lower platen (2), and a support leg (9) is provided at the bottom of the lower platen (2). The support leg (9) is a square tube.

7. The tempered glass stress spot observation lightbox according to claim 1, characterized in that: The LED tube (3) is set vertically.

Images