Winding device capable of achieving even winding and used for transformer production
The winding device driven by gears and ring blocks enables multiple transformers to be wound simultaneously, solving the problem of low efficiency in single-operation winding of existing winding machines, improving production efficiency and economic benefits, and ensuring uniform winding of transformers.
Patent Information
- Application Number
- CN202423084415.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-13
AI Technical Summary
Existing winding machines can only wind one transformer at a time, which leads to longer production time and increased costs when dealing with a large number of transformers.
Design a winding device for transformer production that winds wire evenly. The device uses gears to drive the toothed block and the ring block to rotate, which in turn drives the winding wheel to rotate around the transformer. At the same time, the screw drives the cross connecting block to move, so that multiple transformers can be wound at the same time. The device also uses elastic protrusions to increase friction and prevent the transformers from falling off.
This technology enables multiple transformers to be wound simultaneously, improving production efficiency and economic benefits, ensuring that the coil is wound evenly in each part, and preventing the transformer from falling off during the winding process.
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Figure CN223582821U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to transformer winding technology field, concretely relates to a winding device of transformer production of even winding. BACKGROUND
[0002] The winding machine is the equipment that the line object is wound to the specific workpiece, usually is used for copper wire winding, and the wire that the commonly used winding machine winds is mostly enameled copper wire (winding electronic, electric product's inductance coil), enameled aluminum wire, textile thread (winding textile machine's spool, skein), also winding electric heater utensil's electric heating wire and soldering tin wire, electric wire, cable etc., the winding machine currently used can only wind to one workpiece when working.
[0003] Chinese patent authorized announcement No. CN213815820U discloses a winding device for transformer production, which comprises a main body, an output end of the motor is fixedly connected with a driving roller, a driven roller is rotatably connected between the rotating wheels, the driven roller and the driving roller are rotatably connected through a belt, the second shaft penetrates the coil front and back, and the coil is rotatably connected with the second shaft between the fixed plates, the front end of the fixed block is fixedly connected with a telescopic cylinder, the output end of the telescopic cylinder is fixedly connected with a baffle, the front end of the baffle is fixedly connected with a support rod, and the support rod is slidably connected with a transformer. In the utility model, the motor rotates to drive the driven roller to rotate, and the coil on the inner wall of the driven roller is wound around the transformer. At the same time of winding, the telescopic cylinder moves forward and backward, so that the winding is uniform, the quality of the transformer is improved, and no additional clamp is needed, the work efficiency is high, and it is worth promoting.
[0004] The above-mentioned winding device can only wind one transformer at a time when working. Therefore, when facing the production demand of winding a large number of transformers, using such a single winding device will cause the time of the whole production process to be prolonged. In addition, if multiple such winding devices are used at the same time in order to improve efficiency, although the winding speed can be accelerated to a certain extent, it also means that the overall production cost will increase, because more equipment and management resources need to be invested. UTILITY MODEL CONTENTS
[0005] In view of the above problems, the winding device for transformer production is provided, which is used for winding the transformer body by rotating the gear, the gear block and the annular block, the winding wheel and the screw rod, and the cross connecting block, the moving rod, the mounting frame and the transformer body.
[0006] In order to solve the prior art problems, the winding device for transformer production is provided, which comprises a winding seat, a support disc and a mounting seat are arranged on the top of the winding seat, a plurality of winding assemblies are arranged on one side of the support disc, a driving motor is arranged on the top of the mounting seat, a screw rod is arranged on the output shaft of the driving motor through a shaft coupling, and a gear is arranged on one end of the screw rod and penetrates through the support disc.
[0007] Preferably, the synchronous winding assembly comprises two limiting frames arranged on one side of the support disc, an annular block is rotatably arranged between the two limiting frames, a gear block is arranged on the outer portion of the annular block and is engaged with the gear, a roller is arranged on the inner wall of the limiting frame, and an annular groove is formed in the two sides of the annular block for the movement of the roller.
[0008] Preferably, the winding assembly is provided with four groups and is engaged with the gear.
[0009] Preferably, the outer portion of the screw rod is connected with a cross connecting block, the four ends of the cross connecting block are provided with moving rods, one end of the moving rod is arranged to extend to the inside of the annular block through the support disc, and the mounting frame is arranged in the inside of the cross connecting block.
[0010] Preferably, the inside of the annular block is rotatably provided with a winding wheel for winding the transformer body, and the outer surface of the winding wheel is wound with a coil.
[0011] Preferably, the inside of the mounting frame is provided with an elastic block for pressing the position of the transformer body and preventing the transformer body from shaking.
[0012] Compared with the prior art, the winding device for transformer production has the following beneficial effects:
[0013] 1、 through the rotation of the gear drive gear block and ring block rotation, and ring block in rotation will also drive the winding wheel around the transformer body rotation, while also on the transformer body winding work, and screw rod in rotation it will also drive the cross connecting block movement, further drive the moving rod, installation frame and transformer body movement, that is, winding wheel around the transformer body rotation winding at the same time, the transformer body will move outward, so that the transformer body every part will be evenly wound on the coil, using multiple winding assembly can be simultaneously on multiple transformer body winding at the same time, thereby improving the winding efficiency of the transformer body.
[0014] 2、 by the multiple transformer body is respectively installed in the inside of different installation frame, and the elastic block in the installation frame inside will extrude the transformer body, using elastic block increase the friction between transformer body and installation frame, prevent the transformer body from falling when winding. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a kind of winding even transformer production winding device overall structure schematic view.
[0016] Figure 2 It is a kind of winding even transformer production winding device side view structure schematic view.
[0017] Figure 3 It is a kind of winding even transformer production winding device cross connecting block structure schematic view.
[0018] Figure 4 It is a kind of winding even transformer production winding device winding wheel structure schematic view.
[0019] Figure 5 It is a kind of winding even transformer production winding device roller structure schematic view.
[0020] Figure 6 It is a kind of winding even transformer production winding device elastic block structure schematic view.
[0021] Figure 7 It is a kind of winding even transformer production winding device transformer body winding when working schematic view.
[0022] The figure mark is: 1, winding seat;2, mounting seat;3, drive motor;4, screw rod;5, support disc;6, gear;7, moving rod;8, cross connecting block;9, limit frame;10, ring block;11, gear block;12, winding wheel;13, transformer body;14, roller;15, annular groove;16, installation frame;17, elastic block. DETAILED DESCRIPTION
[0023] In order to further understand the features, technical means and specific purposes and functions achieved by the utility model, the utility model will be described in further detail below in combination with the drawings and specific embodiments.
[0024] As Figures 1 to 7 shown, the utility model provides:
[0025] A winding device for transformer production is wound uniformly, including winding seat 1, the top of winding seat 1 is provided with support disc 5 and mounting seat 2 respectively, a plurality of winding assemblies are arranged on the side of support disc 5, the top of mounting seat 2 is provided with driving motor 3, the output shaft of driving motor 3 is provided with screw rod 4 through shaft coupling, and one end of screw rod 4 penetrates support disc 5 and is provided with gear 6.
[0026] By starting driving motor 3, the rotation of driving motor 3 can drive screw rod 4 connected with it to rotate. With the rotation of screw rod 4, gear 6 is further driven to rotate. Gear 6 can drive multiple winding assemblies to work, thereby realizing simultaneous winding operation on multiple transformer bodies 13. The efficiency of winding operation is improved, the production cycle of transformer body 13 is shortened, thereby improving the overall production efficiency and economic benefit.
[0027] As Figure 5 shown, the synchronous winding assembly includes two limiting frames 9 arranged on one side of support disc 5, an annular block 10 is rotatably arranged between the two limiting frames 9, the outer part of annular block 10 is provided with a gear block 11 meshingly connected with gear 6, the inner walls of the two sides of limiting frame 9 are both provided with a roller 14, and the two sides of annular block 10 are both provided with an annular groove 15 for the movement of roller 14.
[0028] The symmetrical rollers 14 inside the two limiting frames 9 cooperate with the annular grooves 15 on the outer wall of annular block 10, realizing the high smoothness and stability of annular block 10 during rotation. Annular block 10 can run more stably during rotation, reducing friction and vibration.
[0029] As Figure 1 shown, the winding assembly is provided with four groups, and is meshingly connected with gear 6.
[0030] Through the simultaneous work of the winding assembly, four transformer bodies 13 can be simultaneously wound.
[0031] As Figure 3 and Figure 6 shown, the outer part of screw rod 4 is threadedly connected with a cross connecting block 8, the four ends of cross connecting block 8 are provided with moving rods 7, one end of multiple moving rods 7 penetrates support disc 5 and extends to the inside of annular block 10, and is provided with a mounting frame 16, and transformer body 13 is movably arranged in the inside of mounting frame 16.
[0032] Through the rotation of the screw rod 4, the cross connecting block 8 is moved, further driving the moving rod 7, the mounting frame 16 and the transformer body 13 to move, that is, the winding wheel 12 rotates around the transformer body 13 to wind the wire, at the same time, the transformer body 13 moves outward, so that each part of the transformer body 13 is uniformly wound with the coil.
[0033] As shown in Figure 5 , the inside of the annular block 10 is rotatably provided with a winding wheel 12 for winding the transformer body 13, and the outer surface of the winding wheel 12 is wound with a coil.
[0034] Through the rotational movement of the annular block 10, the winding wheel 12 is correspondingly rotated around the transformer body 13, so that the winding wheel 12 can effectively wind the coil on the transformer body 13, ensuring the smooth winding process of the coil of the transformer body 13.
[0035] As shown in Figure 6 , the inside of the mounting frame 16 is provided with an elastic block 17 for pressing the position of the transformer body 13 and preventing it from shaking.
[0036] By installing a plurality of transformer bodies 13 in the interiors of different mounting frames 16, the elastic blocks 17 in the interiors of the mounting frames 16 press the transformer bodies 13, and the elastic blocks 17 increase the friction between the transformer bodies 13 and the mounting frames 16, preventing the transformer bodies 13 from falling during winding.
[0037] Working principle: when multiple transformer bodies 13 need to be wound at the same time, the multiple transformer bodies 13 are installed in the interiors of the mounting frames 16, and the elastic blocks 17 in the interiors of the mounting frames 16 press the transformer bodies 13, and the elastic blocks 17 increase the friction between the transformer bodies 13 and the mounting frames 16, preventing the transformer bodies 13 from falling during winding. Then one end of the coil inside the winding wheel 12 is wound on the transformer body 13. At this time, the driving motor 3 can be started to rotate the screw rod 4, which also rotates the gear 6. The rotating gear 6 drives the gear block 11 and the annular block 10 to rotate, and the annular block 10 also rotates around the transformer body 13, and also performs winding work on the transformer body 13. When the screw rod 4 rotates, it also moves the cross connecting block 8, further driving the moving rod 7, the mounting frame 16 and the transformer body 13 to move, that is, the winding wheel 12 rotates around the transformer body 13 to wind the wire, at the same time, the transformer body 13 moves outward, so that each part of the transformer body 13 is uniformly wound with the coil. Multiple winding assemblies can simultaneously wind multiple transformer bodies 13, thereby improving the winding efficiency of the transformer body 13.
[0038] The above embodiment only expresses one winding device for transformer production with uniform winding or several implementation manners of the winding device for transformer production with uniform winding, the description is relatively specific and detailed, but can not be thus understood as the limitation to the range of the winding device for transformer production with uniform winding. It should be pointed out that, for ordinary skilled persons in the art, under the premise of not departing from the concept of the winding device for transformer production with uniform winding, several modifications and improvements can be made, which all belong to the protection range of the winding device for transformer production with uniform winding. Therefore, the protection range of the winding device for transformer production with uniform winding should be subject to the appended claims.
[0039] In the winding device for transformer production with uniform winding, unless explicitly specified and limited, for example, can be fixedly connected, or can be detachably connected, or integrated; can be mechanically connected, or electrically connected; can be directly connected, or indirectly connected through an intermediate medium; can be the communication inside two elements or the interaction relationship of two elements, unless explicitly limited, for ordinary skilled persons in the art, the specific meaning of the above terms in the winding device for transformer production with uniform winding can be understood according to the specific situation.
Claims
1. A winding device for transformer production with uniform winding, characterized in that, The application relates to a winding device, which comprises a winding base (1), the top of the winding base (1) is provided with a supporting disc (5) and a mounting base (2), a plurality of winding assemblies are arranged on one side of the supporting disc (5), a driving motor (3) is arranged on the top of the mounting base (2), the output shaft of the driving motor (3) is provided with a screw rod (4) through a shaft coupling, and the screw rod (4) is provided with a gear (6) at one end and penetrates through the supporting disc (5).
2. The uniform winding transformer production winding device according to claim 1, characterized in that, The winding assembly comprises two limiting frames (9) arranged on one side of the supporting disc (5), an annular block (10) is rotatably arranged between the two limiting frames (9), the outer portion of the annular block (10) is provided with a tooth block (11) which is meshed and connected with the gear (6), the inner walls of the two sides of the limiting frame (9) are provided with rolling shafts (14), and the two sides of the annular block (10) are provided with annular grooves (15) for the movement of the rolling shafts (14).
3. The uniform winding transformer production winding device according to claim 2, characterized in that, The winding assembly is provided with four groups and is meshed and connected with the gear (6).
4. The uniform winding transformer production winding device according to claim 1, characterized in that, The outer portion of the screw rod (4) is provided with a cross connecting block (8), the four ends of the cross connecting block (8) are provided with moving rods (7), one end of the plurality of moving rods (7) penetrates through the supporting disc (5) and extends to the inner portion of the annular block (10) and is provided with a mounting frame (16), and the inner portion of the mounting frame (16) is movably provided with a transformer body (13).
5. The uniform winding transformer production winding device according to claim 2, characterized in that, The inner portion of the annular block (10) is rotatably provided with a winding wheel (12) for winding the transformer body (13), and the outer surface of the winding wheel (12) is wound with a coil.
6. The uniform winding transformer production winding device according to claim 4, characterized in that, The inner portion of the mounting frame (16) is provided with elastic protrusions (17) for extruding the position of the transformer body (13) and preventing the transformer body (13) from shaking.
Citation Information
Patent Citations
Winding device capable of achieving even winding and used for transformer production
CN213815820U