Module-width-adjustable motor winding former

By designing an adjustable-width motor winding die, the problems of large number of winding dies and high cost when there are multiple specifications of iron core thickness are solved, and the adjustability of the die and cost savings are achieved.

CN223584006UActive Publication Date: 2025-11-21RECHI REFRIGERATION DONGGUAN CO LTD
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Patent Information

Application Number
CN202422989096.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-11-21
Estimated Expiration
2034-12-05

AI Technical Summary

Technical Problem

When there are many thicknesses of iron core, the number of winding dies is large, which leads to inconvenient operation and high die costs.

Method used

A motor winding die with adjustable die width is designed. The adjustable die is achieved by combining multiple base plates, shaft through holes, adjusting screw holes, upper die core, lower die core and tightening bolts to adapt to different stator core stack thicknesses.

Benefits of technology

The number of winding dies was reduced, the die cost was lowered, and the ease of operation was improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mould width adjustable motor winding mould, which comprises a bottom plate, a rotating shaft through hole, adjusting screw holes, upper mould cores, lower mould cores, tightening bolts and a baffle plate, the bottom plate is fixedly provided with a plurality of groups of adjusting screw holes positioned on the upper side and the lower side of the rotating shaft through hole, and the upper mould cores, the lower mould cores and the tightening bolts are arranged on the two sides of the bottom plate. And the bottom plate is connected with the upper die core and the lower die core through tightening bolts. The utility model belongs to the technical field of motor wire molds, particularly relates to a mold width adjustable motor winding mold, and solves the problems of large number of winding molds, inconvenience in operation and high mold cost in the case of more specifications of laminated thickness of iron cores in a mode of configuring one winding mold for the laminated thickness of the iron cores.
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Description

Technical Field

[0001] This utility model belongs to the field of motor winding mold technology, specifically referring to a motor winding mold with adjustable mold width. Background Technology

[0002] Wound-rotor motors are a type of asynchronous motor. Asynchronous motors are classified into wound-rotor and squirrel-cage types according to the rotor winding form. In the process of thickly stacked stator windings of the motor stator core, a winding mold is required.

[0003] In manual winding of motor stator windings, for stator windings of the same series but with different core thicknesses, a winding die is generally configured for each core thickness. However, when there are many core thicknesses, the number of winding dies will be large, making operation inconvenient and increasing die costs. Therefore, there is an urgent need for a motor winding die with adjustable die width to solve the above problems. Utility Model Content

[0004] The technical problem this utility model aims to solve is a method of configuring a winding mold for stacked iron cores. When there are many specifications of stacked iron cores, the number of winding molds is large, the operation is inconvenient, and the mold cost is high.

[0005] To achieve the above functions, the technical solution adopted by this utility model is as follows: a motor winding die with adjustable die width, including multiple base plates and a rotating shaft through hole fixedly set on the base plate. The base plate is also fixedly provided with multiple sets of adjusting screw holes located on the upper and lower sides of the rotating shaft through hole. The base plate is provided with an upper die core, a lower die core and a tightening bolt on both sides, and the base plate is connected to the upper die core and the lower die core through the tightening bolt.

[0006] Furthermore, one of the base plates has a baffle on one side, and the base plate and the baffle are connected by an upper mold core, a lower mold core and a tightening bolt.

[0007] Furthermore, the base plate, the upper mold core, and the lower mold core are all provided with adjustment screw holes of the same specification, and the adjustment screw holes are compatible with the tightening bolts.

[0008] Furthermore, the upper mold core and the lower mold core are provided with a set of adjusting screw holes, and the base plate is provided with three sets of adjusting screw holes in a linear array.

[0009] Furthermore, the baffle is provided with a pivot hole and multiple adjusting screw holes, and the pivot holes on the baffle and the base plate are on the same horizontal line.

[0010] Furthermore, the two base plates are connected by an upper mold core, a lower mold core, and tightening bolts.

[0011] The beneficial effects of this utility model by adopting the above structure are as follows:

[0012] The upper and lower mold cores are fixed by multiple adjusting screw holes between the two base plates. The distance between the upper and lower mold cores is determined according to the stacking thickness of the stator core. The upper and lower mold cores are fixed by tightening bolts screwed into the adjusting screw holes. This allows for the adaptation to stator core stacking thicknesses of different sizes, reducing the number of molds and saving costs. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of an adjustable-width motor winding die proposed in this solution;

[0014] Figure 2 This is a left view of a motor winding die with adjustable die width proposed in this scheme;

[0015] Figure 3 This is an exploded view of a motor winding die with adjustable die width proposed in this scheme.

[0016] The components include: 1. base plate; 2. pivot hole; 3. adjusting screw hole; 4. upper mold core; 5. lower mold core; 6. tightening bolt; and 7. baffle.

[0017] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0019] refer to Figure 1 and Figure 2 As shown, in order to achieve the above functions, the technical solution adopted by this utility model is as follows: A motor winding die with adjustable die width includes multiple base plates 1 and a shaft through hole 2 fixedly set on the base plate 1. Multiple sets of adjusting screw holes 3 located on the upper and lower sides of the shaft through hole 2 are also fixedly provided on the base plate 1. An upper die core 4, a lower die core 5 and a tightening bolt 6 are provided on both sides of the base plate 1. The base plate 1 is connected to the upper die core 4 and the lower die core 5 through the tightening bolt 6. The two base plates 1 are connected to each other through the upper die core 4, the lower die core 5 and the tightening bolt 6.

[0020] like Figure 2As shown, one of the base plates 1 has a baffle 7 on one side, and the base plate 1 and the baffle 7 are connected by an upper mold core 4, a lower mold core 5 and a tightening bolt 6. The baffle 7 has a rotating shaft through hole 2 and multiple adjusting screw holes 3, and the rotating shaft through hole 2 on the baffle 7 and the base plate 1 are on the same horizontal line to ensure that the device can be put into the winding machine.

[0021] like Figure 3 As shown, the base plate 1, the upper mold core 4, and the lower mold core 5 are all provided with the same size adjustment screw holes 3, and the adjustment screw holes 3 are compatible with the tightening bolts 6. The upper mold core 4 and the lower mold core 5 are provided with a set of adjustment screw holes 3, and the base plate 1 is provided with three sets of adjustment screw holes 3 in a linear array. The adjustment screw holes 3 of the upper mold core 4 and the upper mold core 5 are connected to the three sets of adjustment screw holes 3 on the base plate 1 in different groups to realize the function of adjusting the distance between the upper and lower mold cores.

[0022] In practical use, the user measures the distance between the upper die core 4 and the lower die core 5 according to the corresponding dimensions of the stator core stack thickness, aligns the upper die core 4 and the lower die core 5 with the adjusting screw holes 3 on the two base plates 1 respectively, and fixes them with tightening bolts 6. Then, while ensuring that the rotating shaft through holes 2 on the base plate 1 and the baffle 7 are coaxial, the baffle 7 is fixed to the upper die core 4 and the lower die core 5 with tightening bolts 6. After the device is assembled, the rotating shaft through hole 2 of the device is inserted into the movable rotating shaft of the winding machine and fixed. Then, the device is placed into the winding machine for winding, thus completing the entire process of using the device.

[0023] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0024] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

[0025] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.

Claims

1. A winding form for an electric machine with adjustable width, comprising a plurality of base plates (1) and a shaft through hole (2) fixedly arranged on the base plates (1), characterized in that: A plurality of adjusting screw holes (3) are arranged on the bottom plate (1) on both sides of the rotating shaft through hole (2), and the bottom plate (1) is provided with an upper mold core (4), a lower mold core (5) and a shrink bolt (6) on both sides, and the bottom plate (1) is connected with the upper mold core (4) and the lower mold core (5) through the shrink bolt (6).

2. The adjustable width motor winding form of claim 1 wherein: One side of one of the bottom plates (1) is provided with a baffle (7), and the bottom plate (1) and the baffle (7) are connected through the upper mold core (4), the lower mold core (5) and the shrink bolt (6).

3. The adjustable width motor winding form of claim 1 wherein: The bottom plate (1) is provided with the same size adjusting screw hole (3) on the upper mold core (4) and the lower mold core (5), and the adjusting screw hole (3) is matched with the shrink bolt (6).

4. A modular width adjustable motor coil former according to claim 3 wherein: A group of adjusting screw holes (3) are arranged on the upper mold core (4) and the lower mold core (5), and three groups of adjusting screw holes (3) are arranged on the bottom plate (1) in a linear array.

5. The adjustable width motor coil former of claim 2 wherein: The baffle (7) is provided with a rotating shaft through hole (2) and a plurality of adjusting screw holes (3), and the rotating shaft through holes (2) of the baffle (7) and the bottom plate (1) are on the same horizontal line.

6. The adjustable width motor coil former of claim 1 wherein: The two bottom plates (1) are connected through the upper mold core (4), the lower mold core (5) and the shrink bolt (6).