Connection framework of intelligent monitoring module box
The design of the intelligent monitoring module box solves the problem of incomplete data collection of equipment information in smart power plants and power stations, realizes digital measurement and visualization of equipment status, and improves the accuracy of fault diagnosis and maintenance response speed.
Patent Information
- Application Number
- CN202520255020.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-18
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2035-02-18
AI Technical Summary
Information on existing smart power plants and power station equipment has not been fully collected, and there is a lack of data processing capabilities and standardized communication interfaces, making it difficult to achieve intelligent operation and maintenance and fault diagnosis, and making it difficult for maintenance personnel to make accurate predictions.
Design an intelligent monitoring module box, which integrates a data processing unit, a bus communication module, an I/O acquisition module, a Bluetooth communication module, and a power interface. It supports standardized interfaces and communication protocols, communicates with a centralized monitoring and management system via bus and Bluetooth, and combines with an expert system for data analysis and diagnosis.
It enables digital measurement and visualization of equipment information, reduces communication lines, saves on upgrade costs, and improves the accuracy of fault diagnosis and maintenance response speed.
Smart Images

Figure CN223584203U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to intelligent monitoring technical field, specifically disclose a kind of connection architecture of intelligent monitoring module box. BACKGROUND
[0002] With the continuous improvement of intelligent power plant and power station function, the complete collection and processing of local equipment information, the overall planning and unified management of intelligent monitoring equipment are the development trend. However, in engineering practice, part of the local equipment information is in the state of not being collected, and part of the information is provided by the local control box brought by the manufacturer. It does not have perfect I / O data collection function, does not support data local processing, and the field does not have programmable function and standardized communication interface. The intelligent operation and maintenance, fault diagnosis and man-machine interaction of the equipment cannot be realized, and the overall intelligent degree is low, which is difficult to effectively support the intelligent power plant and power station.
[0003] In order to implement local fault diagnosis and maintenance as much as possible, some power plants and power stations try to intelligently transform the field equipment, which directly leads to the reconnection of multiple data lines from the power plant and power station monitoring and management system to the field equipment. It is also difficult for maintenance personnel of different systems in the field to make fault or hidden danger prediction on the stacked various data, therefore, under the premise of not needing large area line transformation, how to design a module to timely classify and process the field data flow, combined with historical data to assist the field maintenance personnel to make relatively accurate diagnosis, so as to improve the response speed and effect of maintenance is a problem to be solved by the skilled in the art. UTILITY MODEL CONTENT
[0004] To solve the technical problems listed in the background art, the utility model provides a kind of connection architecture of intelligent monitoring module box, and the specific technical scheme is as follows:
[0005] It includes data processing unit integrated with programmable chip in box, bus communication module, I / O acquisition module, Bluetooth communication module, power interface and handheld management terminal located outside the box, wherein, data processing unit is built-in expert system, and is connected with bus communication module, I / O acquisition module, Bluetooth communication module through box communication bus COM port respectively, for sorting, analyzing and diagnosing the collected monitoring data;The power interface provides external power supply for the intelligent monitoring module box;I / O acquisition module is used for collecting monitoring data of field equipment, and is electrically connected with sensor or control cabinet in the field of equipment;Handheld management terminal is wirelessly connected with Bluetooth communication module.
[0006] Preferably, the bus communication module communicates with other intelligent monitoring module boxes and centralized monitoring and management system through PROFITBUS-DP field bus communication port and transmits information.
[0007] The connection mode supports standardized interfaces and communication protocols, and supports multi-dimensional information measurement sensing.
[0008] Preferably, the I / O acquisition module comprises a DI switching value module, an AI analog value module and an RTD thermal resistance module.
[0009] Preferably, the man-machine interface of the handheld management terminal comprises state display, state evaluation, fault diagnosis and maintenance suggestion.
[0010] The architecture has the functions of measurement digitization, information networking and state visualization.
[0011] Preferably, each field device is configured with one intelligent monitoring module box, and a plurality of intelligent monitoring module boxes within a distance of 50 meters are connected in series through a bus communication module, and then communicate with the centralized monitoring and management system through a PROFITBUS-DP special communication plug of one of the module boxes.
[0012] The connection mode reduces a large number of communication lines and saves the reconstruction cost.
[0013] Preferably, one handheld management terminal can connect a plurality of intelligent monitoring module boxes through Bluetooth.
[0014] The plurality of devices in the same functional area are usually supervised by the same professional maintenance personnel, so that different handheld management terminals correspond to different functional areas, on the one hand, avoiding that each device is equipped with one handheld management terminal, causing waste, and on the other hand, there is a certain correlation between different devices in the same functional area, and these information is placed in the same handheld management terminal, which can more comprehensively reflect the health state of the whole system, thereby assisting the maintenance personnel to obtain more accurate diagnosis.
[0015] Compared with the prior art, the connection architecture of the intelligent monitoring module box has the following advantages:
[0016] The standardized communication protocol is adopted, multi-dimensional monitoring information is supported in situ sensing, and the expert system built-in the data processing unit is used for auxiliary diagnosis, so that the state evaluation, fault diagnosis and maintenance suggestion of the intelligent monitoring module box and the host device are realized.
[0017] The Bluetooth communication module is used for direct communication with the handheld management terminal, and the operating personnel can check the real-time state of the in-situ device and the comprehensive evaluation result through the handheld management terminal in situ, or can check the related information of all detected devices in the centralized control room through the field bus and the module box.
[0018] Compared to the conventional method of transmitting local information to the power plant and power station monitoring and management system cabinet via cables, this intelligent detection module box is connected to the power plant and power station centralized monitoring and management system only via optical fiber, saving cables and avoiding excessive back-end data processing. Attached Figure Description
[0019] Figure 1 This is a wiring diagram of a single intelligent monitoring module box in an embodiment of this utility model;
[0020] Figure 2 This is a schematic diagram of the network architecture of the intelligent monitoring module box in an embodiment of this utility model. Detailed Implementation
[0021] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be described below with reference to the accompanying drawings and specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0022] like Figure 1 As shown, an embodiment of the connection architecture of an intelligent monitoring module box provided by this utility model includes: a data processing unit, an I / O acquisition module, and a Bluetooth communication module located inside the box, and a handheld management terminal located outside the box.
[0023] The data processing unit integrates a programmable chip, a COM port for communication, and a power interface. The power interface receives externally supplied AC220V power and, after internal processing, distributes power to modules requiring other voltage levels. Since power distribution is existing technology, its method is not described in detail.
[0024] The data processing unit processes the information collected by the I / O acquisition module, evaluates its own status and that of the host device, diagnoses faults, and provides maintenance recommendations. Operators can access the processed information via a handheld management terminal that wirelessly communicates with the Bluetooth communication module using the Bluetooth protocol.
[0025] The I / O acquisition module includes a DI digital input module, an AI analog input module, and an RTD (Resistor Tolerance Device) module, and the number and type of modules can be expanded according to the information provided by the host device.
[0026] The information of the data processing unit can be preset according to different types of host devices, such as transformers and motors, and can be adjusted on the handheld management terminal according to the special features of a single host device.
[0027] For example, the information of exceeding the set value of motor current, exceeding the set temperature, abnormal time, abnormal times and the like is consulted to give fault type diagnosis information, and the next operation and maintenance suggestion is prompted.
[0028] The bus communication module is connected with the data processing unit through an internal communication bus COM port; and the bus communication module is configured with a PROFITBUS-DP field bus communication port. The information of the data processing unit is transmitted to the power plant and power station monitoring management system through the field bus, and is comprehensively analyzed in combination with other information of the unit.
[0029] Finally, it should be noted that: the above is only the preferred embodiments of the present application, and is not intended to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features. Any modification, equivalent replacement, improvement and the like made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A connection architecture for a smart monitoring module cabinet, characterized by, The intelligent monitoring module box comprises a data processing unit with a programmable chip integrated in a box body, a bus communication module, an I / O acquisition module, a Bluetooth communication module, a power supply interface and a handheld management terminal located outside the box body, wherein the data processing unit is built-in with an expert system, and is in communication connection with the bus communication module, the I / O acquisition module and the Bluetooth communication module through a box communication bus COM port respectively, and is used for collating, analyzing and diagnosing the monitored data collected; the power supply interface provides an external power supply for the intelligent monitoring module box; the I / O acquisition module is used for collecting the monitoring data of the field equipment and is electrically connected with the sensors or control cabinets in the field of the equipment; and the handheld management terminal is in wireless communication connection with the Bluetooth communication module.
2. The connection architecture of a smart monitoring module box according to claim 1, characterized in that, The bus communication module communicates with other intelligent monitoring module boxes and a centralized monitoring and management system through a PROFITBUS-DP field bus communication port.
3. The connection architecture of an intelligent monitoring module box according to claim 2, characterized in that, The I / O acquisition module comprises a DI switch quantity module, an AI analog quantity module and an RTD thermal resistance module.
4. The connection architecture of an intelligent monitoring module box according to claim 3, characterized in that, The man-machine interface set by the handheld management terminal comprises state display, state evaluation, fault diagnosis and maintenance suggestion.
5. The connection architecture of a smart monitoring module box according to claim 4, characterized in that, Each field equipment is configured with one intelligent monitoring module box, and a plurality of intelligent monitoring module boxes within a distance of 50 meters are connected in series through the bus communication module, and then communicate with the centralized monitoring and management system through a PROFITBUS-DP special communication plug of one of the module boxes.
6. The connection architecture of a smart monitoring module box according to claim 5, characterized in that, One handheld management terminal can be connected with a plurality of intelligent monitoring module boxes through Bluetooth.